Influence of fly ash cenospheres on performance of coir fiber‐reinforced recycled high‐density polyethylene biocomposites

Recycled high‐density polyethylene (RHDPE)/coir fiber (CF)‐reinforced biocomposites were fabricated using melt blending technique in a twin‐screw extruder and the test specimens were prepared in an automatic injection molding machine. Variation in mechanical properties, crystallization behavior, water absorption, and thermal stability with the addition of fly ash cenospheres (FACS) in RHDPE/CF composites were investigated. It was observed that the tensile modulus, flexural strength, flexural modulus, and hardness properties of RHDPE increase with an increase in fiber loading from 10 to 30 wt %. Composites prepared using 30 wt % CF and 1 wt % MA‐g‐HDPE exhibited optimum mechanical performance with an increase in tensile modulus to 217%, flexural strength to 30%, flexural modulus to 97%, and hardness to 27% when compared with the RHDPE matrix. Addition of FACS results in a significant increase in the flexural modulus and hardness of the RHDPE/CF composites. Dynamic mechanical analysis tests of the RHDPE/CF/FACS biocomposites in presence of MA‐g‐HDPE revealed an increase in storage (E′) and loss (E″) modulus with reduction in damping factor (tan δ), confirming a strong influence between the fiber/FACS and MA‐g‐HDPE in the RHDPE matrix. Differential scanning calorimetry, thermogravimetric analysis thermograms also showed improved thermal properties in the composites when compared with RHDPE matrix. The main motivation of this study was to prepare a value added and low‐cost composite material with optimum properties from consumer and industrial wastes as matrix and filler. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42237.     

Structure and properties of UHMWPE fiber/carbon fiber hybrid composites

Ultrahigh molecular weight polyethylene (UHMWPE) fiber/carbon fiber hybrid composites were prepared by inner‐laminar and interlaminar hybrid way. The mechanical properties, dynamic mechanical analysis (DMA), and morphologies of the composites were investigated and compared with each other. The results show that the hybrid way was the major factor to affect mechanical and thermal properties of hybrid composites. The resultant properties of inner‐laminar hybrid composite were better than that of interlaminar hybrid composite. The bending strength, compressive strength, and interlaminar shear strength of hybrid composites increased with an increase in carbon fiber content. The impact strength of inner‐laminar hybrid composite was the largest (423.3 kJ/m²) for the UHMWPE fiber content at 43 wt % to carbon fiber. The results show that the storage modulus (E′), dissipation factor (tan δ), and loss modulus (E″) of the inner‐laminar hybrid composite shift toward high temperature remarkably. The results also indicate that the high‐performance composite with high strength and heat resistance may be prepared by fibers' hybrid. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1880–1884, 2006     

Effects of PBO fiber and clay on the mechanical,morphological, and dynamic mechanical properties of NR/HDPE blends

Poly(p‐phenylene‐2,6‐benzobisoksazole) (PBO) and natural rubber (NR)/high density polyethylene (HDPE) composites were melt‐blended in a Haake internal mixer. The tensile strength, tensile modulus, and impact strength increased with fiber loading and optimized at 20%. Incorporation of clay into the NR/HDPE/PBO composites resulted in an improvement of tensile strength for NR/HDPE/PBO composites compared to the systems without clay. However, addition of clay was only effective at low contents (5–7.5%). Additional improvement of tensile strength, tensile modulus, and impact strength of the hybrid composite was observed on addition of liquid natural rubber (LNR). Scanning electron micrographs of the samples had indicated that the presence of clay decreased the domain size of the dispersed phase. Results on dynamic response showed that incorporation of clay and LNR into the composites had increased the storage modulus and reduced the tan δ. The shift of glass transition temperature (T_g) to higher values for composites also indicated good interaction between the fiber and the matrix. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers.     

