Preparation and properties of deep dye fibers from poly(ethylene terephthalate)/SiO2 nanocomposites by in situ polymerization

In this study, poly(ethylene terephthalate) (PET)/SiO₂ nanocomposites were synthesized by in situ polymerization and melt‐spun to fibers. The superfine structure and properties of PET/SiO₂ fibers were studied in detail by means of TEM, DSC, SEM, and a universal tensile machine. According to the TEM, SiO₂ nanoparticles were well dispersed in the PET matrix at a size level of 10–20 nm. The DSC results indicated that the SiO₂ nanoparticles might act as a marked nucleating agent promoting the crystallization of the PET matrix from melt but which inhibited the crystallization from the glassy state, owing to the “crosslink” interaction between the PET and SiO₂ nanoparticles. The tensile strength of 5.73 MPa was obtained for the fiber from PET/0.1 wt % SiO₂, which was 17% higher than that of the pure PET. The fibers were treated with aqueous NaOH. SEM photographs showed that more and deeper pits were introduced onto PET fibers, which provided shortcuts for disperse dye and diffused the reflection to a great extent. According to the K/S values, the color strength of the dyeing increased with increasing SiO₂ content. It is found that the deep dyeability of PET fibers was improved greatly. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Preparation and properties of poly(ethylene terephthalate)/ATO nanocomposites

Antimony doped tin oxide (ATO) nanoparticles modified poly(ethylene terephthalate) (PET) composites used for manufacturing antistatic PET fiber were synthesized by in situ polymerization. The crystallization and multiple melting behavior of the nanocomposites were systemically investigated by means of Differential Scanning Calorimeter (DSC), Fourier Transform Infrared (FTIR), X‐ray Diffraction (XRD) techniques. The degree of crystallinity in nanocomposites increased with increasing ATO content. Smaller and more incomplete crystals are presented in the crystalline regions of the nanocomposites with increasing the content of ATO, which could be attributed to heterogeneous nucleation effects of ATO nanoparticles. Dynamic Mechanical Analysis (DMA) measurements showed that the storage moduli of the nanocomposites increased with increasing the content of ATO, due to formation of immobilized layer between polymer and filler. The interactions between ATO and PET molecules result in high tan δ for the PET/ATO nanocomposites. Percolation threshold of PET/ATO hybrid fibers prepared by the nanocomposites at room temperature was as low as 1.05 wt %, much lower than that of the composites filled with conventional conductive particles. Adding ATO nanoparticles obviously improves the conductivity of PET. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

A different approach for the study of the crystallization kinetics in polymers. Key study: poly(ethylene terephthalate)/ SiO2 nanocomposites

Polymer crystallization is complex and difficult to model, especially when it is non‐isothermal and even more so when describing cold crystallization. In most cases, two different processes occur, so‐called primary and secondary crystallization. In the literature, two assumptions are generally made. Firstly, the validity of the Avrami model is assumed a priori. Secondly, for calculations of the kinetic parameters and activation energy, data from a single differential scanning calorimetry scan at a given heating rate are used. The other popular model, that of Ozawa, is also based on similar assumptions. In the study reported here, a different approach was adopted, which uses multiple scans at various heating rates simultaneously. Here the experimental data of the non‐isothermal cold crystallization of an in situ‐prepared poly(ethylene terephthalate)/1% SiO₂ nanocomposite were used. Data were analysed following both the ordinary procedure and the method proposed in this work. Findings showed that when the Avrami model is a priori supposed to hold and the data of different heating rates are analysed separately, results are not acceptable. The new approach involves calculation of the activation energy through use of the isoconversional methods of Ozawa–Flynn–Wall and Friedman over the whole range of the crystallization conversion. The reaction model f(a) was determined after the evaluation of 16 different models. The best fitting was achieved for the Prout–Tompkins model or for a mechanism involving two steps described by respective Avrami equations with different activation energies. Copyright © 2010 Society of Chemical Industry     

Graphene‐reinforced biodegradable poly(ethylene succinate) nanocomposites prepared by in situ polymerization

In this study, poly(ethylene succinate)(PES)/graphene nanocomposites were facilely prepared by in situ melt polycondensation of succinic acid and ethylene glycol in which contained well dispersed graphene oxide (GO). Fourier transform infrared (FTIR), GPC, TGA, and XRD were used to characterize the composites. The FTIR spectra and TGA measurement confirmed that PES chains had been successfully grafted onto GO sheets along with the thermal reduction of GO to graphene during the polymerization. GPC results indicated that increasing amounts of graphene caused a slight decrease in number average molecular weight of PES matrix when polymerization time was kept constant. The content of grafted PES chains on graphene sheets was also determined by TGA and was to be about 60%, which made the graphene sheets homogeneously dispersed in the PES matrix, as demonstrated by SEM and XRD investigations. Furthermore, the incorporation of thermally reduced graphene improved the thermal stability and mechanical properties of the composites significantly. With the addition of 0.5 wt % graphene, onset decomposition temperature of the composite was increased by 12°C, and a 45% improvement in tensile strength and 60% in elongation at break were also achieved. The enhanced performance of the composites is mainly attributed to the uniform dispersion of graphene in the polymer matrix and the improved interfacial interactions between both components. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3212–3220, 2013     

