Experimental study of various effects of exhaust gas recirculation (EGR) on combustion and emissions of an automotive direct injection diesel engine

Cooled exhaust gas recirculation (EGR) is a common way to control in-cylinder NO_x production and is used on most modern high-speed direct injection (HSDI) diesel engines. However EGR has different effects on combustion and emissions production that are difficult to distinguish (increase of intake temperature, delay of rate of heat release (ROHR), decrease of peak heat release, decrease in O₂ concentration (and thus of global air/fuel ratio (AFR)) and flame temperature, increase of lift-off length, etc.), and thus the influence of EGR on NO_x and particulate matter (PM) emissions is not perfectly understood, especially under high EGR rates. An experimental study has been conducted on a 2.0 l HSDI automotive diesel engine under low-load and part load conditions in order to distinguish and quantify some effects of EGR on combustion and NO_x/PM emissions. The increase of inlet temperature with EGR has contrary effects on combustion and emissions, thus sometimes giving opposite tendencies as traditionally observed, as, for example, the reduction of NO_x emissions with increased inlet temperature. For a purely diffusion combustion the ROHR is unchanged when the AFR is maintained when changing in-cylinder ambient gas properties (temperature or EGR rate). At low-load conditions, use of high EGR rates at constant boost pressure is a way to drastically reduce NO_x and PM emissions but with an increase of brake-specific fuel consumption (BSFC) and other emissions (CO and hydrocarbon), whereas EGR at constant AFR may drastically reduce NO_x emissions without important penalty on BSFC and soot emissions but is limited by the turbocharging system.     

Engine performance and emissions of a diesel engine operating on diesel-RME (rapeseed methyl ester) blends with EGR (exhaust gas recirculation)

The effects of biodiesel (rapeseed methyl ester, RME) and different diesel/RME blends on the diesel engine NO_x emissions, smoke, fuel consumption, engine efficiency, cylinder pressure and net heat release rate are analysed and presented. The combustion of RME as pure fuel or blended with diesel in an unmodified engine results in advanced combustion, reduced ignition delay and increased heat release rate in the initial uncontrolled premixed combustion phase. The increased in-cylinder pressure and temperature lead to increased NO_x emissions while the more advanced combustion assists in the reduction of smoke compared to pure diesel combustion. The lower calorific value of RME results in increased fuel consumption but the engine thermal efficiency is not affected significantly. When similar percentages (% by volume) of exhaust gas recirculation (EGR) are used in the cases of diesel and RME, NO_x emissions are reduced to similar values, but the smoke emissions are significantly lower in the case of RME. The retardation of the injection timing in the case of pure RME and 50/50 (by volume) blend with diesel results in further reduction of NO_x at a cost of small increases of smoke and fuel consumption.     

柴油温度对燃烧火焰温度和碳烟生成的影响

通过定容燃烧弹,采用双色法研究不同柴油温度对冷起动过程中燃烧火焰温度和碳烟生成特性的影响,获取缸内燃烧火焰温度分布和表征碳烟分布的KL因子.结果表明:在喷油后3.5 ～ 6.0 ms的燃烧稳定时期,柴油温度为40℃的火焰中大于2 200 K的区域约占60％,柴油温度为20℃的火焰中大于2 200 K的区域约占55％,柴...     

Combustion,performance and emission analyses of a CI engine operating with renewable diesel fuels (HVO/FARNESANE) under dual-fuel mode through hydrogen port injection