Dynamic mechanical properties of sisal fiber reinforced polyester composites fabricated by resin transfer molding

The dynamic mechanical properties of sisal fiber reinforced polyester composites fabricated by resin transfer molding (RTM) were investigated as a function of fiber content, frequency, and temperature. Investigation proved that at all temperature range the storage modulus (E′) value is maximum for the composites having fiber loading of 40 vol%. The loss modulus (E″) and damping peaks (tan δ) were lowered with increasing fiber content. The height of the damping peaks depends upon the fiber content and the fiber/matrix adhesion. The extent of the reinforcement was estimated from the experimental storage modulus, and it has been found that the effect of reinforcement is maximum at 40 vol% fiber content. As the fiber content increases the T_g from tan δ curve showed a positive shift. The loss modulus, storage modulus, and damping peaks were evaluated as a function of frequency. The activation energy for the glass transition increases upon the fiber content. Cole–Cole analysis was made to understand the phase behavior of the fiber reinforced composites. Finally, attempts were made to correlate the experimental dynamic properties with theoretical predictions. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Effects of fiber composition and graft‐copoly(ethylene/maleic anhydride) on thermoplastic natural rubber composites reinforced by aramid fiber

Thermoplastic natural rubber (TPNR) composites of natural rubber and high‐density polyethylene at a ratio of 70/30 were prepared by melt blending with aramid fibers using an internal mixer. The fiber loadings were varied from 0 to 30% for systems with and without graft‐copoly(ethylene/maleic anhydride) (PE‐g‐MA) as a compatibilizer to study the variation of mechanical and dynamic mechanical properties. The tensile strength, modulus, hardness, and storage modulus improved with fiber loadings for both systems. The interaction between the matrix and fiber had also improved with the addition of PE‐g‐MA. Nevertheless, different behavior was observed in tan δ peak. The tan δ peak decreased with the increment of Twaron composition in the system with PE‐g‐MA and increased in the system without PE‐g‐MA. The results showed the importance of PE‐g‐MA in the system in improving the mechanical properties of Twaron–TPNR composite. POLYM. COMPOS., 27:395–401, 2006. © 2006 Society of Plastics Engineers     

Dynamic mechanical properties of oil palm microfibril‐reinforced natural rubber composites

The dynamic mechanical properties of macro and microfibers of oil palm‐reinforced natural rubber (NR) composites were investigated as a function of fiber content, temperature, treatment, and frequency. By the incorporation of macrofiber to NR, the storage modulus (E') value increases while the damping factor (tan δ) shifts toward higher temperature region. As the fiber content increases the damping nature of the composite decreases because of the increased stiffness imparted by the natural fibers. By using the steam explosion method, the microfibrils were separated from the oil palm fibers. These fibers were subjected to treatments such as mercerization, benzoylation, and silane treatment. Resorcinol‐hexamethylenetetramine‐hydrated silica was also used as bonding agent to increase the fiber/matrix adhesion. The storage modulus value of untreated and treated microfibril‐reinforced composites was higher than that of macrofiber‐reinforced composites. The T_g value obtained for this microfibril‐reinforced composites were slightly higher than that of macrofiber‐reinforced composites. The activation energy for the relaxation processes in different composites was also calculated. The morphological studies using scanning electron microscopy of tensile fracture surfaces of treated and untreated composites indicated better fiber/matrix adhesion in the case of treated microfibril‐reinforced composites. Finally, attempts were made to correlate the experimental dynamic properties with the theoretical predictions. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Influence of interfacial adhesion on the structural and mechanical behavior of PP‐banana/glass hybrid composites

Hybrid composites of polypropylene (PP), reinforced with short banana and glass fibers were fabricated using Haake torque rheocord followed by compression molding with and without the presence maleic anhydride grafted polypropylene (MAPP) as a coupling agent. Incorporation of both fibers into PP matrix resulted in increase of tensile strength, flexural strength, and impact strength upto 30 wt% with an optimum strength observed at 2 wt% MAPP treated 15 wt% banana and 15 wt% glass fiber. The rate of water absorption for the hybrid composites was decreased due to the presence of glass fiber and coupling agent. The effect of fiber loading in presence of coupling agent on the dynamic mechanical properties has been analyzed to investigate the interfacial properties. An increase in storage modulus (E′) of the treated‐composite indicates higher stiffness. The loss tangent (tan δ) spectra confirms a strong influence of fiber loading and coupling agent concentration on the α and β relaxation process of PP. The nature of fiber matrix adhesion was examined through scanning electron microscopy (SEM) of the tensile fractured specimen. Thermal measurements were carried out through differential scanning calorimetry (DSC) and the thermogravimetric analysis (TGA), indicated an increase in the crystallization temperature and thermal stability of PP with the incorporation of MAPP‐treated banana and glass fiber. POLYM. COMPOS., 31:1247–1257, 2010. © 2009 Society of Plastics Engineers     