Synthesis and properties of poly(ethylene terephthalate)/clay nanocomposites by in situ polymerization

Poly(ethylene terephthalate) (PET)/clay nanocomposites (PCNs) with N‐methyl diethanol amine (MDEA)‐based organoclays are synthesized by using in situ polymerization. Four kinds of MDEA‐based materials are prepared and used as organifiers of pristine montmorillonite. The clay treated with the organifiers has a d‐spacing range that is about 14–21 Å. The PCNs with these organoclays are characterized by using wide‐angle X‐ray diffraction, scanning and transmission electron microscopy, atomic force microscopy, capillary rheometry, and tensile and barrier testing. The PCNs form an intercalated and delaminated structure. The well‐stacked nanoclays are broken down into small pieces in the PET matrix and the thickness of the clay bundle decreases to 20 nm. The melt viscosity and tensile strength of these PCNs increases with only 0.5 wt % clay. In oxygen barrier testing, the PCN with 1 wt % well‐dispersed organoclay shows a twofold higher barrier property than pure PET. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1262–1271, 2007     

Microstructure and crystallization of melt‐mixed poly(ethylene terephthalate)/poly(ethylene isophthalate) blends

Physical blends of poly(ethylene terephthalate) (PET) and poly(ethylene isophthalate) (PEI), abbreviated PET/PEI (80/20) blends, and of PET and a random poly(ethylene terephthalate‐co‐isophthalate) copolymer containing 40% ethylene isophthalate (PET₆₀I₄₀), abbreviated PET/PET₆₀I₄₀ (50/50) blends, were melt‐mixed at 270°C for different reactive blending times to give a series of copolymers containing 20 mol % of ethylene isophthalic units with different degrees of randomness. ¹³C‐NMR spectroscopy precisely determined the microstructure of the blends. The thermal and mechanical properties of the blends were evaluated by DSC and tensile assays, and the obtained results were compared with those obtained for PET and a statistically random PETI copolymer with the same composition. The microstructure of the blends gradually changed from a physical blend into a block copolymer, and finally into a random copolymer with the advance of transreaction time. The melting temperature and enthalpy of the blends decreased with the progress of melt‐mixing. Isothermal crystallization studies carried out on molten samples revealed the same trend for the crystallization rate. The effect of reaction time on crystallizability was more pronounced in the case of the PET/PET₆₀I₄₀ (50/50) blends. The Young's modulus of the melt‐mixed blends was comparable to that of PET, whereas the maximum tensile stress decreased with respect to that of PET. All blend samples showed a noticeable brittleness. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3076–3086, 2003     

Synthesis and characterization of poly(ethylene terephthalate)/attapulgite nanocomposites

A kind of clay with fibrous morphology, attapulgite (AT), was used to prepare poly (ethylene terephthalate) (PET)/AT nanocomposites via in situ polymerization. Attapulgite was modified with Hexadecyltriphenylphosphonium bromide and silane coupling agent (3‐glycidoxypropltrimethoxysilane) to increase the dispersion of clay particles in polymer matrix and the interaction between clay particles and polymer matrix. FTIR and TGA test of the organic‐AT particles investigated the thermal stability and the loading quantity of organic reagents. XRD patterns and SEM micrographs showed that the organic modification was processed on the surface of rod‐like crystals and did not shift the crystal structure of silicate. For PET/AT nanocomposites, it was revealed in TEM that the fibrous clay can be well dispersed in polymer matrix with the rod‐like crystals in the range of nanometer scale. The diameter of rod‐like crystal is about 20 nm and the length is near to 500 nm. The addition of the clay particles can enhance the thermal stability and crystallization rate of PET. With the addition of AT in PET matrix, the flexural modulus of those composites was also increased markedly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1279–1286, 2007     

Modeling of solid-state polymerization of poly(ethylene terephthalate)

A mathematical model for solid-state polymerization of poly(ethylene terephthalate) was developed. The effects of temperature and chain entanglement on chain mobility were considered to estimate the rate constants of chemical reactions. The diffusivities of volatile byproducts could be determined using the free volume theory.^13,14 The model predictions were validated with experimental data reported in the literature. In addition, assuming that the concentration profiles of volatile byproducts in spherical particles are described by a sinusoidal function, the mass transfer rate of the byproducts at a given time could be derived as an ordinary differential equation that can be easily treated. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68:837–846, 1998     

Morphology,crystallization, and mechanical properties of poly(ethylene terephthalate)/multiwalled carbon nanotubes composites