The use of hydrogen in internal combustion engines is pointed out as an alternative to reduce greenhouse gas emissions. In applications that require high levels of torque and low engine speeds, compression ignition (CI) engines are more appropriate. However, because of the high auto-ignition temperature of hydrogen, its use in these engine types is more suitable when the dual-fuel concept is applied. This study comprehensively investigates, through experimental techniques, the use of hydrogen port-injection in a four-stroke single-cylinder CI engine operating with the renewable diesel-like fuels hydrotreated vegetable oil (HVO) and farnesane, in comparison to fossil diesel dual-fuel operation. In this sense, the present work aims to fill a gap in the literature by performing a novel analysis of dual-fuel operation with hydrogen, considering different substitution fractions, and using groundbreaking biofuels, such as HVO and farnesane. The results showed that in-cylinder pressure and temperature were increased with H₂ enrichment for every pilot fuel, but green diesel fuels presented lower values than those for diesel operation. Furthermore, hydrogen port injection slightly delayed the start of combustion and increased the ignition delay, but a reduction in both premixed and diffusion combustion duration was observed. Reductions in PM, CO, and CO₂ emissions were reported during H₂ addition for every pilot fuel, while increased NO_x was observed. Despite this increase, both HVO and farnesane decreased the emissions of this pollutant in single and dual-fuel operations, compared with fossil diesel. In addition, both renewable diesel fuels presented higher BTE than diesel for every studied H₂ mass flow.     

Experimental study of the performances of a modified diesel engine operating in homogeneous charge compression ignition (HCCI) combustion mode versus the original diesel combustion mode

Homogeneous charge compression ignition (HCCI) combustion mode provides very low NO_x and soot emissions; however, it has some challenges associated with hydrocarbon (HC) emissions, fuel consumption, difficult control of start of ignition and bad behaviour to high loads. Cooled exhaust gas recirculation (EGR) is a common way to control in-cylinder NO_x production in diesel and HCCI combustion mode. However EGR has different effects on combustion and emissions, which are difficult to distinguish. This work is intended to characterize an engine that has been modified from the base diesel engine (FL1 906 DEUTZ-DITER) to work in HCCI combustion mode. It shows the experimental results for the modified diesel engine in HCCI combustion mode fueled with commercial diesel fuel compared to the diesel engine mode. An experimental installation, in conjunction with systematic tests to determine the optimum crank angle of fuel injection, has been used to measure the evolution of the cylinder pressure and to get an estimate of the heat release rate from a single-zone numerical model. From these the angle of start of combustion has been obtained. The performances and emissions of HC, CO and the huge reduction of NO_x and smoke emissions of the engine are presented. These results have allowed a deeper analysis of the effects of external EGR on the HCCI operation mode, on some engine design parameters and also on NO_x emission reduction.     

Soot processes in compression ignition engines

While diesel engines are arguably superior to any other power-production device for the transportation sector in terms of efficiency, torque, and overall driveability, they suffer from inferior performance in terms of noise, NO_x and particulate emissions. The majority of particulate originates with soot particles which are formed in fuel-rich regions of burning diesel jets. Over the past two decades, our understanding of the formation process of soot in diesel combustion has transformed from inferences based on exhaust measurements and laboratory flames to direct in-cylinder observations that have led to a transformation in diesel engine combustion. In-cylinder measurements show the diesel spray to produce a jet which forms a lifted, partially premixed, turbulent diffusion flame. Soot formation has been found to be strongly dependent on air entrainment in the lifted portion of the jet as well as by oxygen in the fuel and to a lesser extent the composition and structure of hydrocarbons in the fuel. Soot surviving the combustion process and exiting in the exhaust is dominated by soot from fuel-rich pockets which do not have time to mix and burn prior to exhaust valve opening. Higher temperatures at the end of combustion enhance the burnout of soot, while high temperatures at the time of injection reduce air entrainment and increase soot formation. Using a conceptual model based on in-cylinder soot and combustion measurements, trends seen in exhaust particulate can be explained. The current trend in diesel engine emissions control involves multi-injection combustion strategies which are transforming the picture of diesel combustion rapidly into a series of low temperature, stratified charge, premixed combustion events where NO_x formation is avoided because of low temperature and soot formation is avoided by leaning the mixture or increasing air entrainment prior to ignition.     

