Morphology and flame‐retardancy properties of ternary high‐impact polystyrene/elastomer/polystyrene‐encapsulated magnesium hydroxide composites

The effects of elastomer type on the morphology, flammability, and mechanical properties of high‐impact polystyrene (HIPS)/polystyrene (PS)‐encapsulated magnesium hydroxide (MH) were investigated. The ternary composites were characterized by cone calorimetry, mechanical testing, and scanning electron microscopy. Morphology was controlled with poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS) triblock copolymer or the corresponding maleinated poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS‐g‐MA). The HIPS/SEBS/PS‐encapsulated MH composites exhibited separation of the filler and elastomer, whereas the HIPS/SEBS‐g‐MA/PS‐encapsulated MH composites exhibited encapsulation of the filler by SEBS‐g‐MA. The flame‐retardant and mechanical properties of the ternary composites were strongly dependent on microstructure. The composites with an encapsulation structure showed higher flame‐retardant properties than those with a separation structure at the optimum use level of SEBS‐g‐MA. Furthermore, the composites with a separation structure showed a higher modulus and impact strength than those with an encapsulation structure. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Polypropylene/silica micro‐ and nanocomposites modified with poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene)

The effects of different silica loadings and elastomeric content on interfacial properties, morphology and mechanical properties of polypropylene/silica 96/4 composites modified with 5, 10, 15, and 20 vol % of poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) SEBS added to total composite volume were investigated. Four silica fillers differing in size (nano‐ vs. micro‐) and in surface properties (untreated vs. treated) were chosen as fillers. Elastomer SEBS was added as impact modifier and compatibilizer at the same time. The morphology of ternary polymer composites revealed by light and scanning electron microscopies was compared with morphology predicted models based on interfacial properties. The results indicated that general morphology of composite systems was determined primarily by interfacial properties, whereas the spherulitic morphology of polypropylene matrix was a result of two competitive effects: nucleation effect of filler and solidification effect of elastomer. Tensile and impact strength properties were mainly influenced by combined competetive effects of stiff filler and tough SEBS elastomer. Spherulitic morphology of polypropylene matrix might affect some mechanical properties additionally. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41486.     

Microstructural characteristics of glass bead‐ and wollastonite‐filled isotactic‐polypropylene composites modified with thermoplastic elastomers

Microstructural characteristics of isotactic‐polypropylene/glass bead (iPP/GB) and iPP/wollastonite (iPP/W) composites modified with thermoplastic elastomers, poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) copolymer (SEBS) and corresponding block copolymer grafted with maleic anhydride (SEBS‐g‐MA), were investigated. Scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and dynamic mechanical analyses (DMA) showed that the iPP/SEBS and iPP/SEBS‐g‐MA blends were partially compatible two‐phase systems. Well‐dispersed spherical GB and acicular W particles without evidence of interfacial adhesion were observed in the iPP/GB and iPP/W binary composites respectively. Contrary to the blends, melt flow rates of the iPP/GB and PP/W composites decreased more with SEBS‐g‐MA than with SEBS because of enhanced interfacial adhesion with SEBS‐g‐MA elastomer. The SEM analyses showed that the ternary composites containing SEBS exhibited separate dispersion of the rigid filler and elastomer particles (i.e., separate microstructure). However, SEBS‐g‐MA elastomer not only encapsulated the spherical GB and acicular W particles completely with strong interfacial adhesion (i.e., core‐shell microstructure) but also dispersed separately throughout iPP matrix. In accordance with the SEM observations, the DSC and DMA revealed quantitatively that the rigid filler and SEBS particles in iPP matrix acted individually, whereas the rigid filler particles in the ternary composites containing SEBS‐g‐MA acted like elastomer particles because of the thick elastomer interlayer around the filler particles. The Fourier transform infrared analyses revealed an esterification reaction inducing the strong interfacial adhesion between the SEBS‐g‐MA phase and the filler particles. POLYM. COMPOS., 31:1265–1284, 2010. © 2009 Society of Plastics Engineers     

