Influence of fiber modification on interfacial adhesion and mechanical properties of pineapple leaf fiber‐epoxy composites

Three kinds of surface treatment, that is, the alkalization (5% w/v NaOH aqueous solution), the deposition of diglycidyl ether of bisphenol A (DGEBA) from toluene solution (1% w/v DGEBA), and the alkalization combined with the deposition of DGEBA (5% w/v NaOH/1% w/v DGEBA) were applied to modify interfacial bonding and to enhance mechanical properties of pineapple leaf fiber (PALF) reinforced epoxy composites. The fiber strength and strain were measured by single fiber test and the fiber strength variation was assessed using Weibull modulus. Furthermore, a fragmentation test was used to quantify the interfacial adhesion of PALF‐epoxy composite. It was verified that the interfacial shear strength of modified PALFs was substantially higher than that of untreated PALF by almost 2–2.7 times because of the greater interaction between the PALFs and epoxy resin matrix. The strongest interfacial adhesion was obtained from the fibers that had been received the alkalization combined with DGEBA deposition. Moreover, the flexural and impact properties of unidirectional PALF‐epoxy composites were greatly enhanced when reinforced with the modified PALFs due to an improvement in interfacial adhesion, particularly in the synergetic use of 5% NaOH and 5% NaOH/1% DGEBA. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Pineapple leaf fiber reinforced thermoplastic composites: Effects of fiber length and fiber content on their characteristics

Pineapple leaf fiber (PALF) was used as a reinforcement in polyolefins. Polypropylene (PP) and low‐density polyethylene (LDPE) composites with different fiber lengths (long and short fibers) and fiber contents (0–25%) were prepared and characterized. The results showed that the tensile strength of the composites increased when the PALF contents were increased. It was observed that the composites containing long fiber PALF were stronger than the short fiber composites as determined by greater tensile strength. An SEM study on the tensile fractured surface confirmed the homogeneous dispersion of the long fibers in the polymer matrixes better than dispersion of the short fibers. The unidirectional arrangement of the long fibers provided good interfacial bonding between the PALF and polymer which was a crucial factor in achieving high strength composites. Reduction in crystallinity of the composites, as evident from XRD and DSC studies suggested that the reinforcing effect of PALF played an important role in enhancing their mechanical strength. From the rule of mixtures, the stress efficiency factors of the composite strength could be calculated. The stress efficiency factors of LDPE were greater than those of PP. This would possibly explain why the high modulus fiber (PALF) had better load transfers to the ductile matrix of LDPE than the brittle matrix of PP. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of Simple Abrasive Combing and Pretreatments on the Properties of Pineapple Leaf Fibers (Palf) and Palf-Vinyl Ester Composite Adhesion

Despite being mechanically and environmentally sound, pineapple leaf fibers (PALF) are of little use in Malaysia and the least studied for composite applications. In this study effects of abrasive combing and simple pretreatments on PALF and their adhesion to vinyl ester were investigated. In pineapple leaves, PALF are present in top lamina as large vascular bundles and bottom lamina as fine strands. Tensile strength and modulus of fine PALF strands are 155% and 134% higher than those of vascular bundles respectively. Abrasive combing reduced PALF diameters by 50.3% resulting in finer bundles with 48.6% higher modulus and 51.5% greater strength without much negative effects on fiber integrity. Water-soak did not change PALF tensile properties significantly, while dilute sodium hypochlorite (NaOCl) solution improved PALF modulus and strength by as much as 123% and 35% respectively while reducing elongation at break by 47%. Dilute solution of NaOCl changed PALF structurally through higher crystallinity and closer packing resulting in increased tensile strength and modulus. PALF thermal stability was also enhanced. PALF-vinyl ester adhesion improved due to bleach pretreatment indicated by significantly reduced fiber pull-out length of broken PALF-vinyl ester composites. Morphological study using scanning electron microscope was used to confirm the findings. This study indicated that abrasive combing and simple pretreatment of dilute sodium hypochlorite are potential techniques to produce cost-effective PALF for reinforcing plastics.     

Effect of chemical treatments of wood fibers on the physical strength of polypropylene based composites

Wood plastic composites attract great attention in various applications. Chemical modification of the wood fiber with NaOH and various coupling agents was performed for wood fiber composites. Wood fibers treated with NaOH, APTES, TEVS, and BC coupling agents were compounded with PP matrix for measuring physical properties. All those chemical treatments increased physical properties much compared to the untreated case because of the elimination of impurities by NaOH treatment and because of the introduction of compatible molecular structure onto the wood fiber surfaces. Especially, the TEVS case showed the best tensile strength, and it could be attributed to the chain structure having double bond of the molecules for high compatibility with PP matrix. The SEM morphology also demonstrated increased adhesion between wood fibers and PP matrix with chemical treatments. The adhesion between wood fiber and PP matrix would be a key parameter in achieving high physical properties of the composite materials.     