Oxides of nitrogen emissions from biodiesel-fuelled diesel engines

Biodiesel has received, and continues to receive, considerable attention for its potential use as an augmenting fuel to petroleum diesel. Its advantages include decreased net carbon dioxide, hydrocarbon, carbon monoxide, and particulate matter emissions, and fuel properties similar to petroleum diesel for ease of use in diesel engines. Its disadvantages include poorer cold flow characteristics, lower heating values, and mostly reported higher emissions of oxides of nitrogen (NO_x = NO + NO₂, where NO is nitric oxide and NO₂ is nitrogen dioxide). This latter disadvantage (i.e., higher emissions of oxides of nitrogen) is the focus of this review article. NO_x formation mechanisms are complex and affected by several different features (e.g., size, operating points, combustion chamber design, fuel system design, and air system design) of internal combustion engines. The slight differences in properties between biodiesel and petroleum diesel fuels are enough to create several changes to system and combustion behaviors of diesel engines. Combined, these effects lead to several complex and interacting mechanisms that make it difficult to fundamentally identify how biodiesel affects NO_x emissions. Instead, it is perhaps better to say that several parameters seem to most strongly influence observed differences in NO_x emissions with biodiesel, thus introducing several possibilities for inconsistency in the trends. These parameters are injection timing, adiabatic flame temperature, radiation heat transfer, and ignition delay. This article provides a review of the rich literature describing these parameters, and provides additional insight into the system responses that are manifested by the use of biodiesel.     

Assessing combustion and emission performance of direct use of SVO in a diesel engine by oxygen enrichment of intake air method

This work investigated the effect of the oxygen enrichment in the intake air of diesel engines on the combustion and emissions performance using rape seed oil (RSO) as a fuel. The purpose of the paper is to investigate the potential of oxygen enrichment in the intake air method to restrain the deterioration of particulate emissions of the RSO due to its high viscosity so as to explore the possibility of direct use of SVO (straight vegetable oil) in diesel engines, which can reduce CO₂ emissions and save cost. The combustion parameters such as ignition delay, heat release rate, in-cylinder peak temperature and pressure were determined. Engine out particulate and gaseous emissions of the RSO were measured at oxygen concentrations from 21% (by volume) (no enrichment) to 24% (by volume) and compared to diesel results. The enrichment of the intake air with oxygen decreased the ignition delay and premixed combustion duration, and increased the in-cylinder peak pressure and temperature. The particulate, CO and hydrocarbon emissions were significantly reduced while the NOx emissions increased as the oxygen enrichment rate increased. 22% oxygen enrichment rate was suggested to achieve lower than diesel particulate emissions with the lowest NOx penalty. Increased NOx could be controlled by other methods. The results show that the oxygen enrichment in intake air method enabled direct combustion of SVO in diesel engines with reduced particulate, hydrocarbon and CO emissions.     

Assessment of combustion and exhaust emissions in a common-rail diesel engine fueled with methane and hydrogen/methane mixtures under different compression ratio

This study investigates the potential usage of the methane and hydrogen enriched methane in a turbocharged common-rail direct injection diesel engine. Methane and hydrogen/methane mixtures are sent through the air intake manifold of the engine. The engine is operated at four different loads and three different compression ratios. Results are compared amongst single diesel and dual-fuel operations at different compression ratios and load conditions. Compared to diesel, dual-fuel operations mostly generate higher and advanced peak in-cylinder gas pressure, more combustion noise, late pilot injection and start of combustion, advanced combustion center, substantial variations at ignition delay and combustion duration, a significant increase in cyclic variations at low and medium loads, and earlier heat release. Hydrogen enrichment decreases evidently specific fuel consumption. Concerning emissions, compared to diesel operation, dual-fuel operations produce higher total hydrocarbon (THC) and nitrogen oxides (NO_x) but lower carbon dioxide (CO₂). Hydrogen substitutions decrease THC and CO₂ emissions of methane dual-fuel operations approximately between 9-29% and 1–32%, respectively. Smoke emission of dual-fuel operations is less than that of diesel at low and medium loads, whereas it sharply increases at high load. Knocking occurs at high compression ratio and load conditions with dual-fuel operations and dramatically increases with increasing hydrogen ratio. Decreasing the compression ratio notably reduces the combustion noise as well as some emissions, such as NO_x, CO₂ and smoke, for entire load ranges of dual-fuel and diesel operations.     