Effect of alkali treatment on properties of unidirectional isora fibre reinforced epoxy composites

Abstract

Unidirectional isora fibre reinforced epoxy composites were prepared by compression moulding. Isora is a natural bast fibre separated from Helicteres isora plant by retting process. The effect of alkali treatment on the properties of the fibre was studied by scanning electron microscopy (SEM), IR, thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Mechanical properties such as tensile strength, Young's modulus, flexural strength, flexural modulus and impact strength of the composites containing untreated and alkali treated fibres have been studied as a function of fibre loading. The optimum fibre loading for tensile properties of the untreated fibre composite was found to be 49% by volume and for flexural properties the loading was optimised at ～45%. Impact strength of the composite increased with increase in fibre loading and remained constant at a fibre loading of 54·5%. Alkali treated fibre composite showed improved thermal and mechanical properties compared to untreated fibre composite. From dynamic mechanical analysis (DMA) studies it was observed that the alkali treated fibre composites have higher E' and low tan δ maximum values compared to untreated fibre composites. From swelling studies in methyl ethyl ketone it was observed that the mole percentage of uptake of the solvent by the treated fibre composites is less than that by the untreated fibre composites. From these results it can be concluded that in composites containing alkalised fibres there is enhanced interfacial adhesion between the fibre and the matrix leading to better properties, compared to untreated fibre composites.     

Mechanical properties and dynamic mechanical analysis of thermoplastic‐natural‐rubber‐reinforced short carbon fiber and kenaf fiber hybrid composites

The hybridization of thermoplastic natural rubber based on carbon fiber (CF) and kenaf fiber (KF) was investigated for its mechanical and thermal properties. Hybrid composites were fabricated with a melt‐blending method in an internal mixer. Samples with overall fiber contents of 5, 10, 15, and 20 vol % were subjected to flexural testing, and samples with up to 30% fiber content were subjected to impact testing. For flexural testing, generally, the strength and modulus increased up to 15 vol % and then declined. However, for impact testing, higher fiber contents resulted in an increment in strength in both treated and untreated composites. Thermal analysis was carried out by means of dynamic mechanical analysis on composites with 15 vol % fiber content with fractions of CF to KF of 100/0, 70/30, 50/50, 30/70, and 0/100. Generally, the storage modulus, loss modulus, and tan δ for the untreated hybrid composite were more consistent and better than those of the treated hybrid composites. The glass‐transition temperature of the treated hybrid composite was slightly lower than that of the untreated composite, which indicated poor damping properties. A scanning electron micrograph of the fracture surface of the treated hybrid composite gave insight into the damping characteristics. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Pultruded fiber reinforced thermoplastic poly(methyl methacrylate) composites. Part II: Mechanical and thermal properties

A novel process has been developed to manufacture poly(methyl methacrylate) (PMMA) pultruded parts. The mechanical and dynamic mechanical properties, environmental effects, postformability of pultruded composites and properties of various fiber (glass, carbon and Kevlar 49 aramid fiber) reinforced PMMA composites have been studied. Results show that the mechanical and thermal properties (i.e. tensile strength, flexural strength and modulus, impact strength and HDT) increase with fiber content. Kevlar fiber/PMMA composites possess the highest impact strength and HDT, while carbon fiber/PMMA composites show the highest tensile strength, tensile and flexural modulus, and glass fiber/PMMA composites show the highest flexural strength. Experimental tensile strengths of all composites except carbon fiber/PMMA composites follow the rule of mixtures. The deviation of carbon fiber/PMMA composite is due to the fiber breakage during processing. Pultruded glass fiber reinforced PMMA composites exhibit good weather resistance. They can be postformed by thermoforming, and mechanical properties can be improved by postforming. The dynamic shear storage modulus (G′) of pultruded glass fiber reinforced PMMA composites increased with decreasing pulling rate, and G′ was higher than that of pultruded Nylon 6 and polyester composites.     

