Analysis and design of a single-stage single-switch bi-flyback ac/dc converter

An analysis and design of single-stage, single-switch bi-flyback ac/dc converter is presented. The main flyback stage controls the output power from the link capacitor voltage with Discontinuous Conduction Mode (DCM) or Continuous Conduction Mode (CCM) operation, while an auxiliary flyback stage supplies the power to the output directly from ac line input with DCM operation.

This scheme can effectively reduce the voltage stress on the link capacitor and can achieve the power factor correction (PFC) without a dead band at line zero-crossings, which reduces the harmonic distortion in ac line current. Theoretical analysis of the converter is presented and design guidelines to select circuit components are given. The experimental results on a 60?W (15?V, 4?A), 100?kHz ac/dc converter show that maximum link voltage and maximum efficiency are around 415?V and 82%, respectively. The power factor is above 0.96 under universal line input and load conditions.     

Single-stage line-coupled ac/dc converter with high power factor and ripple-free input current

Single-stage line-coupled ac/dc converter with high power factor and ripple-free input current is proposed. The proposed power factor correction circuit can achieve high power factor and ripple-free input current using a coupled inductor. Experimental results for a 400?W converter at a constant switching frequency of 100?kHz are obtained to show the performance of the proposed converter.     

低压大电流大功率软开关全桥变换器拓扑结构分析

分析研究了低压大电流全桥变换器电路拓扑结构。分别介绍了功率变压器初级移相控制零电压(ZVS)PWM和移相控制零电压零电流(ZVZCS)PWM软开关全桥变换器主电路拓扑结构,以及功率变压器次级适宜采用的不同电路拓扑形式,并对其优缺点进行了对比分析。文中简要说明了在变换器输入级加入功率因数校正环节的必要性。     

Novel unity power factor circuits using zero-vector control forsingle-phase input systems

This paper proposes two novel circuits which realize a unity input power factor single-phase to three-phase converter with a motor load. The power supply is connected to the neutral point of the motor, and the three-phase inverter is controlled to act also as a virtual AC/DC power converter leg. This virtual leg is controlled by zero vectors of the three-phase inverter. The main features of these circuits are as follows: no inductive components are required; a reduction in the number of switching devices compared with conventional topologies; and motor current increases because converter input current also flows through the motor windings. A full-bridge converter can be built using the same number of switching devices as the conventional half bridge and with no need for a capacitive leg with an accessible neutral point. In this paper, the proposed full-bridge-type circuit is experimentally tested using a 750-W induction motor as load     

一种改进的ZCT无桥功率因数校正电路设计

为了降低开关损耗,提高变换器的效率,提出了一种改进的零电流转化软开关无桥功率因数校正电路,实现了变换器主开关管和辅助开关管的零电流导通和零电流关断,有效地减小了导通损耗,提高了电路的效率。详细分析了电路的工作模态、工作条件和主开关管的导通损耗。仿真和实验结果表明,该功率因数校正电路实现了输入电流对输入电压的良好跟踪,功率因数高,谐波含量少,效率较传统的全桥功率因数校正电路有明显的提高。 关键词：全桥;零电流转换;无桥;功率因数校正     

A Variable Frequency Phase-Shift Modulated Three-Level Resonant Single-Stage Power Factor Correction Converter

This paper presents a new single-stage three-level resonant power factor correction ac-dc converter suitable for high power applications (in the order of multiple kilowatts) with a universal input voltage range (90–265 Vrms). The proposed topology integrates the boost input power factor preregulator with a half-bridge three-level resonant dc-dc converter. The converter operation is controlled by means of a combination of phase-shift and variable frequency control. The phase-shift between the switch gate pulses is used to provide the required input current shaping and to regulate the dc-bus voltage to a set reference value for all loading conditions, whereas, variable frequency control is used to tightly regulate the output voltage. An auxiliary circuit is used in order to balance the voltage across the two dc-bus capacitors. Zero voltage switching (ZVS) is also achieved for a wide range of loading and input voltage by having a lagging resonant current in addition to the flowing of the boost inductor current through the body diodes of the upper pair of switches in the free wheeling mode. The resulting circuit, therefore, has high conversion efficiency and lower component stresses making it suitable for high power, wide input voltage range applications. The effectiveness of the proposed converter is verified by analysis, simulation, and experimental results.      

A Three-Level Resonant Single-Stage Power Factor Correction Converter: Analysis, Design, and Implementation

This paper presents a new single-stage power factor correction ac/dc converter based on a three-level half-bridge resonant converter topology. The proposed circuit integrates the operation of the boost power factor preregulator and the three-level resonant dc/dc converter. A variable-frequency asymmetrical pulsewidth modulation controller is proposed for this converter. This control technique is based on two integrated control loops: the output voltage is regulated by controlling the switching frequency of the resonant converter, whereas the dc-bus voltage and input current are regulated by means of duty cycle control of the boost part of the converter. This provides a regulated output voltage and a nearly constant dc-bus voltage regardless of the loading condition; this, in turn, allows using smaller switches and consequently having a lower on resistance helping to reduce conduction losses. Zero-voltage switching is also achieved for a wide range of loading and input voltage. The resulting circuit, therefore, has high conversion efficiency making it suitable for high-power wide-input-voltage-range applications. The effectiveness of this method is verified on a 2.3-kW 48-V converter with input voltage (90–265 Vrms).      

