Electrochemical catalysts for hydrocarbon combustion

Two series of electrochemical catalysts were prepared from sputtered Pt thin films onto two kinds of electrolyte membranes, 8 mol% Y₂O₃-stabilized ZrO₂ (YSZ), an O²⁻ conducting oxide and Na₃Zr₂Si₂PO₁₂ (NASICON), a Na⁺ one; respectively. The thickness of the Pt films varied from 8 to 120 nm. Therefore, the Pt loading was extremely low. The catalytic activity of Pt/YSZ and Pt/NASICON systems has been investigated between 200 and 500 °C for propane and propene, respectively. In spite of the low Pt loading, the Pt/YSZ electrochemical catalysts exhibited high activity for propane combustion. Furthermore, the catalytic activity can be in-situ controlled by applying electrical polarisation with high Faradaic efficiency (10³). The catalytic rate of propene deep oxidation on Pt/NASICON electrochemical catalyst was found to be limited by the number of active sites, which is low on very thin Pt films. Moreover, initial anodic polarisation indicate that Na⁺ ions are already present on the top surface of Pt, probably proceeding from the preliminary stabilisation treatment of Pt in the reactive mixture. Nevertheless, polarisation allows the tuning of the catalytic activity of the electrochemical catalysts for propene oxidation. Finally, for both kinds of electrochemical catalysts, our results have evidenced that the measurement of the open-circuit voltage during catalytic process can be an indicator of the hydrocarbon conversion.     

Catalytic Oxidation of CO Gas over Nanocrystallite Cu x Mn1−x Fe2O4

The catalytic oxidation of CO over nanocrystallite Cu _x Mn_(1−x)Fe₂O₄ powders was studied using advanced quadruple mass gas analyzer system. The oxidation of CO to CO₂ was investigated as a function of reactants ratio and firing temperature of ferrite powders. The maximum CO conversion was observed for ferrite powders which have equal amount of Cu²⁺ and Mn²⁺ (Cu_0.5Mn_0.5Fe₂O₄). The high catalytic activity of Cu_0.5Mn_0.5Fe₂O₄ can be attributed to the changes of the valence state of catalytically active components of the ferrite powders. The firing temperature plays insignificant role in the catalytic activity of CO over nanocrystallite copper manganese ferrites. The mechanism of catalytic oxidation reactions was studied. It was found that the CO catalytic oxidation reactions on the surface of the Cu _x Mn_1−x Fe₂O₄ was done by the reduction of the ferrite by CO to the oxygen deficient lower oxide then re-oxidation of this phase to the saturated oxygen metal ferrite again.     

Preparation and characterization of SO42-/TiO2 and S2O82-/TiO2 catalysts

Nanosized solid superacids SO₄ ²⁻/TiO₂ and S₂O₈ ²⁻/TiO₂, as well as MCM-41-supported SO₄ ²⁻/ZrO₂, were prepared. Their structures, acidities, and catalytic activities were investigated and compared using XRD, N₂ adsorption-desorption, and in situ FTIR-pyridine adsorption, as well as an evaluation reaction with pseudoionone cyclization. The results showed that SO₄ ²⁻/TiO₂ and S₂O₈ ²⁻/TiO₂ possess not only nanosized particles with diameters < 7.0 nm, a BET surface greater than 140 cm²/g and relatively regular mesostructures with pores around 4.0 nm, but also a pure anatase phase and strong acidity. Different from the Lewis acid nature of SO₄ ²⁻/ZrO₂/MCM-41, SO₄ ²⁻/TiO₂ and S₂O₈ ²⁻/TiO₂ exhibit mainly Bronsted acidities. The strongest Bronsted acid sites were produced on SO₄ ²⁻/TiO₂ promoted with H₂SO₄, while Lewis acid sites on S₂O₈ ²⁻/TiO₂ even stronger than those on SO₄ ²⁻/ZrO₂/MCM-41 were generated when persulfate solution was used as sulfating agent. Because of their distinct acid natures, SO₄ ²⁻/TiO₂ and S₂O₈ ²⁻/TiO₂ exhibited catalytic activities for the cyclization of pseudoionone that were much higher than that of SO₄ ²⁻/ZrO₂/MCM-41. It can be concluded that the existence of more Br?nsted acid sites was favorable for proton participation in the cyclization reaction. Translated from Journal of Chemical Engineering of Chinese Universities, 2006, 20(2): 239–244 [译自: 高校化学工程学报]     

High Efficiency of Noble Metal and Metal Oxide Catalyst Systems for the Selective Reduction of NO with Propene in Lean Exhaust Gas

