梅钢1420冷连轧机轧制力模型的开发及应用

梅钢1420轧制力模型在Hill方程基础上,分解提炼3个关键因子,建立了显函数的轧制力模型,并进行变形抗力参数和摩擦系数参数的自适应修正以提高轧制力模型精度．经生产实践数据检验,该模型自适应系数在0．9～1．1以内,满足模型在线控制要求．     

中厚板精轧机轧制力预报综合模型研究

为提高中厚板精轧机轧制力的预报精度,建立了Sims公式简化式与人工神经网络相结合的轧制力预报综合模型。以3 000 mm中厚板精轧机实测数据为基础,用Sims公式简化式计算轧制力主值,利用MAT-LAB人工神经网络工具箱,建立BP神经网络模型预报轧制力的偏差值,用提前结束的方法来训练网络。模型的综合采用加法和乘法两种方式。结果表明,与单独采用Sims公式简化式相比,综合模型的预报精度提高很多,而且加法网络算法的预报效果比乘法网络算法更好。     

基于神经网络的轧制力预报模型

采用了BP神经网络对热轧无缝钢管穿孔过程中轧制力进行预测,在BP算法学习过程中引入了附加动量法和自适应学习速率,结合Levenberg-Marquardt优化方法,加快了学习时的收敛速度,试验证明,取得了良好的学习和测试效果。研究结果可为斜轧穿孔工具设计和工艺调整提供一定的理论依据,对解决生产中出现的实际问题、开发新产品和新工艺提供有效的指导。     

对铰杆增力机械中滑柱力学模型的修正

对《机床夹具设计》＾「１,２」中抽象的滑柱力学模型,进行了分析,指出其错误在于滑柱承受的是一个非平衡力系,建立了基于平衡力系的力学模型,并推演出了相应的力学计算公式。     

基于自适应气球力Snake模型的图像分割

针对气球力Snake模型存在对初始轮廓线位置敏感和弱边界泄露的缺点,将图像的全局信息融入到气球力Snake模型中,提出了基于模糊聚类的自适应气球力Snake模型,并应用于图像分割。该模型可以根据图像的区域信息自适应地改变气球力的方向和大小,使得轮廓线能正确收敛到目标边界。实验结果表明:改进模型放宽了对初始轮廓线位置的限制,克服了弱边界泄露的缺点,能使轮廓线在深度凹陷区域得到正确收敛,对噪声的鲁棒性强,且不存在GVF场的临界点问题。     

对铰杆增力机构中滑柱力学模型的修正

对<机床夹具设计>[1,2]中抽象的滑柱力学模型,进行了分析,指出其错误在于滑柱承受的是一个非平衡力系,建立了基于平衡力系的力学模型,并推演出了相应的力学计算公式.     

对铰杆增力机构中滑柱力学模型的修正

对《机床夹具设计》[1,2 ]中抽象的滑柱力学模型 ,进行了分析 ,指出其错误在于滑柱承受的是一个非平衡力系 ,建立了基于平衡力系的力学模型 ,并推演出了相应的力学计算公式     

基于粒子滤波和自适应模型的目标跟踪算法

为了提高粒子滤波的性能,使用集合卡尔曼滤波对建议分布进行改进,同时提出了用于视频跟踪的自适应融合模型．使用集合卡尔曼滤波结合当前的观测信息构造建议分布,结合当前观测信息对每一个粒子进行集合分析,得到新的建议分布,依据新的建议分布对粒子进行采样,同时在跟踪过程中将颜色特征模型和形状特征模型进行融合,并进行自适应更新．实验结果证明：相对于传统粒子滤波和扩展卡尔曼粒子滤波,使用新的建议分布可以更有效地降低均方根误差,同时自适应融合模型的稳定性要高于使用单一颜色模型．使用新的建议分布和融合模型,可以有效提高粒子滤波的准确性和稳定性．     

Multi-objective optimization of rolling schedule based on cost function for tandem cold mill

In terms of tandem cold mill productivity and product quality, a multi-objective optimization model of rolling schedule based on cost fimction was proposed to determine the stand reductions, inter-stand tensions and rolling speeds for a specified product. The proposed schedule optimization model consists of several single cost fi.mctions, which take rolling force, motor power, inter-stand tension and stand reduction into consideration. The cost function, which can evaluate how far the rolling parameters are from the ideal values, was minimized using the Nelder-Mead simplex method. The proposed rolling schedule optimization method has been applied successfully to the 5-stand tandem cold mill in Tangsteel, and the results from a case study show that the proposed method is superior to those based on empirical formulae.     

Preset model of bending force for 6-high reversing cold rolling mill based on genetic algorithm

The hydraulic roll-bending device was studied, which was widely used in modern cold rolling mills to regulate the strip flatness. The loaded roll gap crown mathematic model and the strip crown mathematic model of the reversing cold rolling process were established, and the deformation model of roll stack system of the 6-high 1 250 mm high crown (HC) reversing cold rolling mill was built by slit beam method. The simulation results show that, the quadratic component of strip crown decreases nearly linearly with the increase of the work roll bending force, when the shifting value of intermediate roll is determined by the rolling process. From the first pass to the fifth pass of reversing rolling process, the crown controllability of bending force is gradually weakened. Base on analyzing the relationship among the main factors associated with roll-bending force in reversing multi-pass rolling, such as strip width and rolling force, a preset mathematic model of bending force is developed by genetic algorithm. The simulation data demonstrate that the relative deviation of flatness criterions in each rolling pass is improved significantly and the mean relative deviation of all five passes is decreased from 25.1% to 1.7%. The model can keep good shape in multi-pass reversing cold rolling process with the high prediction accuracy and can be used to guide the production process.     