Interfacial modification of high impact polystyrene magnesium hydroxide composites effects on flame retardancy properties

High impact polystyrene (HIPS)/magnesium hydroxide (MH) composites were prepared by melt‐blending. Two kinds of interfacial modifiers were used in this research, maleinated poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS‐g‐MA) triblock copolymer and PS. The effects of the use levels of SEBS‐g‐MA on the flame retardancy of HIPS/elastomer/MH based on unmodified and PS‐modified surface were investigated by TEM, FTIR, and combustion tests (horizontal burning test and cone calorimetry). The combustion results showed that comparing composites containing unmodified MH, the flame retarding properties of composites containing PS‐modified MH were obviously improved. The increased performance can be explained that the PS covered on the surface of MH could further improve dispersion of the filler in matrix. Furthermore, there existed a critical thickness of interfacial boundary for optimum flame‐retarding properties in both ternary composites based MH and PS‐modified MH. When the interfacial boundary relative thickness is less than 0.53, the introduction of SEBS‐g‐MA can improve the dispersion degree, leading the improvement of flame retardancy properties. However, with the increase of interfacial boundary thickness, the SEBS‐g‐MA coating around MH acted as a heat and mass transfer barrier, leading to the reduction of flame retardancy. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Toughening and compatibilization of polyphenylene sulfide/nylon 66 blends with SEBS and maleic anhydride grafted SEBS triblock copolymers

In this study, styrene‐b‐ethylene/butylene‐b‐styrene triblock copolymer (SEBS) and maleic anhydride grafted SEBS (SEBS‐g‐MA) were used as compatibilizers for the blends of polyphenylene sulfide/nylon 66 (PPS/PA66). The mechanical properties, including impact and tensile properties and morphology of the blends, were investigated by mechanical properties measurements and scanning electron microscopy. Impact measurements indicated that the impact strength of the blends increases slowly with elastomer (SEBS and SEBS‐g‐MA) content upto 20 wt %; thereafter, it increases sharply with increasing elastomer content. The impact energy of the elastomer‐compatibilized PPS/PA66 blends exceeded that of pure nylon 66, implying that the nylon 66 can be further toughened by the incorporation of brittle PPS minor phase in the presence of SEBS or SEBS‐g‐MA. The compatibilization efficiency of SEBS‐g‐MA for nylon‐rich PPS/PA66 was found to be higher than SEBS due to the in situ forming SEBS interphase between PPS and nylon 66. The correlation between the impact property and morphology of the SEBS‐g‐MA compatibilized PPS/PA66 blends is discussed. The excellent impact strength of the nylon‐rich blends resulted from shield yielding of the matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Acid‐modified carbon nanotubes distribution and mechanical enhancement in polystyrene/elastomer blends

The incorporation of carbon nanotubes (CNTs) is expected as an effective path for tailoring mechanical properties of polymer blends. In this study, acid‐modified multiwalled CNTs (A‐MWCNTs) were introduced into polystyrene/maleic anhydride‐g‐(styrene‐ethylene‐butadiene‐styrene) (PS/SEBS‐MA) blends. By altering the mass ratio of PS/SEBS‐MA from 80/20 to 60/40, the biphase structure of blend was changed from sea‐island‐like type to quasi co‐continuous structure, of different mechanical behaviors. In 80/20 mass ratio, the impact strength was improved while the tensile strength was unchanged with increasing A‐MWCNTs content, whereas a simultaneously toughening and strengthening effect was achieved for the compound with 60/40 mass ratio. Scanning electron microscopy, polarized light microscopy, dynamic mechanical analysis, and rheological measurements were carried out to detect the distribution of A‐MWCNTs in the blends. The results demonstrated as increasing the nanotube loading from 0 to 3 wt%, A‐MWCNTs might gradually migrate into continuous PS phase in 80/20 mass ratio, due to the low content of SEBS‐MA, while they were totally packed in SEBS‐MA region within the entire loading range used in 60/40 mass ratio due to its high content of SEBS‐MA. This study provides guidance on the design and preparation of high performance ternary polymer/elastomer/inorganic filler composites. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Mechanical properties of glass bead‐ and wollastonite‐filled isotactic‐polypropylene composites modified with thermoplastic elastomers