Performance, emissions and heat release characteristics of direct injection diesel engine operating on diesel oil emulsion

Emulsions of diesel and water are often promoted as being able to overcome the difficulty of simultaneously reducing emissions of both oxidises of nitrogen (NO_x) and particulate matter from diesel engines. In this paper we present measurements of the performance and NO_x and hydrocarbon emissions of a diesel engine operating on a typical diesel oil emulsion and examine through the use of heat release analysis differences found during its combustion relative to standard diesel in the same engine. While producing similar or greater thermal efficiency and improved NO_x and hydrocarbon emission outcomes, use of the emulsion also results in an increase in brake specific fuel consumption. Use of the emulsion is also shown to result in a retarded fuel injection, but smaller ignition delay for the same engine timing. As a result of these changes, cylinder pressures and temperatures are lower.     

Homogeneous Charge Compression Ignition (HCCI) combustion: Implementation and effects on pollutants in direct injection diesel engines

Homogeneous Charge Compression Ignition (HCCI) combustion is a combustion concept which offers simultaneous reductions in both NO_x and soot emissions from internal combustion engines. In light of increasingly stringent diesel emissions limits, research efforts have been invested into HCCI combustion as an alternative to conventional diesel combustion. This paper reviews the implementation of HCCI combustion in direct injection diesel engines using early, multiple and late injection strategies. Governing factors in HCCI operations such as injector characteristics, injection pressure, piston bowl geometry, compression ratio, intake charge temperature, exhaust gas recirculation (EGR) and supercharging or turbocharging are discussed in this review. The effects of design and operating parameters on HCCI diesel emissions, particularly NO_x and soot, are also investigated. For each of these parameters, the theories are discussed in conjunction with comparative evaluation of studies reported in the specialised literature.     

Study of the characteristic of diesel spray combustion and soot formation using laser-induced incandescence (LII)

In this paper, the planar images of diesel spray combustion flame and soot formation were measured and analyzed by using LII, in a constant volume combustion vessel. The effects of combustion flame and fuel–air mixing characteristics on soot formation and distribution of soot concentration were studied at different conditions. The result indicates that, with increase in ambient temperature and pressure, the ignition delay of diesel fuel is shorter. The increase of ambient temperature and pressure and the reduction of injection pressure shorten the diesel flame lift-off length. The lower the ambient temperature and pressure, the weaker LII signal intensity. At the same ambient temperature and pressure condition, the higher the diesel injection pressure, the smaller the soot production in diesel jet spray, and soot particles are primarily produced in the relative fuel-rich region, which is encompassed by the flame surface front at the downstream of the diesel jet.     

Influence of operating parameters on performance and emissions for a compression-ignition engine fueled by hydrogen/diesel mixtures

Hydrocarbon exhaust emissions are mainly recognized as a consequent of carbon-based fuel combustion in compression ignition (CI) engines. Alternative fuels can be coupled with hydrocarbon fuels to control the pollutant emissions and improve the engine performance. In this study, different parameters that influence the engine performance and emissions are illustrated with more details. This numerical work was carried out on a dual-fuel CI engine to study its performance and emission characteristics at different hydrogen energy ratios. The simulation model was run with diesel as injected fuel and hydrogen, along with air, as inducted fuel. Three-dimensional CFD software for numerical simulations was implemented to simulate the direct-injection CI engine. A reduced-reaction mechanism for n-heptane was considered in this work instead of diesel. The Hiroyasu-Nagel model was presented to examine the rate of soot formation inside the cylinder. This work investigates the effect of hydrogen variation on output efficiency, ignition delay, and emissions. More hydrogen present inside the engine cylinder led to lower soot emissions, higher thermal efficiency, and higher NO_x emissions. Ignition timing delayed as the hydrogen rate increased, due to a delay in OH radical formation. Strategies such as an exhaust gas recirculation (EGR) method and diesel injection timing were considered as well, due to their potential effects on the engine outputs. The relationship among the engine outputs and the operation conditions were also considered.     