An investigation was conducted of noble metal and metal oxide catalysts deposited on Al₂O₃. The noble metals Pt, Pd, Rh the metal oxides CuO, SnO₂, CoO, Ag₂O, In₂O₃, catalysts were examined. Also investigated were noble metal Pt, Pd, Rh-doped In₂O₃/Al₂O₃ catalysts prepared by single sol–gel method. Both were studied for their capability to reduce NO by propene under lean conditions. In order to improve the catalytic activity and the temperature window, the intermediate addition propene between a Pt/Al₂O₃ oxidation and metal oxide combined catalyst system was also studied. Pt/Al₂O₃ and In₂O₃/Al₂O₃ combined catalyst showed high NO reduction activity in a wider temperature window, and more than 60% NO conversion was observed in the temperature range of 300–550 °C.     

FTIR study of CO adsorption on coked Pt–Sn/Al2O3 catalysts

Infrared spectra of adsorbed CO have been used as a probe to monitor changes in Pt site character induced by the coking of Pt/Al₂O₃ and Pt–Sn/Al₂O₃ catalysts by heat treatment in heptane/hydrogen. Four distinguishable types of Pt site for the linear adsorption of CO on Pt/Al₂O₃ were poisoned to different extents showing the heterogeneity of the exposed Pt atoms. The lowest coordination Pt atoms (ν(CO) < 2030 cm⁻¹) were unpoisoned whereas the highest coordination sites in large ensembles of Pt atoms (2080 cm⁻¹) were highly poisoned, as were sites of intermediate coordination (2030–2060 cm⁻¹). Sites in smaller two‐dimensional ensembles of Pt atoms (2060–2065 cm⁻¹) were partially poisoned, as were sites for the adsorption of CO in a bridging configuration. The addition of Sn blocked the lowest coordination sites and destroyed large ensembles of Pt by a geometric dilution effect. The poisoning of other sites by coke was impeded by Sn, this effect being magnified for Cl‐containing catalyst. Oxidation or oxychlorination of coked catalyst at 823 K followed by reduction completely removed coke from the catalyst surfaces. This revised version was published online in July 2006 with corrections to the Cover Date.     

Electrochemical properties of Li1?z(Ni1?yFey)1+zO2 synthesized by the combustion method in an air atmosphere

For the syntheses of LiNi_1−y Fe _y O₂ (0.000 ≤ y ≤ 0.300), mixtures of the starting materials with the desired compositions were preheated in an air atmosphere at 400 °C for 30 min and calcined in air at 700 °C for 48 h. The phases appearing in the intermediate reaction steps for the formation of lithium nickel oxide are deduced from the DTA analysis. XRD analysis, FE-SEM observation, FTIR analysis and electrochemical measurement were performed for the synthesized Li_1−z (Ni_1−y Fe _y )_1+z O₂ (0.000 ≤ y ≤ 0.300) samples. The samples of Li_1−z (Ni_1−y Fe _y )_1+z O₂ with y = 0.025 and 0.050 have higher first discharge capacities than Li_1−z (Ni_1−y Fe _y )_1+z O₂ with y = 0.000 and better or similar cycling performance at the 0.1 C rate in the voltage range of 2.7–4.2 V. Similar results have not previously been reported except for Co-substituted LiNiO₂. The sample Li_1−z (Ni_0.975Fe_0.025)_1+z O₂ has the highest first discharge capacity (176.5 mAh g⁻¹). Rietveld refinement of the XRD patterns of LiNi_1−y Fe _y O₂ (0.000 < y ≤ 0.100) from a starting structure model [Li,Ni]_3b[Li,Ni,Fe]_3a[O₂]_6c showed that cation disordering occurred in the samples.     

Novel Sn–Ce/Al2O3 Catalyst for the Selective Catalytic Reduction of NOx Under Lean Conditions

Effect of additives, Ce and Mn, on the catalytic performance of Sn/Al₂O₃ catalyst prepared by sol–gel method for the selective reduction of NO_x with propene under lean conditions was studied. Sn–Ce/Al₂O₃ catalysts exhibited higher activity than Sn/Al₂O₃ catalyst and the optimum Ce loading is 0.5–1%. The promoting effect of Ce is to enhance the oxidation of NO to NO₂ and facilitate the activation of propene, both of which are important steps for the NO_x reduction. The presence of oxygen contributes to the oxidation of NO and shows a promoting effect.     