Mechanical properties of the isotactic‐polypropylene/glass bead (iPP/GB) and iPP/wollastonite (iPP/W) composites modified with thermoplastic elastomers, the poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) copolymer (SEBS) and corresponding block copolymer grafted with maleic anhydride (SEBS‐g‐MA), were investigated. An increase in toughness of iPP with the elastomers was associated with a decrease in rigidity and strength. Mechanical performance of iPP increased more with acicular W than with spherical GB due to reinforcing effect of W. Comparing the (iPP/GB)/SEBS and (iPP/W)/SEBS composites having the separate microstructure, strength and toughness values of the iPP/GB and iPP/W composites increased more with SEBS‐g‐MA at the expense of rigidity due to the core‐shell microstructure with strong interfacial adhesion. Moreover, the iPP/W composite exhibited superior mechanical performance with 2.5 and 5 vol% of SEBS‐g‐MA because of a positive synergy between the core‐shell microstructure and reinforcing effect of acicular W. The extended models revealed that the elastomer and filler particles in the (iPP/GB)/SEBS and (iPP/W)/SEBS composites acted individually due to the separate microstructure. However, the rigid GB and W particles encapsulated with the thick elastomer interlayer (R₀/R₁ = 0.91) in the (iPP/GB)/SEBS‐g‐MA and (iPP/W)/SEBS‐g‐MA composites acted like neither big elastomer particles nor like individual rigid particles, inferring more complicated failure mechanisms in the core‐shell composites. POLYM. COMPOS., 31:1285–1308, 2010. © 2010 Society of Plastics Engineers     

Rheological behaviors of glass bead‐ and wollastonite‐filled polypropylene composites modified with thermoplastic elastomers

Steady‐ and oscillatory‐shear rheological behaviors of polypropylene/glass bead (PP/GB) and PP/wollastonite (PP/W) melts modified with thermoplastic elastomers, poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) copolymer (SEBS) and the corresponding block copolymer grafted with maleic anhydride (SEBS‐g‐MA), were examined by means of a parallel‐plate rheometer. With adding the elastomers (SEBS and SEBS‐g‐MA) and fillers (spherical GB and acicular W) to PP, viscosity especially at low shear rates and shear‐thinning flow behavior at high shear rates were pronounced as evidenced quantitatively by Carreau–Yasuda (CY) parameters, but Cox–Merz analogy became weakened. Besides, melt‐elasticity in terminal region and relaxation time (t_c) in crossing point increased, indicating an enhancement in quasi‐solid behavior of molten PP. Comparing with the elastomers, rheological behaviors of molten PP were more influenced with adding the rigid fillers, especially with W due to distinct acicular shape of W particles. SEBS‐g‐MA elastomer more affected rheological behaviors of the ternary composites than SEBS elastomer, implying that SEBS elastomer and the filler particles behaved individually (i.e., development of separate microstructure) in (PP/GB)/SEBS and (PP/W)/SEBS ternary composites, but core‐shell microstructure developed with strong interfacial adhesion by adding SEBS‐g‐MA elastomer, and the filler particles encapsulated with the thick SEBS‐g‐MA elastomer interlayer (i.e., core‐shell particles) acted like neither big elastomer particles nor like individual rigid particles in melt‐state. Moreover, effects of SEBS‐g‐MA elastomer reached a maximum on rheological behaviors of (PP/W)/SEBS‐g‐MA ternary composite, indicating a synergy between core‐shell microstructure and acicular W particles. Correlations between oscillatory‐shear flow properties and microstructures of the blends and composites were evaluated using Cole–Cole (CC), Han–Chuang (HC), and van Gurp–Palmen (vGP) plots. COMPOS., 2012. © 2012 Society of Plastics     