低损耗软开关Boost变换器

介绍一种新的软开关Boost变换器。传统的Boost变换器在开通和关断时将产生开关损耗,因此使整个系统的效率下降。新的Boost变换器利用软开关方法增加了辅助开关管和谐振电路。这样,相比硬开关情况下,变换器减小了开关损耗。这种变换器可以应用在光伏系统、功率因子校正等装置中。详细分析电路的工作原理以及实现软开关的条件,利用Pspice9．2软件进行仿真验证。仿真结果表明,该变换器的所有开关器件都实现了软开关,从而使效率得到提高。     

An Efficient Power-Factor Correction Scheme for Plasma Display Panels

This paper presents an efficient power-factor correction (PFC) scheme for plasma display panels (PDPs) to reduce harmonic currents and power consumption. A high-efficiency interleaved boost converter is proposed, which can reduce the conduction losses and diode reverse-recovery problems in the continuous-conduction-mode operation. A zero-current switching (ZCS) condition is obtained to solve the reverse-recovery problems of the output diodes. In addition, a control strategy is suggested for the use of the proposed converter in a practical design. A high power factor can be achieved without sensing the input voltage. The analysis of the proposed converter and its design considerations are presented in detail. The experimental results based on a 600-W prototype are discussed to evaluate the proposed converter for a PFC circuit in a 50-in PDP power supply unit.     

An isolated bridgeless AC-DC PFC converter using a LC resonant voltage doubler rectifier

This paper proposed an isolated bridgeless AC–DC power factor correction (PFC) converter using a LC resonant voltage doubler rectifier. The proposed converter is based on isolated conventional single-ended primary inductance converter (SEPIC) PFC converter. The conduction loss of rectification is reduced than a conventional one because the proposed converter is designed to eliminate a full-bridge rectifier at an input stage. Moreover, for zero-current switching (ZCS) operation and low voltage stresses of output diodes, the secondary of the proposed converter is designed as voltage doubler with a LC resonant tank. Additionally, an input–output electrical isolation is provided for safety standard. In conclusion, high power factor is achieved and efficiency is improved. The operational principles, steady-state analysis and design equations of the proposed converter are described in detail. Experimental results from a 60 W prototype at a constant switching frequency 100 kHz are presented to verify the performance of the proposed converter.     

Zero-Voltage Transition Current-Fed Full-Bridge PWM Converter

In this paper, a new zero-voltage transition current-fed full-bridge converter with a simple auxiliary circuit is introduced for high step-up applications. In this converter, for the main switches, zero-voltage switching condition is achieved at wide load range. Furthermore, all semiconductor devices of the employed simple auxiliary circuit are fully soft switched. The proposed converter is analyzed and a prototype is implemented. The experimental results presented confirm the validity of the theoretical analysis. Finally, the proposed auxiliary circuit is applied to other current-fed topologies such as current-fed push-pull and half-bridge converters to provide soft switching.     

A new single-phase ZCS-PWM boost rectifier with high power factor and low conduction losses

This paper proposes a new single-phase high-power-factor rectifier, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the active switches and zero-voltage switching (ZVS) in the passive switches. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved because of the following reasons: 1) the circulating current for the soft switching flows only through the auxiliary circuit; 2) a minimum number of switching devices are involved in the circulating current path; and 3) the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Seven transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM-switch model is used to predict the system performance. A prototype rated at 1 kW, operating at 60 kHz, with an input alternating current voltage of 220 V/sub rms/ and an output voltage of 400 V/sub dc/, has been implemented in laboratory. An efficiency of 98.3% and a power factor over 0.99 have been measured. Analysis, design, and the control circuitry are also presented in this paper.     

A new active clamping zero-voltage switching PWM current-fed half-bridge converter

A new active clamping zero-voltage switching (ZVS) pulse-width modulation (PWM) current-fed half-bridge converter (CFHB) is proposed in this paper. Its active clamping snubber (ACS) can not only absorb the voltage surge across the turned-off switch, but also achieve the ZVS of all power switches. Moreover, it can be applied to all current-fed power conversion topologies and its operation as well as structure is very simple. Since auxiliary switches in the snubber circuit are switched in a complementary way to main switches, an additional PWM IC is not necessary. In addition, it does not need any clamp winding and auxiliary circuit besides additional two power switches and one capacitor while the conventional current-fed half bridge converter has to be equipped with two clamp windings, two ZVS circuits, and two snubbers. Therefore, it can ensure the higher operating frequency, smaller-sized reactive components, lower cost of production, easier implementation, and higher efficiency. The operational principle, theoretical analysis, and design considerations are presented. To confirm the operation, validity, and features of the proposed circuit, experimental results from a 200-W, 24-200Vdc prototype are presented.     