Electro-oxidation of methanol on co-deposited Pt-MoO<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript> prepared by cyclic voltammetry with different scanning potential ranges

Pt-MoO _x supported on glassy carbon was co-deposited by cyclic voltammetry (CV). The lower limit of potential was fixed at −0.25 V (vs. SCE), whereas the upper limit was adjusted to be 0.0, 0.10, 0.40, 0.60 and 1.0 V. The as-prepared catalysts were characterized by X-ray photoelectron microscopy, scanning electron microscopy and transmission electron microscopy. The results show that Pt-MoO _x particles are uniformly dispersed on the substrate and the agglomerated microparticles are composed of numerous nanoparticles with a size of several nanometers. The catalytic capabilities of Pt-MoO _x for methanol oxidation were examined by CV and chronoamperometry. Electrochemical measurements demonstrate that the catalytic activities and stabilities of Pt-MoO _x prepared in the potential ranges from −0.25 to both 0.60 and 1.0 V were higher than the others, which may due to the higher active surface area, more appropriate Pt/Mo ratio and more preferred Pt crystallographic orientation.     

Comparison of the electrochemical properties of intermediate temperature solid oxide fuel cells based on protonic and anionic electrolytes

The physico-chemical properties of two protonic electrolytes BaCe_0.8Y_0.2O_3-δ and BaCe_0.9Y_0.1O_3-δ were investigated. The BaCe_0.8Y_0.2O_3-δ electrolyte showed better crystallographic purity and lower amount of carbonate phase on the surface. A comparison between the BaCe_0.8Y_0.2O_3-δ protonic electrolyte supported cell and an anionic (Ce_0.8Gd_0.2O_1.95) one was made. The maximum power densities (IR-free) of 183 mW cm⁻² and 400 mW cm⁻² were obtained in H₂ (R.H. 3%) at 700 °C, for the protonic and anionic electrolyte based cells, respectively.     

In situ DRIFTS study of the effect of structure (CeO2–La2O3) and surface (Na) modifiers on the catalytic and surface behaviour of Pt/γ-Al2O3 catalyst under simulated exhaust conditions

The nature and relative populations of adsorbed species formed on the surface of un-promoted and sodium-promoted Pt catalysts supported either on bare Al₂O₃ or CeO₂/La₂O₃-modified Al₂O₃, were investigated by in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) under simulated automobile exhaust conditions (CO + NO + C₃H₆ + O₂) at the stoichiometric point. The DRIFT spectra indicate that interaction of the reaction mixture with the Pt/Al₂O₃ catalyst leads mainly to formation of formates and acetates on the support and carbonyl species on partially positively charged Pt atoms (Pt^δ+). Although enrichment of Al₂O₃ with lanthanide elements (CeO₂ and La₂O₃) does not significantly modify the carboxylate species formed on the support, it causes significant modification of the oxidation state of Pt, as indicated by the appearance of a substantial population of carbonyl species on reduced Pt sites (Pt⁰–CO). This modification of the Pt component is enhanced when Na-promotion is used, leading to formation of carbonyl species only on electron enriched Pt (i.e., fully reduced Pt⁰ sites) and to the formation of NCO on these Pt entities (2180 cm⁻¹). The latter are thought to result from enhanced NO dissociation at Na-modified Pt sites. These results correlate well with observed differences in the catalytic performance of the three different systems.     

Investigation of 12-Tungstophosphoric Acid Supported on Ce0.5Zr0.5O2 Solid Solution

The nature of the Keggin ions of tungstophosphoric acid interacting with Ce_0.5Zr_0.5O₂ solid solution has been investigated. The vibrational study shows additional IR features at 1051 and 957 cm⁻¹ which are correlated to the primary Keggin anions interacting with Lewis sites involving Ce⁴⁺ and Zr⁴⁺ ions, and thus affecting the P–O and W=O_terminal bonds. The IR study indicates the formation of interfacial Ce⁴⁺–O–W and Zr⁴⁺–O–W bonds. The chemisorbed Keggin molecular layers on Ce_0.5Zr_0.5O₂ show activity towards conversion of acetophenone to styrene by Meerwein–Ponndorf–Verley reduction followed by dehydration. The activity is correlated with the relative intensities of IR peaks at 1051 and 957 cm⁻¹ of the perturbed Keggin molecular layers.     