Tailored dielectric and mechanical properties of noncovalently functionalized carbon nanotube/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) nanocomposites

The preparation of high‐dielectric poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) (SEBS) composites containing functionalized single‐walled carbon nanotubes (f‐SWCNTs) noncovalently appended with dibutyltindilaurate are reported herein. Transmission electron microscopy and X‐ray photoelectron and Raman spectroscopy confirmed the noncovalent functionalization of the SWCNTs. The SEBS‐f‐SWCNT composites exhibited enhanced mechanical properties as well as a stable and high dielectric constant of approximately 1000 at 1 Hz with rather low dielectric loss at 2 wt% filler content. The significantly enhanced dielectric property originates from the noncovalent functionalization of the SWCNTs that ensures good dispersion of the f‐SWCNTs in the polymer matrix. The f‐SWCNTs also acted as a reinforcing filler, thereby enhancing the mechanical properties of the composites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical and rheological properties of PP/SEBS/OMMT ternary composites

The microstructure and mechanical properties of polypropylene (PP)/OMMT binary nanocomposites and PP/styrene‐6‐(ethylene‐co‐butylenes)‐6‐styrene triblock copolymer (SEBS)/OMMT ternary nanocomposites were investigated using X‐ray diffraction (XRD), transmission electron microscopy (TEM), and rheology and electromechanical testing machine. The results show that the organoclay layers are mainly intercalated and partially exfoliated in the PP‐based nanocomposites. The additions of SEBS and OMMT have no significant effect on the crystallization behavior of PP. At the same time, it can be concluded that the polymer chains of PP and SEBS have intercalated into the organoclay layers and increase the gallery distance after blending process based on the analytical results from TEM, XRD, and rheology, which result in the form of a percolated nanostructure in the PP‐based nanocomposites. The results of mechanical properties show that SEBS filler greatly improve the notched impact strength of PP, but with the sacrifice of strength and stiffness. OMMT can improve the strength and stiffness of PP and slightly enhance the notched impact strength of PP/PP‐g‐MA. In comparison with neat PP, PP/OMMT, and PP/SEBS binary composites, notched impact toughness of the PP/SEBS/OMMT ternary composites significantly increase. Moreover, the stiffness and strength of PP/SEBS/OMMT ternary nanocomposites are slightly enhanced when compared with neat PP. It is believed that the synergistic effect of both SEBS elastomer and OMMT nanoparticles account for the balanced mechanical performance of the ternary nanocomposites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of different fillers on physical,mechanical, and optical properties of styrenic‐based thermoplastic elastomers

The effects of different fillers on physical, mechanical, and optical properties of styrenic‐based thermoplastic elastomers were investigated by experimental study. Poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] block copolymer (SEBS)‐based thermoplastic elastomer composites were prepared in a co‐rotating intermeshing twin‐screw extruder, using silica and calcite as filler materials with three different particle sizes. The loading ratios in the composites were varied. Hardness, density, tensile strength, tear strength, compression set, wear resistance, transmittance, and haze measurements were performed. Thermal properties and morphological structure were investigated by differential scanning calorimeter (DSC) and scanning electron microscopy (SEM), respectively. The results show that, an interaction between silica and the polymer matrix exists, whereas calcite does not show any interaction with the polymer. Therefore, it is concluded that, calcium carbonate can be used in the composite as filler for cost efficiency, whereas silica can be used as reinforcing material in SEBS‐based thermoplastic elastomer composites, when optical properties are also concerned. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Phase structure and morphology of wollastonite‐reinforced polypropylene composites modified with SEBS and SEBS‐g‐MA elastomers