Polyester composites of short pineapple fiber and glass fiber: Tensile and impact properties

The tensile and impact performance of intimately mixed (IM) hybrid composites based on glass fiber (GF) and pineapple leaf fiber (PALF) was investigated. The composite was fabricated at constant volume fraction of fiber 0.3 V_f (fiber 0.3 and matrix 0.7). Keeping the volume fraction of matrix a constant (0.7 V_f), we have varied the PALF/GF ratio from 0 to 1. Incorporation of 0.1 volume fraction of GF increases the tensile strength of the hybrid composite by about 28%. The tensile strength showed a further increase when the volume fraction is changed to 0.7 and 0.9 V_f of GF. Intimately mixed hybrid composites exhibited higher impact strength than the individual fiber composites; the composite of PALF/GF ratio 70:30 showed maximum impact strength of 1203 J/m. A positive hybrid effect is observed for impact properties. Scanning electron micrographs of the fractured surfaces were examined to understand the fiber‐matrix adhesion. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Permeability and mechanical property correlation of bio based epoxy reinforced with unidirectional sisal fiber mat through vacuum infusion molding technique

The present investigation is focused to study the permeability of natural fiber during vacuum infusion (VI) process and the effect of the surface treatments of natural fiber, fiber loading direction, resin flow direction and process parameter on the tensile properties of developed composites (sisal/bio based epoxy). The bio based resin exhibits good flow characteristics in NaOH and isocyanate treated fibers which may be attributed to change in polarity. The surface treatments appear to provide an appreciable enhancement in tensile strength through enhanced bonding between fiber and matrix. The longitudinal tensile strength has been found to be higher than that of the transverse direction and the flow along the fiber provides maximum tensile strength. It has also been demonstrated that VI process provides improved mechanical properties as compared to hand‐layup process. Morphological studies of fractured developed composites were performed by scanning electron microscopy (SEM) to understand the de‐bonding of fiber/matrix adhesion. POLYM. COMPOS., 38:2192–2200, 2017. © 2015 Society of Plastics Engineers     

Green Composites from Natural Rubber and Oil Palm Fiber: Physical and Mechanical Properties

Natural rubber (NR) composites were prepared by incorporating short oil palm fibers of different lengths (viz., 2, 6, 10, and 14 mm) into natural rubber matrix in a mixing mill according to a base formulation. The curing characteristics of the mixes were studied and the samples were vulcanized at 150°C. The vulcanization parameters, processability characteristics, and tensile properties of these composites were analyzed. The effects of fiber length, orientation, loading, and fiber-matrix interaction on the mechanical properties of the green composites were studied. The reinforcement property of the alkali-treated fiber was compared with that of the untreated one. The extent of fiber orientation was studied from green strength measurements. From anisotropic swelling studies, the extent of fiber alignment and the strength of fiber–rubber interface adhesion were analyzed. Scanning electron microscopic (SEM) studies were carried out to analyze the fiber surface morphology, fiber pullout, and fiber–rubber interface.     

Mechanical properties of pineapple leaf fiber-reinforced polyester composites

Pineapple leaf fiber (PALF) which is rich in cellulose, relatively inexpensive, and abundantly available has the potential for polymer reinforcement. The present study investigated the tensile, flexural, and impact behavior of PALF-reinforced polyester composites as a function of fiber loading, fiber length, and fiber surface modification. The tensile strength and Young's modulus of the composites were found to increase with fiber content in accordance with the rule of mixtures. The elongation at break of the composites exhibits an increase by the introduction of fiber. The mechanical properties are optimum at a fiber length of 30 mm. The flexural stiffness and flexural strength of the composites with a 30% fiber weight fraction are 2.76 GPa and 80.2 MPa, respectively. The specific flexural stiffness of the composite is about 2.3 times greater than that of neat polyester resin. The work of fracture (impact strength) of the composite with 30% fiber content was found to be 24 kJ m⁻². Significant improvement in the tensile strength was observed for composites with silane A172-treated fibers. Scanning electron microscopic studies were carried out to understand the fiber-matrix adhesion, fiber breakage, and failure topography. The PALF polyester composites possess superior mechanical properties compared to other cellulose-based natural fiber composites. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 1739–1748, 1997     