Elaboration of performance of tea dust–polypropylene composites

In this research work, dynamic, mechanical, and thermophysical properties of untreated and 5, 7, and 10 wt % styrene treated tea dust (TD):polypropylene (PP) composites prepared by injection‐molding machine were elaborated. There were distinctive and significant improvement observed in mechanical properties (tensile strength, tensile modulus, and elongation at break), physical analysis (water swelling), dynamic mechanical properties (storage modulus, loss modulus, and tan δ), and thermal behavior and surface morphological properties of styrene treated TD:PP (40:60) composites as compared to that of untreated one. The tensile strength (from 7.00 to 9.95 MPa), tensile modulus (from 350 to 715 MPa), storage modulus (from 8500 to ～10,500 MPa), and loss modulus (from ～150 to ～200 MPa) increased on 10 wt % styrene treatment of TD over the untreated TD:PP (40:60) composites. The styrene treated TD:PP (40:60) composites behaved as more elastic than their pure counterpart. Styrene treated TD:PP (40:60) composites were more thermally more stable (85 °C difference) as compared to virgin PP. Overall, this research also indicates the use of TD waste. An improvement in dispersion of styrene treated TD particles in PP was also observed in the preparation of the PP composites due to good compatibility of styrene with PP. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44750.     

Studies on mechanical properties of polyethylene–organic fiber composites. I. Nut shell flour

Composites were made from polyethylene and an organic fiber (pecan shell and peanut hull flour) using a compression-molding technique. Studies of variations in molding temperature (145–180°C), fiber concentration (0–40% by weight), and fiber mesh size (100, 200, and 325) were correlated to the mechanical properties of the composites (tensile strength, elongation, fracture energy, modulus, and impact strength). In untreated nut shell composites, tensile strength decreased steadily as the fiber concentration increased. This was due to poor bonding between the untreated fiber and polymer. Polyisocyanate was used as a coupling agent and its effect on mechanical properties of the composites was studied. Significant improvement in tensile strength was achieved with an isocyanate coupling agent, but it had no effect on modulus of the composites. Both untreated and isocyanate-treated composites had lower impact strength values; further composite matrix modifications would be necessary to maintain or improve impact strength.     

Morphological and physicomechanical analysis of high‐density polyethylene filled with Salago fiber

The environmental issues associated with the mass discarding of waste plastics in the Philippines have significantly raised for the past decade. However, this country is a home to many natural fibers which necessitates the development of ecofriendly materials to diminish the environmental footprint of polymers. High‐density polyethylene (HDPE) was filled with floured untreated and 5 wt % alkaline‐treated Salago fiber via melt compounding. The physical and mechanical characteristics of both types of composites were measured and compared. The composite filled with 30 wt % untreated fiber became very brittle, showing tensile strength and impact resistance of 15.8 MPa and 4.9 kJ/m², respectively. Alkaline treatment improved the mechanical properties of untreated composites, but not above the value of virgin HDPE. Nevertheless, the flexural strength of treated composites exceeded that of the virgin HDPE. Untreated composites absorbed water twice as the treated ones. Finally, morphological and fractography inspection on tensile and flexural test specimens showed improvement made by treatment on the interfacial adhesion between fiber and thermoplastic, corroborating the results from mechanical properties test. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46479.     