Supermolecular structure of isotactic polypropylene/wollastonite/styrenic rubber block copolymers composites were studied as a function of elastomeric poly‐ (styrene‐b‐ethylene‐co‐butylene‐b‐styrene) triblock copolymer (SEBS) and the SEBS grafted with maleic anhydride (SEBS‐g‐MA) content (from 0 to 20 vol%) by optical, scanning, and transmission electron microscopy, wide‐angle X‐ray diffraction and differential scanning calorimetry. Wollastonite particles disturbed the spherulitization of polypropylene matrix. Both elastomers affected the crystallization of polypropylene matrix mainly by solidification effect. Although SEBS‐g‐MA encapsulated wollastonite particles more expressive than SEBS forming thus core‐shell morphology in higher extent, scanning electron micrographs indicated more constrained wollastonite particles in fractured surfaces of composites with SEBS elastomer. Moreover, SEBS‐g‐MA disorientated wollastonite particles and affected reorientation of the polypropylene crystallites stronger than SEBS elastomer. POLYM. ENG. SCI., 47:2145–2154, 2007. © 2007 Society of Plastics Engineers     

Thermoplastic SEBS Elastomer Nanocomposites Reinforced with Functionalized Graphene Dispersions

Blending a maleinated polystyrene‐b‐poly(ethylene‐r‐butylene)‐b‐polystyrene (SEBS) thermoplastic elastomer with functionalized graphene (FG) dispersions in tetrahydrofuran (THF) prior to the melt processing results in SEBS/FG nanocomposites with improved property profiles. According to microscopic imaging (atomic force microscopy, transmission electron microscopy, focus ion beam–scanning electron microscopy), FG dispersions derived from multilayer graphene (MLG 350) and thermally reduced graphite oxide enable uniform dispersion of single‐ and few‐layer FG within both the THF and the SEBS matrix. In contrast, high‐pressure homogenization of nonfunctionalized graphite yields larger graphene stacks together with blend of graphene stacks with micrometer‐sized graphite (GG). As opposed to SEBS/GG composites, SEBS/FG composites exhibit superior mechanical properties as well as higher Shore A hardness, electrical conductivity at a lower percolation threshold, and enhanced gas barrier resistance. Hence, SEBS/FG composites hold promise as thermoplastic elastomers, serving the needs of automotive and sealant industries.     

Studies on morphology and mechanical properties of PP/HIPS blends from postconsumer plastic waste

The aim of this work was to study the compatibilizing effect of the triblock copolymer poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) on the morphology and mechanical properties of virgin and recycled polypropylene/high‐impact polystyrene (PP/HIPS) blends. The components of the blend were obtained from municipal plastics waste (MPW), with the PP obtained from blue mineral water bottles, symbolized as PP_b, and the HIPS from disposable cups. These materials were preground, washed only with water, dried with hot air, and ground again (PP_b) or agglutinated (HIPS). Blends of PP_b and HIPS in three weight ratios (6:1, 6:2, and 6:3) were prepared, and three concentrations of SEBS (5.0, 6.0, and 6.7% w/w) were used for investigations of its compatibilizing effect. Scanning electron microscopy (SEM) showed that SEBS reduced the diameter of HIPS dispersed particles that were globular and fibril shaped, along with improving the adhesion between the dispersed phase and the matrix. On the other hand, SEBS interactions with PP_b and HIPS influenced the mechanical properties of the compatibilized PP_b/HIPS/SEBS blends. The optimal concentration of SEBS was 5 wt % for application to composite films with similar characteristics to synthetic paper. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 747–751, 2003     

Compatibilization effects of styrenic/rubber block copolymers in polypropylene/polystyrene blends