A single-switch AC-DC converter with power factor correction

A new single-stage, single-switch power factor correction converter with output electrical isolation is proposed in this paper. The topology of this converter is derived by combining a boost circuit and a forward circuit in one power stage. To improve the performance of the AC-DC converter (i.e., good power factor correction, low total harmonic distortion (THD) and low DC bus voltage), two bulk storage capacitors are adopted. Its excellent line regulation capability makes the converter suitable for universal input application. Due to its simplified power stage and control circuit, this converter presents a better efficiency, lower cost and higher reliability. Detailed steady state analysis and design procedure are presented. To verify the performance of the proposed converter, a design example along with P-simulation program with integrated circuit emphasis (PSPICE) simulation and experimental implementation are given. The measured power factor and efficiency are 99% and 87% at low line (i.e. 110 VAC) operation, and 95% and 81% at high line (i.e. 220 VAC) operation, respectively     

A novel zero-Voltage-switching PWM boost rectifier with high power factor and low conduction losses

This paper proposes a new single-phase high-power-factor rectifier, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-voltage-switching PWM (ZVS-PWM) auxiliary circuit is configured in the presented ZVS-PWM rectifier to perform ZVS in the main switches and the passive switches, and zero-current switching in the auxiliary switch. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZVS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path, and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Nine transition states for describing the behavior of the ZVS-PWM rectifier in one switching period are described. A prototype rated at 1 kW, operating 80 kHz, with an input ac voltage of 220 V/sub rms/ and an output voltage of 400 V/sub dc/ has been implemented in the laboratory. An efficiency of 96.7% and power factor over 0.99 has been measured. Analysis, design, and the control circuitry are also presented in this paper.     

A novel ZCS-PWM power-factor preregulator with reduced conduction losses

This paper proposes a new single-phase high-power-factor rectifier, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current-switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the active switches and zero-voltage switching in the passive switches. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Nine transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM switch model is used to predict the system performance. A prototype rated at 1 kW, operating 50 kHz, with an input ac voltage of 220 V/sub rms/ and an output voltage 400 V/sub dc/ has been implemented in laboratory. An efficiency of 97.3% and power factor over 0.99 has been measured. Analysis, design, and the control circuitry are also presented in this paper.     

新型空间矢量调制软开关PWM变换器的分析

在空间矢量调制三相全桥移相ZVS-PWM变换器的基础上,提出一种软开关范围较宽的新型空间矢量调制变换器。该变换器既具有单位功率因数和低的输入电流谐波失真,而且电路的所有功率开关均可实现软开关(ZVS、ZCS)。文中分析了这种电路的工作过程和工作波形,给出了工程设计的一些规则,并给出了仿真结果。     

A New PWM-Controlled Quasi-Resonant Converter for a High Efficiency PDP Sustaining Power Module

A new pulsewidth modulation (PWM)-controlled quasi-resonant converter for a high-efficiency plasma display panel (PDP) sustaining power module is proposed in this paper. The load regulation of the proposed converter can be achieved by controlling the ripple of the resonant voltage across the primary resonant capacitor with a bidirectional auxiliary circuit, while the main switches are operating at a fixed duty ratio and fixed switching frequency. Hence, the waveforms of the currents can be expected to be optimized from the view-point of conduction loss. Furthermore, the proposed converter has good zero-voltage switching (ZVS) capability, simple control circuits, no hign-voltage ringing problem of rectifier diodes, no dc offset of the magnetizing current and low-voltage stresses of power switches. Thus, the proposed converter shows higher efficiency than that of a half-bridge LLC resonant converter under light load condition. Although it shows the lower efficiency at heavy load, because of the increased power loss in auxiliary circuit, it still shows the high efficiency around 94%. In this paper, operational principles, features of the proposed converter, and analysis and design considerations are presented. Experimental results demonstrate that the output voltage can be controlled well by the auxiliary circuit using the PWM method.      

Integrated ZCS quasi-resonant power factor correction converterbased on flyback topology

An integrated zero current switching (ZCS) quasiresonant converter (QRC) for the power factor correction with a single switch is presented in this paper. The power factor correction can be achieved by the discontinuous conduction mode (DCM) operation of an input current. The proposed converter offers good power factor, low level line current harmonics, and tight output regulation. The design equations are suggested and a prototype converter has been designed based on these equations and experimentally investigated. The input current waveform of the prototype shows less than 15% of total harmonic distortion. Also, the efficiency and power factor of about 84% and 0.977, respectively, can be obtained under the rated condition     

A single-stage power factor correction AC/DC converter based on zero voltage switching full bridge topology with two series-connected transformers

A single-stage power factor correction ac/dc converter based on zero voltage switching (ZVS) full bridge topology with two series-connected transformers is proposed in this paper. The proposed converter offers a very wide ZVS range due to the configuration of two series-connected transformers. It features a high efficiency over wide load ranges. Furthermore, it shows the low voltage stress on a dc link capacitor. The proposed converter also gives the high power factor and low input current harmonics complied with IEC 61000-3-2 Class D requirements by integrating a boost stage operated in a discontinuous current mode. The ZVS conditions, large signal modeling, and design procedure are discussed in detail. Experimental results are presented to show the validity of the proposed converter.