Mechanical properties of surface‐modified ultra‐high molecular weight polyethylene fiber reinforced natural rubber composites

The mechanical properties of ultra‐high molecular weight polyethylene (UHMWPE) fibers reinforced natural rubber (NR) composites were determined, and the effects of fiber surface treatment and fiber mass fraction on the mechanical properties of the composites were investigated. Chromic acid was used to modify the UHMWPE fibers, and the results showed that the surface roughness and the oxygen‐containing groups on the surface of the fibers could be effectively increased. The NR matrix composites were prepared with as‐received and chromic acid treated UHMWPE fibers added 0–6 wt%. The treated UHMWPE fibers increased the elongation at break, tear strength, and hardness of the NR composites, especially the tensile stress at a given elongation, but reduced the tensile strength. The elongation at break increased markedly with increasing fiber mass fraction, attained maximum values at 3.0 wt%, and then decreased. The tear strength and hardness exhibited continuous increase with increasing the fiber content. Several microfibrillations between the fiber and NR matrix were observed from SEM images of the fractured surfaces of the treated UHMWPE fibers/NR composites, which meant that the interfacial adhesion strength was improved. POLYM. COMPOS., 38:1215–1220, 2017. © 2015 Society of Plastics Engineers     

Effect of Poly(methyl Methacrylate) Modified Water Hyacinth Fiber on Properties of Low Density Polyethylene/Natural Rubber/Water Hyacinth Fiber Composites

The effect of poly(methyl methacrylate) modified water hyacinth fiber on properties of low density polyethylene (LDPE)/natural rubber (NR)/water hyacinth fiber (WHF) composites were investigated. The composites were prepared with Z-blade mixer at 180°C and rotor speed of 50 rpm. The poly(methyl methacrylate) modified water hyacinth fibers in LDPE/NR composites (LDPE/NR/WHF-_PMMA) gave a greater value of tensile strength, Young's modulus, glass transition temperature (Tg), melting temperature (Tm), and % crystallinity compared to unmodified water hyacinth fibers in LDPE/NR composites (LDPE/NR/WHF). FTIR analysis shows the presence of ester carbonyl group and C-O ester group in poly (methyl methacrylate) modified water hyacinth fiber. The SEM micrograph also shows a better interfacial adhesion between the fibers and LDPE/NR matrixes for LDPE/NR/WHF-_PMMA composites than LDPE/NR/WHF composites. LDPE/NR/WHF-_PMMA composites had a lower value of interparticle spacing compared to LDPE/NR/WHF composites thatenhanced the interparticle interaction between fiber and LDPE/NR matrixes.     

Influence of organically modified nanoclay on the performance of pineapple leaf fiber‐reinforced polypropylene nanocomposites

Polypropylene/Pine apple leaf fiber (PP/PALF)‐reinforced nanocomposites were fabricated using melt blending technique in a twin‐screw extruder (Haake Rheocord 9000). Variation in mechanical properties, crystallization behavior, water absorption, and thermal stability with the addition of nanoclay in PP/PALF composites were investigated. It was observed that the tensile, flexural, and impact properties of PP increase with the increase in fiber loading from 10 to 30 wt %. Composites prepared using 30 wt % PALF and 5 wt % MA‐g‐PP exhibited optimum mechanical performance with an increase in tensile strength to 31%, flexural strength to 45% when compared with virgin PP. Addition of nanoclay results in a further increase in tensile and flexural strength of PP/PALF composites to 20 and 24.3%, which shows intercalated morphology. However, addition of nanoclay does not show any substantial increase in impact strength when compared with PP/PALF composites. Dynamic mechanical analysis tests revealed an increase in storage modulus (E′) and damping factor (tan δ), confirming a strong influence between the fiber/nanoclay and MA‐g‐PP. Differential scanning calorimetry, thermogravimetric analysis thermograms also showed improved thermal properties when compared with the virgin matrix. TEM micrographs also showed few layers of agglomerated clay galleries along with mixed nanomorphology in the nanocomposites. Wide angle X‐ray diffraction studies indicated an increase in d‐spacing from 22.4 Å in Cloisite 20A to 40.1 Å in PP/PALF nanocomposite because of improved intercalated morphology. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Polypropylene composites reinforced with untreated and chemically treated coir: Effect of the presence of compatibilizer