Electrochemical oxidation of an acid dye by active chlorine generated using Ti/Sn<Subscript>(1−<Emphasis Type="Italic">x</Emphasis>)</Subscript>Ir<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>O<Subscript>2</Subscript> electrodes

The generation of active chlorine on Ti/Sn_(1−x)Ir _x O₂ anodes, with different compositions of Ir (x = 0.01, 0.05, 0.10 and 0.30 ), was investigated by controlled current density electrolysis. Using a low concentration of chloride ions (0.05 mol L⁻¹) and a low current density (5 mA cm⁻²) it was possible to produce up to 60 mg L⁻¹ of active chlorine on a Ti/Sn_0.99Ir_0.01O₂ anode. The feasibility of the discoloration of a textile acid azo dye, acid red 29 dye (C.I. 16570), was also investigated with in situ electrogenerated active chlorine on Ti/Sn_(1−x)Ir _x O₂ anodes. The best conditions for 100% discoloration and maximum degradation (70% TOC reduction) were found to be: NaCl pH 4, 25 mA cm⁻² and 6 h of electrolysis. It is suggested that active chlorine generation and/or powerful oxidants such as chlorine radicals and hydroxyl radicals are responsible for promoting faster dye degradation. Rate constants calculated from color decay versus time reveal a zero order reaction at dye concentrations up to 1.0 × 10⁻⁴ mol L⁻¹. Effects of other electrolytes, dye concentration and applied density currents also have been investigated and are discussed.     

Promotional effect of H2O on the activity of In2O3‐doped Ga2O3–Al2O3 for the selective reduction of nitrogen monoxide

Effect of metal oxide additives on the catalytic performance of Ga₂O₃–Al₂O₃ prepared by the sol–gel method for the selective reduction of NO with propene in the presence of oxygen was studied. Of several metal oxide additives, the addition of In₂O₃ enhanced drastically the activity of Ga₂O₃–Al₂O₃ for NO reduction by propene in the presence of H₂O. In addition, the activity of In₂O₃‐doped Ga₂O₃–Al₂O₃ catalyst was extremely intensified by the presence of H₂O below 350°C. The promotional effect of H₂O was interpreted by the suppression of undesirable propene oxidation and the removal of carbonaceous materials deposited on the catalyst surface. We also found that close interaction of In₂O₃ and Ga₂O₃ is necessary for the enhancement of activity by H₂O. A lot of hydrocarbons except methane and oxygenated compounds served as good reducing agents, among which propene and 2‐propanol were the most efficient ones. In₂O₃‐doped Ga₂O₃–Al₂O₃ catalyst was capable of reducing NO into N₂ quite efficiently in the presence of H₂O at a very high space velocity. This revised version was published online in July 2006 with corrections to the Cover Date.     

Transient Surface Processes of Storage and Conversion of NOx Species on Pt–Me/Al2O3 Catalysts (Me = Ba,Ce, Cu)

The transient reactivity and surface phenomena of storage and conversion of NO _x species on Pt(1%)–Me/Al₂O₃ catalysts, where Me = Ba, Ce and Cu, were studied by the RWF (rectangular wavefront) method. The Me component has a relevant influence on the processes of surface storage and transformation. The reduction of NO _x by propene in the presence of oxygen is promoted by adding Cu to a Pt/Al₂O₃ catalyst, while cerium promotes transient conversion of NO in the absence of propene, but inhibits the reduction of NO _x in the presence of propene. Copper is suggested to be a promising element to add together with Ba for new NO _x storage-reduction catalysts due to its capacity to act both as a storage element and as promoter for NO _x reduction.     

Effect of SO2 on the catalytic activity of Ga2O3–Al2O3 for the selective reduction of NO with propene in the presence of oxygen

The effect of coexisting SO₂ on the catalytic activity of Ga₂O₃–Al₂O₃ prepared by impregnation, coprecipitation and sol–gel method for NO reduction by propene in the presence of oxygen was studied. Although the activity of Al₂O₃ and Ga₂O₃–Al₂O₃ prepared by impregnation (Ga₂O₃/Al₂O₃(I)) and coprecipitation (Ga₂O₃–Al₂O₃(CP)) was depressed considerably by the presence of SO₂, NO conversion on Ga₂O₃–Al₂O₃ prepared by sol–gel method (Ga₂O₃–Al₂O₃(S)) was not decreased but increased slightly by SO₂ at temperatures below 723 K. From catalyst characterization, SO₂ treatment was found to cause two important effects on the surface properties: one is the creation of Brønsted acid sites on which propene activation is promoted (positive effect), and the other is the poisoning of NO_x adsorption sites on which NO reduction proceeds (negative effect). It was presumed that the influence of SO₂ treatment on the catalytic activity is strongly related to the balance between the negative and positive. The activity enhancement of Ga₂O₃–Al₂O₃(S) by SO₂ was accounted for by the following consideration: (1) increase of the propene activation ability by SO₂, (2) incomplete inhibition of NO_x adsorption sites by SO₂.     