Analysis of energy release and NOx emissions of a CI engine fuelled on diesel and DME

Combustion and NO_x emissions from a dimethyl ether (DME) fuelled compression ignition engine were investigated. The test engine used consisted of an unmodified two-cylinder direct injection four-stroke air cooled type. The injection timing and injector opening pressure were left unaltered from their diesel fuelling settings. Analysis of the fuel line pressure shows that due to the compressibility of DME the rate of pressure rise was lower, resulting in injection occurring later when compared to diesel injection. The maximum combustion chamber pressure was found to be higher in the case of diesel fuelling. In terms of energy release it was found that with DME this occurs later than in the case of diesel fuelling with the larger proportion occurring just after top dead centre. A comparison of NO_x emissions revealed that, at all loads tested, these were higher in the case of DME fuelling and decreased steadily with increasing speed. At the higher speeds however, the levels of NO_x monitored were noted to be less than those of their diesel counterpart. Some of the factors influencing the promotion of NO_x emissions with DME fuelling are discussed and analysed.     

Influence of biodiesel on engine combustion and emission characteristics

This paper discusses the influence of biodiesel on the engine combustion characteristics. The considered fuel is neat biodiesel from rapeseed oil. The considered engine is a bus diesel engine with injection M system. The engine characteristics are obtained by experiments and numerical simulation. The results obtained with biodiesel are compared to those obtained with mineral diesel under various operating regimes. In this way, the influences of biodiesel usage on the injection pressure, injection timing, ignition delay, in-cylinder gas pressure and temperature, heat release rate, exhaust gas temperatures, harmful emissions, specific fuel consumption, and on engine power are analyzed. Furthermore, the relationships among fuel properties, injection and combustion characteristics, harmful emissions, and other engine performance are determined. Special attention is given to possible explanations of higher NO_x emission in spite of lower in-cylinder gas temperature.     

Combustion and emission characteristics of an Acetone-Butanol-Ethanol (ABE) spark ignition engine with hydrogen direct injection

Butanol could reduce emissions and alleviate the energy crisis as a bio-fuel used on engines, but the production cost problem limits the application of butanol. During the butanol production, ABE (Acetone-Butanol-Ethanol) is a critical intermediate product. Many studies researched the direct application of ABE on engines instead of butanol to solve the production cost problem of butanol. ABE has the defects of large ignition energy and vaporization heat. Hydrogen is a gaseous fuel with small ignition energy and high flame temperature. In this research, ABE port injection combines with hydrogen direct injection, forming a stratified state of the hydrogen-rich mixture around the spark plug. The engine speed is 1500 rpm, and λ is 1. Five αH₂ (hydrogen blending fractions: 0, 5%, 10%, 15%, 20%) and five spark timings (5°, 10°, 15°, 20°, 25° CA BTDC) are studied to observe the effects of them on combustion and emissions of the test engine. The results show that hydrogen addition increases the maximum cylinder pressure and maximum heat release rate, increases the maximum cylinder temperature and IMEP, but the exhaust temperature decreases. The flame development period and flame propagation period shorten after adding hydrogen. Hydrogen addition improves HC and CO emissions but increases NO_x emissions. Particle emissions decrease distinctly after hydrogen addition. Hydrogen changes the combustion properties of ABE and improves the test engine's power and emissions. The combustion in the cylinder becomes better with the increase of αH₂, but a further increase in αH₂ beyond 5% brings minor improvements on combustion.     

Effects of premixed diethyl ether (DEE) on combustion and exhaust emissions in a HCCI-DI diesel engine

In this study, the effects of premixed ratio of diethyl ether (DEE) on the combustion and exhaust emissions of a single-cylinder, HCCI-DI engine were investigated. The experiments were performed at the engine speed of 2200 rpm and 19 N m operating conditions. The amount of the premixed DEE was controlled by a programmable electronic control unit (ECU) and the DEE injection was conducted into the intake air charge using low pressure injector. The premixed fuel ratio (PFR) of DEE was changed from 0% to 40% and results were compared to neat diesel operation. The percentages of premixed fuel were calculated from the energy ratio of premixed DEE fuel to total energy rate of the fuels. The experimental results show that single stage ignition was found with the addition of premixed DEE fuel. Increasing and phasing in-cylinder pressure and heat release were observed in the premixed stage of the combustion. Lower diffusion combustion was also occurred. Cycle-to cycle variations were very small with diesel fuel and 10% DEE premixed fuel ratio. Audible knocking occurred with 40% DEE premixed fuel ratio. NO_x-soot trade-off characteristics were changed and improvements were found simultaneously. NO_x and soot emissions decreased up to 19.4% and 76.1%, respectively, while exhaust gas temperature decreased by 23.8%. On the other hand, CO and HC emissions increased.     