六辊冷连轧机电工钢矩形断面控制弯辊力模型

为满足新一代高技术冷连轧机宽幅电工钢薄板等高端板材“Dead flat”矩形断面超平材超高板形质量要求,采用显式动力学有限元法建立六辊冷连轧机一体化仿真模型,利用现场工业轧制试验数据验证有限元模型的准确性,定量分析电工钢完整轧制过程中不同轧制因素对有载辊缝凸度的影响规律;基于6辊UCM冷轧机板形控制机理和课题组自主设计的EDW-N(Edge Drop Control Work Rolls for Non-shifting of the Work Rolls)工作辊非窜辊辊形建立六辊冷连轧机电工钢矩形断面控制的弯辊力数学模型;由有限元仿真与现场工业轧制试验结果确定了六辊冷连轧机电工钢矩形断面控制弯辊力数学模型的参数,并验证了其准确性;某大型1 420 mm六辊冷连轧机生产应用现场连续检测反馈数据表明：取得电工钢高精度出口凸度均值C15≤7μm的比例从38.58%提高到67.74%的显著生产实绩,充分发挥了六辊冷连轧机的高精度板形控制能力,可在很大调节范围内对板形质量进行调控,为解决无工作窜辊的6辊UCM冷连轧机宽幅电工钢薄板矩形断面控制瓶颈难题提供了解决方案和实现路径。     

Dynamic characteristics of cold rolling mill and strip based on flatness and thickness control in rolling process简

The dynamic model of cold rolling mill based on strip flatness and thickness integrated control was proposed,containing the following sub-models：the rolling process model,the dynamic model of rolls along axial direction,and the compensation model.Based on the rule of volume flow rate,the dynamic rolling process model was built.The work roll and backup roll were taken as elastic continuous bodies,the effect of shear and moment of inertia were taken into consideration,and then the dynamic model of rolls was built.The two models were coupled together,and the dynamic model of rolling mill was built.In the dynamic model,the thermal expansion of the rolls,the wear of the rolls and other related parameters can not be considered.In order to compensate the dynamic model,the coupled static model of rolls and strip was applied.Then,according to the inner relationship of these models,the dynamic model and the compensation model were coupled,and the dynamic model of rolling mill based on the strip flatness and thickness integrated control was built.The dynamic simulation of the rolling process was made,and the dynamic thickness and the dynamic flatness information were obtained.This model not only provides a theory basis for the virtual rolling,but also provides a platform for the application of advanced control theory.     

Numerical simulation and model of control-efficiency of thermal crown of work rolls in cold rolling

Aiming at accuracy control of the thermal crown of work rolls in cold rolling, new parameters such as regulation domain and control-efficiency factors were proposed and a numerical analysis model of the thermal crown of work rolls was established using finite difference method to study roll＇s thermal deformation. Based on simulation results, the influences of control-efficiency factors on thermal crown are presented and the thermal crown of work rolls is analyzed after taking sub-cooling of sprinkling beam into consideration. It has been found that the control-efficiency factor of any position on the roll＇s surface is linear function of the temperature and the control ability of water temperature is stronger than other control parameters. In addition, the verification of the model has been carried out based on the producing technology data in some factories and the numerical simulation results coincide well with the experimental data. Therefore, this work has important value for on-line control of roll＇s crown in cold rolling.     

薄板冷轧过程中宽展的变化规律及其影响因素

基于金属流动原理,采用显式动力学有限元软件ANSYS/LS-DYNA模拟薄板轧制过程,研究轧制力、摩擦系数、压下率对轧件宽展变化的影响。结果表明,摩擦系数越大,轧件宽展也越大;轧件的最大宽展随着轧制力的增加而增大,轧制力对轧件后端部分宽展影响程度较大;压下率增大,轧件宽展随之增大,轧件各部分宽展的不均匀程度也在增加。     

二甲基亚砜生产中低污染控制模型设计与仿真

针对制取二甲基亚砜过程中产生大量污染的问题,提出一种基于改进遗传算法的二甲基亚砜生产中的低污染控制过程设计方法.建立了低污染控制问题模型,引入惩罚函数法,对该模型进行约束,将二甲基亚砜污染残液污染浓度最小作为低污染最优控制目标函数,将下降搜索算法和改进遗传算法相结合,对低污染控制问题非线性数学模型进行寻优.结果表明,采用改进的控制模型可以有效降低二甲基亚砜生产过程中污染液的排放量.     

加热炉热过程数学模型与燃烧过程计算机控制的研究

结合包钢带钢厂加热炉具体情况，对加热炉热过程数学模型的建立与数值求解方法进行了全面的阐述和分析，以加热炉数学模型数据库为基础，开发与研制出了包钢带钢厂加热炉燃烧过程计算机控制系统，构造炉温控制模块与空燃比优化控制模块，实现加热炉的优化燃烧，达到节能降耗的目的。