Compatibilizing effects of styrene/rubber block copolymers poly(styrene‐b‐butadiene‐b‐styrene) (SBS), poly(styrene‐b‐ethylene‐co‐propylene) (SEP), and two types of poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS), which differ in their molecular weights on morphology and selected mechanical properties of immiscible polypropylene/polystyrene (PP/PS) 70/30 blend were investigated. Three different concentrations of styrene/rubber block copolymers were used (2.5, 5, and 10 wt %). Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the phase morphology of blends. The SEM analysis revealed that the size of the dispersed particles decreases as the content of the compatibilizer increases. Reduction of the dispersed particles sizes of blends compatibilized with SEP, SBS, and low‐molecular weight SEBS agrees well with the theoretical predictions based on interaction energy densities determined by the binary interaction model of Paul and Barlow. The SEM analysis confirmed improved interfacial adhesion between matrix and dispersed phase. The TEM micrographs showed that SBS, SEP, and low‐molecular weight SEBS enveloped and joined pure PS particles into complex dispersed aggregates. Bimodal particle size distribution was observed in the case of SEP and low‐molecular weight SEBS addition. Notched impact strength (a_k), elongation at yield (ε_y), and Young's modulus (E) were measured as a function of weight percent of different types of styrene/rubber block copolymers. The a_k and ε_y were improved whereas E gradually decreased with increasing amount of the compatibilizer. The a_k was improved significantly by the addition of SEP. It was found that the compatibilizing efficiency of block copolymer used is strongly dependent on the chemical structure of rubber block, molecular weight of block copolymer molecule, and its concentration. The SEP diblock copolymer proved to be a superior compatibilizer over SBS and SEBS triblock copolymers. Low‐molecular weight SEBS appeared to be a more efficient compatibilizer in PP/PS blend than high‐molecular weight SEBS. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 291–307, 1999     

Influence of Filler Size on Impact Properties of PP/Elastomer/Filler Ternary Composites

Influence of filler size on impact properties for polypropylene (PP)/elastomer/filler ternary composites was investigated. Calcium carbonate (CaCO₃) particles with a diameter in the range from 120 to 1200 nm were used as a filler and polystyrene-block-poly(ethylene-butene)-block-polystyrene triblock copolymer (SEBS) was used as an elastomer. In the PP/SEBS/CaCO₃ ternary composite, CaCO₃ particles and SEBS particles were dispersed in the PP matrix separately. In the case that SEBS elastomer volume fraction was below 0.12, the impact strength improved gradually with a decrease of CaCO₃ mean diameter from 1200 to 160 nm. In the case that SEBS volume fraction was above 0.17, the impact strength improved significantly by the incorporation of CaCO₃ particles with a mean diameter in the range from 120 to 900 nm. However, the impact strength hardly improved by the incorporation of CaCO₃ particles with a mean diameter of 1200 nm.     

Effects of carbon nanofibers on the fracture,mechanical, and thermal properties of PP/SEBS‐g‐MA blends

Polypropylene/maleated (styrene‐ethylene‐butadiene‐styrene) (PP/SEBS‐g‐MA) blends reinforced with 0.2–2.5 wt% carbon nanofibers (CNFs) were prepared by injection molding. The structure, thermal, mechanical, and fracture behaviors of PP/SEBS‐g‐MA blends and their nanocomposites were studied. Wide‐angle X‐ray diffraction (WAXD) results showed that the SEBS‐g‐MA and/or CNF additions do not induce a structural change of PP. Tensile measurements showed that the Young's modulus and tensile yield strength increase with the increasing filler content. Izod impact and essential work of fracture test results demonstrated that CNFs are beneficial to improve the impact strength and specific essential work of fracture of PP/SEBS‐g‐MA blends. Therefore, tough PP‐nanocomposites can be achieved by melt‐blending low fractions of CNFs and appropriate elastomer contents. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Morphology and mechanical properties of polypropylene/high‐impact polystyrene blends from postconsumer plastic waste