The modification of the fuel injection rate in heavy-duty diesel engines. Part 1: Effects on engine performance and emissions

An experimental study has been performed on the effects of injection rate shaping on the combustion process and exhaust emissions of a direct-injection diesel engine. Boot-type injections were generated by means of a modified pump-line-nozzle system, which is able to modulate the instantaneous fuel injection rate. The interest of the study reported here was the evaluation of the effective changes produced in the injection rate at different engine operating conditions, when the engine rotating speed and the total fuel injected were changed. In addition, the influence of these new injection rates was quantified on the global engine performance and pollutant emissions. In particular, the focus was placed on producing “boot-like” injection rate shapes, with the main objective of reducing NO_x emissions.Results show how this system is capable of achieving boot-type injections at different boot pressures and boot durations. Also, even though the general trend of the system is to reduce NO_x and to increase soot and fuel consumption, emissions and performance trade-offs can be improved for some specific boot shapes. On the contrary, the modulation of the injection rate showed to be ineffective at medium engine load, since the increase in soot was greater than the relative decrease in NO_x.The analysis of the modifications produced by these strategies on the combustion process, and on the rate of heat release are the base of a second paper.     

Investigation of the effects of hydrogen on cylinder pressure in a split-injection diesel engine at heavy EGR

The distinctive properties of hydrogen have initiated considerable applied research related to the internal combustion engine. Recently, it has been reported that NO_x emissions were reduced by using hydrogen in a diesel engine at low temperature and heavy EGR conditions. As the continuing study, cylinder pressure was also investigated to determine the combustion characteristics and their relationship to NO_x emissions. The test engine was operated at constant speed and fixed diesel fuel injection rate (1500 rpm, 2.5 kg/h). Diesel fuel was injected in a split pattern into a 2-L diesel engine. The cylinder pressure was measured for different hydrogen flow rates and EGR ratios. The intake manifold temperature was controlled to be the same to avoid the gas intake temperature variations under the widely differing levels (2%-31%) of EGR. The measured cylinder pressure was analyzed for characteristic combustion values, such as mass burn fraction and combustion duration.The rising crank angle of the heat release rate was unaffected by the presence of hydrogen. However, supplying hydrogen extended the main combustion duration. This longer main combustion duration was particularly noticeable at the heavy EGR condition. It correlated well with the reduced NO_x emissions.     

Remarkable improvement of NOx–PM trade-off in a diesel engine by means of bioethanol and EGR

In order to realize a premixed compression ignition (PCI) engine, the effects of bioethanol–gas oil blends and exhaust gas recirculation (EGR) on PM–NO_x trade-off have been investigated focusing on ignition delay, premixed combustion, diffusion combustion, smoke, NO_x and thermal efficiency. The present experiment was done by increasing the ethanol blend ratio and ethanol and by increasing the EGR ratio in a single cylinder direct injection diesel engine. It is found that a remarkable improvement in PM–NO_x trade-off can be achieved by promoting the premixing based on the ethanol blend fuel having low evaporation temperature, large latent heat and low cetane number as well, in addition, based on a marked elongation of ignition delay due to the low cetane number fuel and the low oxygen intake charge. As a result, very low levels of NO_x and PM, which satisfies the 2009 emission standards imposed on heavy duty diesel engines in Japan, were achieved without deterioration of brake thermal efficiency in the PCI engine fuelled with the 50% ethanol blend diesel fuel and the high EGR ratio. It is noticed that smoke can be reduced even by increasing the EGR ratio under the highly premixed condition.