Dynamical mechanical analysis of sisal/oil palm hybrid fiber‐reinforced natural rubber composites

Natural rubber was reinforced with sisal and oil palm fibers and was subjected to dynamic mechanical analysis to determine the dynamic properties as a function of temperature. The storage modulus E′ was found to increase with weight fraction of fiber. This is due to the increased stiffness imparted by the natural fibers. Loss modulus increased with loading while the damping property was found to decrease. The fibers were subjected to alkali treatment of different concentrations namely 0.5, 1, 2, and 4% and the dynamic properties were studied. In the case of composites containing chemically modified fibers, storage modulus and loss modulus were found to increase. Scanning electron micrographs of tensile fracture surfaces of treated and untreated composites demonstrated better fiber–matrix bonding in the case of the former. POLYM. COMPOS., 27: 671–680, 2006. © 2006 Society of Plastics Engineers     

Effect of fiber surface treatment on the properties of biocomposites from nonwoven industrial hemp fiber mats and unsaturated polyester resin

Biocomposites were made with nonwoven hemp mats and unsaturated polyester resin (UPE). The hemp fiber volume fraction was optimized by mechanical testing. The effect of four surface treatments of industrial hemp fibers on mechanical and thermal properties of biocomposites was studied. The treatments done were alkali treatment, silane treatment, UPE (matrix) treatment, and acrylonitrile treatment. Bending strength, modulus of elasticity, tensile strength, tensile modulus, impact strength, storage modulus, loss modulus, and tan δ were evaluated and compared for all composites. The mechanical as well as thermal properties of the biocomposites improved after surface treatments. The properties of the above biocomposites were also compared with E‐glass–mat composite. To achieve balance in properties, a hybrid composite of industrial hemp and glass fibers was made. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1055–1068, 2006     

Mechanical properties of teak wood flour‐reinforced HDPE composites

Mechanical properties such as tensile and impact strength behavior of teak wood flour (TWF)‐filled high‐density polyethylene (HDPE) composites were evaluated at 0–0.32 volume fraction (Φ_f) of TWF. Tensile modulus and strength initially increased up to Φ_f = 0.09, whereas a decrease is observed with further increase in the Φ_f. Elongation‐at‐break and Izod impact strength decreased significantly with increase in the Φ_f. The crystallinity of HDPE also decreased with increase in the TWF concentration. The initial increase in the tensile modulus and strength was attributed to the mechanical restraint, whereas decrease in the tensile properties at Φ_f > 0.09 was due to the predominant effect of decrease in the crystallinity of HDPE. The mechanical restraint decreased the elongation and Izod impact strength. In the presence of coupling agent, maleic anhydride‐grafted HDPE (HDPE‐g‐MAH), the tensile modulus and strength enhanced significantly because of enhanced interphase adhesion. However, the elongation and Izod impact strength decreased because of enhanced mechanical restraint on account of increased phase interactions. Scanning electron microscopy showed a degree of better dispersion of TWF particles because of enhanced phase adhesion in the presence of HDPE‐g‐MAH. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Anionic nylon 6/TiO2 composite materials: Effects of TiO2 filler on the thermal and mechanical behavior of the composites

The nylon 6‐based composite materials containing untreated and surface‐treated TiO₂ particles with 3‐aminopropyltriethoxysilane (APTEOS), as coupling agent were prepared by in situ anionic polymerization of ε‐caprolactam in the presence TiO₂ as a filler using the rotational molding technique. The thermal behavior and mechanical properties of the neat nylon 6 and its composites were investigated using various techniques such as differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), a tensile and flexural test and impact strength. Experimental results revealed that both untreated and surface‐modified TiO₂ had distinct influence on the melting temperature (T_m), crystallization temperature (T_c), and degree of crystallinity (α_DSC), thermal stability, storage modulus (E′), and loss factor (tan δ), and mechanical properties of nylon 6 matrix. Dynamical mechanical analysis indicated that addition of TiO₂ particles into nylon 6 matrix increased both the storage modulus and the glass transition temperature. The corresponding values of nylon 6 composites with modified filler were higher than that of nylon 6 composite with untreated TiO₂ particles. Tensile and flexural characteristics of the nylon 6 composites were found to increase while the elongation at break and impact strength with increase in TiO₂ concentration relative to neat nylon 6. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Influence of organically modified nanoclay on the performance of pineapple leaf fiber‐reinforced polypropylene nanocomposites