The compatibilizing effect of the triblock copolymer poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) on the morphological and mechanical properties of virgin and recycled polypropylene (PP)/high‐impact polystyrene (HIPS) blends was studied, with the properties optimized for rigid composite films. The components of the blend were obtained from municipal plastic waste, PP being acquired from mineral water bottles (PP_b) and HIPS from disposable cups. These materials were preground, washed only with water, dried with hot air, and ground again (PP_b) or agglutinated (HIPS). Blends with three different weight ratios of PP_b and HIPS (6:1, 6:2, and 6:3) were prepared, and three different concentrations of SEBS (5, 6, and 7 wt %) were used for investigations of its compatibilizing effect. Scanning electron microscopy showed that SEBS reduced the diameter of dispersed HIPS particles in the globular and fibril shapes and improved the adhesion between the disperse phase and the matrix. However, SEBS interactions with PP_b and HIPS influenced the mechanical properties of the compatibilized PP_b/HIPS/SEBS blends. An adequate composition of PP/HIPS, for both virgin and recycled blends, for applications in composite films with characteristics similar to those of synthetic paper was obtained with a minimal amount of SEBS and a maximal HIPS/PP ratio in the range of concentrations studied. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2861–2867, 2003     

Investigation on the morphological and mechanical properties of (polyamide 6)/(poly[styrene‐co‐acrylonitrile])/(poly[styrene‐b‐{ethylene‐co‐butylene}‐b‐styrene]) ternary blends

In this work, ternary polymer blends based on (polyamide 6)/(poly[styrene‐co‐acrylonitrile])/(poly[styrene‐b‐{ethylene‐co‐butylene}‐b‐styrene]) (SEBS) triblock copolymer and a varying concentration of the reactive (maleic anhydride)‐grafted SEBS were prepared by using a melt‐blending process. The effects of the material parameters (composition of ternary blends and SEBS/[{maleic anhydride}‐grafted SEBS] concentration ratio) and blending sequence on the morphological and mechanical properties of ternary blends were studied. Taguchi experimental design methodology was employed to design the experiments and select the material and processing parameters for the optimized mechanical properties. Tensile properties (Young's modulus and yield stress) and impact strength were considered as the response variables. It was demonstrated that there is a meaningful relationship between the composition of blends, processing parameters, observed phase structure, and obtained mechanical properties. The mechanical tests showed that the highest impact strength was achieved as the dispersion of the rubbery phase achieved an optimum size of about 1 μm. J. VINYL ADDIT. TECHNOL., 23:329–337, 2017. © 2015 Society of Plastics Engineers     

Process–structure–property relationship in ternary short‐glass‐fiber/elastomer/polypropylene composites

Short‐glass‐fiber (SGF)‐reinforced polypropylene (PP) composites toughened with a styrene/ethylene butylene/styrene (SEBS) triblock copolymer were injection molded after extrusion. Furthermore, a maleic anhydride (MA)‐grafted SEBS copolymer (SEBS‐g‐MA) was used as an impact modifier and compatibilizer. The effects of the processing conditions and compatibilizer on the microstructure and tensile and impact performance of the hybrid composites were investigated. In the route 1 fabrication process, SGF, PP, and SEBS were blended in an extruder twice, and this was followed by injection molding. In route 2, or the sequential blending process, the elastomer and PP were mixed thoroughly before the addition of SGF. In other words, either PP and SEBS or PP and SEBS‐g‐MA pellets were premixed in an extruder. The produced pellets were then blended with SGF in the extruder, and this was followed by injection molding. The SGF/SEBS‐g‐MA/PP hybrid fabricated by the route 2 process exhibited the highest modulus, yield stress, tensile stress at break, Izod impact energy, and Charpy drop weight impact strength among the composites investigated. This was due to the formation of a homogeneous SEBS elastomeric interlayer at the SGF and matrix interface of the SGF/SEBS‐g‐MA/PP hybrid. This SEBS rubbery layer enhanced the interfacial bonding between SGF and the matrix of the SGF/SEBS‐g‐MA/PP hybrid. The correlations between the processing, microstructure, and properties of the hybrids were investigated. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1384–1392, 2003