The effect of coir surface modification on the compatibility of polypropylene (PP)/coir fiber (CF) composites, in the presence and absence of compatibilizer (maleic anhydride grafted polypropylene, PP‐g‐MA) was assessed. Chemical pulping of the fibers was performed with 2, 4, 8, and 12% NaOH solutions for a period of 2 h at (100 ± 4)°C. Pressed composite samples were subjected to tensile testing, scanning electron (SEM) and atomic force microscopy (AFM). Lignin and holocellulose concentrations of untreated and treated coir were determined. Pulping resulted in increased tensile strength of the composites containing coir treated with up to 2% NaOH, due to increased fiber roughness as evidenced by AFM. This property decreased when higher NaOH concentrations were used, likely due to increased deterioration of coir. The presence of compatibilizer in the PP composites containing treated coir altered adhesion due to chemical changes of the fiber surface. At high NaOH concentrations increased delignification and therefore increased exposure of hydroxyls favors reaction between the fiber hydroxyls and the carboxyl acids of the hydrolyzed maleic anhydride, present in the composites. POLYM. ENG. SCI., 55:2050–2057, 2015. © 2014 Society of Plastics Engineers     

Composites based on jute fibers and phenolic matrices: Properties of fibers and composites

Composites based on phenolic matrices and both untreated and alkali and ionized air–treated jute fibers were prepared. Different fiber lengths and fiber content were used to reinforce the phenolic matrices. The jute fibers were characterized with respect to lignin, holocellulose, ash, and humidity contents and also to the crystallinity index. The mechanical properties of fibers were investigated by means of tensile analysis and the morphology by SEM. The untreated and treated jute fiber–reinforced composites were characterized as to water absorption. The mechanical property and morphological aspects of the composites were evaluated by impact strength and photomicrographs obtained from SEM. Among the jute fiber treatments considered in the present work, the treatment with a solution of 5% NaOH presented the best results because: (1) the fiber presented a higher tensile strength, and a larger percentage of elongation at break; (2) the composite reinforced with this fiber presented the highest impact strength results when this was the unique treatment (20% of fiber), as well as when it was combined with ionized air (30% of fiber); and (3) the composite that presented the lowest water uptake was that reinforced with this fiber. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1077–1085, 2004     

Effect of Chemical Surface Modifications on the Properties of Alfa Fiber-Polyester Composites

Composite materials based on Alfa fibers and unsaturated polyester resins were manufactured by the hand layup technique. Mechanical properties of composites prepared form Alfa fibers collected from the region of Boussaada (Algeria), treated by various concentrations of NaOH solutions (1, 3, 6, 9, and 12%) during 24 h were found to be better than those of the untreated ones. The 6% NaOH-treated fibers composite showed maximum improvement in tensile strengths about 63% and the 9% NaOH treated fibers composite showed maximum improvement in flexural strength about 52%, respectively. The tensile modulus improved by 50.48%. The flexural modulus was also improved by 44.06% compared to the untreated Alfa fiber composite. FTIR characterization of Alfa fibers showed that the number of hydroxyl groups (OH) decreased and the crystallinity index increase by 16.60% after alkaline treatment. SEM observations on fibers' surfaces showed that the alkaline treatment improved the interface adhesion of fiber–matrix.     

Ageing studies of pineapple leaf fiber–reinforced polyester composites

This experimental study evaluated the water absorption characteristics of pineapple leaf fiber (PALF)–polyester composites of different fiber content. The degree of water absorption was found to increase with fiber loading. The mechanism of diffusion was analyzed and the effect of fiber loading on the sorption kinetics was studied. The diffusion coefficient was calculated and found to increase with fiber content. Studies were also made to correlate water absorption with the cross‐sectional areas of the specimens. The effects of ageing on the tensile properties and dimensional stability of PALF polyester composites were studied under two different ageing conditions. Ageing studies showed a decrease in tensile strength of the composites. The composite specimens subjected to thermal ageing showed only a slight deterioration in strength. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 503–510, 2004     

Mechanical and morphological properties of carbon fiber reinforced–modified epoxy composites

Epoxy, prepared through aminomethyl 3,5,5‐trimethylcyclohexylamine hardening of diglycidylether of bisphenol‐A (DGEBA) prepolymer, toughened with polycarbonate (PC) in different proportions, and reinforced with carbon fiber, was investigated by differential scanning calorimetry, tensile and interlaminar shear strength testing, and scanning electron microscopy (SEM). A single glass transition temperature was found in all compositions of the epoxy/PC blend system. The tensile properties of the blend were found to be better than that of the pure epoxy matrix. They increased with PC content up to 10%, beyond which they decreased. The influence of carbon fiber orientation on the mechanical properties of the composites was studied, where the fiber content was kept constant at 68 wt %. Composites with 45° fiber orientation were found to have very weak mechanical properties, and the mechanical properties of the blend matrix composites were found to be better than those of the pure epoxy matrix composites. The fracture and surface morphologies of the composite samples were characterized by SEM. Good bonding was observed between the fiber and matrix for the blend matrix composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3529–3536, 2006     