Electrochemical promotion of Pt impregnated catalyst for the treatment of automotive exhaust emissions

This study has shown that Pt/K-βAl₂O₃ electrochemical catalyst can reach high catalytic activity for the selective reduction of N₂O by C₃H₆. In addition it was also demonstrated that Electrochemical Promotion could be a solution to reduce the adverse effects of poisons (O₂ and H₂O) on the catalytic activity. For instance, in the presence of O₂ (1%) and H₂O (3%) in the reactive stream, electrochemical pumping of potassium ions to the Pt catalyst increased the N₂O reduction rate by a factor of 7.4 at 400 °C. We have also demonstrated that the wet impregnation procedure led to a very stable Pt film, with very good resistance to thermal sintering under real operation conditions. Therefore, the use of Pt impregnated films deposited on K-βAl₂O₃ solid electrolytes is a feasible solution for the treatment of automotive exhaust gases.     

Synthesis and electrochemical characterization of Pt catalyst supported on Sn0.96Sb0.04O2−δ with a network structure

We synthesized a Pt catalyst supported on Sn_0.96Sb_0.04O_2−δ with a random network structure for the cathode of the polymer electrolyte fuel cell (PEFC). The Sn_0.96Sb_0.04O_2−δ support, synthesized by the flame combustion method, was in the form of nanometer-sized particles with a partially agglomerated structure similar to that of carbon black (CB) and with a high surface area, 125 m² g⁻¹. The structure was considered to be beneficial in reducing the contact resistance between the Sn_0.96Sb_0.04O_2−δ support particles and in dispersing the nanometer-size Pt particles. We applied the nanocapsule method to synthesize the Sn_0.96Sb_0.04O_2−δ-supported Pt catalyst (Pt/Sn_0.96Sb_0.04O_2−δ). The electrochemically active surface area (ECA) of Pt reached a maximum of 60.2 m² g_(Pt)⁻¹, and the high values were maintained during the potential step cycling test (0.9–1.3 V) simulating the start/stop cycling of PEFCs. The oxygen reduction reaction activity of the Pt/Sn_0.96Sb_0.04O_2−δ catalyst exceeded that of Pt supported on carbon black (Pt/CB). We conclude that the random network structured Sn_0.96Sb_0.04O_2−δ might be a good candidate support material for the cathode of PEFCs.     

NO reduction by C3H6 in excess oxygen over fresh and sulfated Pt‐ and Rh‐based catalysts

The selective catalytic reduction (SCR) of NO with C₃H₆ was studied over three noble‐metal‐based catalysts: 2% Pt/γ‐Al₂O₃, 2% Rh/γ‐Al₂O₃ and 1.5% Rh/TiO₂(4% WO₃). The SO₂ effect on the catalyst activity was examined using sulfated samples of the above catalysts and SO₂‐containing feeds. Temperature‐programmed desorption and oxidation studies were carried out to examine the adsorption characteristics of NO and C₃H₆, respectively, in the absence or the presence of SO₂. The adsorption data were linked to variations in the NO reduction rates over fresh and sulfated samples. Modification of the support surface as a result of the SO₂ presence affects the NO and propene sorption characteristics, the NO oxidation and the propene consumption rates. This revised version was published online in August 2006 with corrections to the Cover Date.     

Self Assembly and Properties of C:WO3 Nano-Platelets and C:VO2/V2O5 Triangular Capsules Produced by Laser Solution Photolysis

Laser photolysis of WCl₆ in ethanol and a specific mixture of V₂O₅ and VCl₃ in ethanol lead to carbon modified vanadium and tungsten oxides with interesting properties. The presence of graphene’s aromatic rings (from the vibrational frequency of 1,600 cm⁻¹) together with C–C bonding of carbon (from the Raman shift of 1,124 cm⁻¹) present unique optical, vibrational, electronic and structural properties of the intended tungsten trioxide and vanadium dioxide materials. The morphology of these samples shows nano-platelets in WO _x samples and, in VO _x samples, encapsulated spherical quantum dots in conjunction with fullerenes of VO _x . Conductivity studies revealed that the VO₂/V₂O₅ nanostructures are more sensitive to Cl than to the presence of ethanol, whereas the C:WO₃ nano-platelets are more sensitive to ethanol than atomic C.