Polypropylene/Pine apple leaf fiber (PP/PALF)‐reinforced nanocomposites were fabricated using melt blending technique in a twin‐screw extruder (Haake Rheocord 9000). Variation in mechanical properties, crystallization behavior, water absorption, and thermal stability with the addition of nanoclay in PP/PALF composites were investigated. It was observed that the tensile, flexural, and impact properties of PP increase with the increase in fiber loading from 10 to 30 wt %. Composites prepared using 30 wt % PALF and 5 wt % MA‐g‐PP exhibited optimum mechanical performance with an increase in tensile strength to 31%, flexural strength to 45% when compared with virgin PP. Addition of nanoclay results in a further increase in tensile and flexural strength of PP/PALF composites to 20 and 24.3%, which shows intercalated morphology. However, addition of nanoclay does not show any substantial increase in impact strength when compared with PP/PALF composites. Dynamic mechanical analysis tests revealed an increase in storage modulus (E′) and damping factor (tan δ), confirming a strong influence between the fiber/nanoclay and MA‐g‐PP. Differential scanning calorimetry, thermogravimetric analysis thermograms also showed improved thermal properties when compared with the virgin matrix. TEM micrographs also showed few layers of agglomerated clay galleries along with mixed nanomorphology in the nanocomposites. Wide angle X‐ray diffraction studies indicated an increase in d‐spacing from 22.4 Å in Cloisite 20A to 40.1 Å in PP/PALF nanocomposite because of improved intercalated morphology. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of Coupling Agent Concentration,Fiber Content,and Size on Mechanical Properties of Wood/HDPE Composites

In this study, the influence of coupling agent concentration (0 and 3 wt%), wood fiber content (50, 60, 70, and 80 wt%), and size (40–60, 80–100, and 160–180 mesh) on the mechanical properties of wood/high-density-polyethylene (HDPE) composites (WPCs) was investigated. WPC samples were prepared with poplar wood-flour, HDPE, and polyethylene maleic anhydride copolymer (MAPE) as coupling agent. It was found that the tensile properties and the flexural properties of the composites were improved by the addition of 3 wt% MAPE, and the improved interfacial adhesion was well confirmed by SEM micrographs. It was also observed that the best mechanical properties of wood/HDPE composites can be reached with larger particle size in the range studied, while too-small particle size was adverse for the mechanical properties of wood/HDPE composites. Moreover, the tensile modulus, tensile strength, and flexural strength of WPCs decreased with the increase in fiber content from 50 to 80 wt%; the flexural modulus of WPCs increased with the increase in fiber content from 50 to 70 wt% and then decreased as the fiber content reached 80 wt%. The variances in property performance are helpful for the end-user to choose an appropriate coupling agent (MAPE) concentration, wood fiber content, and particle size based on performance needs and cost considerations.     

Effect of natural fibers on thermal and mechanical properties of natural fiber polypropylene composites studied by dynamic mechanical analysis

The present study deals with the effects of natural fibers on thermal and mechanical properties of natural fiber polypropylene composites using dynamic mechanical analysis. Composites of polypropylene and various natural fibers including kenaf fibers, wood flour, rice hulls, and newsprint fibers were prepared at 25 and 50% (by weight) fiber content levels. One and two percent maleic anhydride grafted polypropylene was also used as the compatibilizer for composites containing 25 and 50% fibers, respectively. Specimens for dynamic mechanical analysis tests were cut out of injection‐molded samples and were tested over a temperature range of ?60 to +120°C. Frequency of the oscillations was fixed at 1 Hz and the strain amplitude was 0.1%, which was well within the linear viscoelastic region. The heating rate was 2°C/min for all temperature scan tests. Storage modulus (E′), loss modulus (E″), and mechanical loss factor (tan δ) were collected during the test and were plotted versus temperature. An increase in storage and loss moduli and a decrease in the mechanical loss factor were observed for all composites indicating more elastic behavior of the composites as compared with the pure PP. Changes in phase transition temperatures were monitored and possible causes were discussed. Results indicated that glass transition was slightly shifted to lower temperatures in composites. α transition temperature was higher in the case of composites and its intensity was higher as well. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4341–4349, 2006