Studies of the Physico-Mechanical,Interfacial, and Degradation Properties of Jute Fabrics/Melamine Composites

Jute fabrics/melamine composites (20% fiber) were prepared by compression molding. Mechanical properties of the composites were evaluated. Mechanical properties of starch-treated jute/melamine composites, including tensile strength (31%), bending strength (29%), tensile modulus (23%), bending modulus (25%), impact strength (113%), and hardness (4%), inproved significantly over the untreated composite. Fracture surfaces of untreated and treated composites were studied by scanning electron microscopy (SEM) and supported poorer fiber matrix adhesion for the untreated composite than that of the treated composite. Water uptake and soil degradation tests of untreated and treated composites were also performed.     

Mechanical Properties of Benzoylated Oil Palm Empty Fruit Bunch Short Fiber Reinforced Poly(vinyl chloride) Composites

The influence of untreated and benzoylated oil palm empty fruit bunch (OPEFB) short fiber loading on the mechanical properties of the poly(vinyl chloride) (PVC) composite was studied. Benzoylated OPEFB was produced by mixing OPEFB with NaOH solution and agitating vigorously with benzoyl chloride. The PVC resin, various additives, and OPEFB were first dry blended using a laboratory mixer before being milled into sheets on a two-roll mill at 165°C and then hot pressed into composite samples at 180°C. The tensile and impact strength of untreated and benzoylated OPEFB composites decreased whereas the tensile modulus increased with increasing fiber loading from 0 to 40 phr. However, the benzoylated OPEFB was able to improve the tensile properties and impact strength of composites when compared to the untreated fiber. The enhancement of mechanical properties showed that the treatment improved the OPEFB fiber-PVC matrix interfacial adhesion. The improvement of adhesion was clarified by SEM micrographs, the increase of water resistance, and the reduction of glass transition temperature of the composites.     

Mechanical,thermal, and morphological properties of maleic anhydride‐g‐polypropylene compatibilized and chemically modified banana‐fiber‐reinforced polypropylene composites

Composites were prepared with chemically modified banana fibers in polypropylene (PP). The effects of 40‐mm fiber loading and resin modification on the physical, mechanical, thermal, and morphological properties of the composites were evaluated with scanning electron microscopy (SEM), thermogravimetric analysis (TGA), Infrared (IR) spectroscopy, and so on. Maleic anhydride grafted polypropylene (MA‐g‐PP) compatibilizer was used to improve the fiber‐matrix adhesion. SEM studies carried out on fractured specimens indicated poor dispersion in the unmodified fiber composites and improved adhesion and uniform dispersion in the treated composites. A fiber loading of 15 vol % in the treated composites was optimum, with maximum mechanical properties and thermal stability evident. The composite with 5% MA‐g‐PP concentration at a 15% fiber volume showed an 80% increase in impact strength, a 48% increase in flexural strength, a 125% increase in flexural modulus, a 33% increase in tensile strength, and an 82% increase in tensile modulus, whereas the heat deflection temperature increased by 18°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation of Rayon Fiber-Reinforced Polypropylene Composites by Extrusion Techniques

Hybrid composites from rayon fibers (～2–5 cm size) and polypropylene (PP) were fabricated by using an extruder. Fibre content of the composite was varied from 5–30% by weight and physico-mechanical properties of the composites were measured. Surface morphology as observed by SEM showed good interface adhesion between rayon and PP matrix. Furthermore inclusion of rayon (up to 15% fiber inclusion) in the composite increased tensile, bending and hardness properties. As the fiber content in the composite increased more than 15%, physico-mechanical properties decreased due to the decrease of fiber matrix adhesion. The change of tensile properties due to environmental aging was carried out by keeping the composite under soil for 1 month and tensile properties were measured periodically. The aging result suggests that composites retained about 75% of its original tensile and bending strength even after 1 month soil burial. The modified fibers were also used for the study. As such the fibers were treated with vinyl-trimethyoxysilane and methanol solution and irradiated under UV before being used with PP in extruder. The results showed retardation of the physico-mechanical properties for composites obtained from irradiated rayon fibers than the composites fabricated from non irradiated rayon fibers.