Poly(ethylene terephthalate)/multiwalled carbon nanotubes (PET/MWCNTs) with different MWCNTs loadings have been prepared by in situ polymerization of ethylene glycol (EG) containing dispersed MWCNTs and terephthalic acid (TPA). From scanning electronic microscopy images of nanocomposites, it can be clearly seen that the PET/MWCNTs composites with low‐MWCNTs contents (0.2 and 0.4 wt %) get better MWCNTs dispersion than analogous with high‐tube loadings (0.6 and 0.8 wt %). The nonisothermal crystallization kinetics was analyzed by differential scanning calorimetry using Mo kinetics equation, and the results showed that the incorporation of MWCNTs accelerates the crystallization process obviously. Mechanical testing shows that, in comparison with neat PET, the Young's modulus and the yield strength of the PET nanocomposites with incorporating 0.4 wt % MWCNTs are effectively improved by about 25% and 15%, respectively. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Thermal and mechanical properties of poly(ethylene terephthalate)/lamellar zirconium phosphate nanocomposites

The preparation of nanocomposites of poly (ethylene terephthalate) (PET) and lamellar zirconium phosphorous compounds by melt extrusion was investigated. Two types of zirconium phosphorous compounds were synthesized by the direct precipitation reaction method: α‐zirconium bis(monohydrogen orthophosphate) monohydrate (ZrP) and organic–inorganic hybrid layered zirconium phenylphosphonate (ZrPP). Composites containing 2 and 5 wt % ZrP and ZrPP were prepared in a twin‐screw extruder and specimens were obtained by injection molding. The extent of dispersion of the layered filler in the composite matrix was investigated by X‐ray diffraction and transmission electron microscopy (TEM). The crystallization and thermal properties were analyzed by differential scanning calorimetry and thermogravimetry, and the mechanical properties were evaluated by tensile tests. Whereas ZrP‐containing composites showe characteristic diffraction peaks at 2θ 11.7° (d = 7.54 Å), indicative of no delamination, ZrPP showed practically no low‐angle diffraction peak at 2θ 5.5° (d = 15.24 Å), indicating loss of the layered order. TEM images of ZrPP particles indicated the formation of an intercalated/partially delaminated nanocomposite. The behavior was attributed to the higher affinity of the polyester with phenyl groups on the platelet surface of ZrPP. In both cases, the addition of the fillers increased the crystallization rate and the modulus. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3868–3876, 2006     

Effect of poly(ethylene glycol) on the solid‐state polymerization of poly(ethylene terephthalate)

Poly(ethylene glycol) (PEG) and end‐capped poly(ethylene glycol) (poly(ethylene glycol) dimethyl ether (PEGDME)) of number average molecular weight 1000 g mol^?1 was melt blended with poly(ethylene terephthalate) (PET) oligomer. NMR, DSC and WAXS techniques characterized the structure and morphology of the blends. Both these samples show reduction in T_g and similar crystallization behavior. Solid‐state polymerization (SSP) was performed on these blend samples using Sb₂O₃ as catalyst under reduced pressure at temperatures below the melting point of the samples. Inherent viscosity data indicate that for the blend sample with PEG there is enhancement of SSP rate, while for the sample with PEGDME the SSP rate is suppressed. NMR data showed that PEG is incorporated into the PET chain, while PEGDME does not react with PET. Copyright © 2005 Society of Chemical Industry     

Morphology,crystallization, and mechanical properties of poly(ethylene terephthalate)/multiwall carbon nanotube nanocomposites via in situ polymerization with very low content of multiwall carbon nanotubes

So far, the reported content of multiwall carbon nanotubes (MWNTs) in polymer/MWNTs nanocomposites is usually above 0.1 wt %. In this article, we will report our work on the study of the morphology, crystallization, and mechanical properties of poly(ethylene terephthalate) (PET)/MWNTs nanocomposites prepared by in situ polymerization with very low content of MWNTs (from 0.01 to 0.2 wt %). Well‐dispersed MWNTs with a big network throughout PET matrix were observed by SEM. The very small amount of MWNTs displayed a great nucleating effect on the PET crystallization. The crystallization temperature was improved for 6.4°C by using only 0.01 wt % MWNTs. The decreased chain mobility of PET by adding MWNTs was evident by the formation of imperfect or smaller/thinner crystallites with low melting temperature. An increased storage modulus was also achieved for the nanohybirds with MWNT content less than 0.05 wt %. Our result indicates that using very low content MWNTs (less than 0.1 wt %) is a simple way to achieve good dispersion, yet with remarkable enhancement for polymer/MWNTs modification. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3695–3701, 2007     

PEN/PET共混物结晶行为研究

用差示扫描量热法(DSC)研究了不同共混比例PEN/PET共混物的熔体结晶行为,并进行了等温结晶动力学测定。结果表明:随着两种组分向中间比例(50/50)靠近,共混物的熔融温度越低,结晶速率也越慢。     

Essential Work of Fracture Parameters of in‐situ Microfibrillar Poly(ethylene terephthalate)/Polyethylene Blend: Influences of Blend Composition

Summary: An in‐situ microfibrillar blend based on poly(ethylene terephthalate) (PET) and polyethylene (PE) was fabricated through slit die extrusion, hot‐stretching and quenching. The morphology of the PET in‐situ microfibers, which were observed after the matrix was etched away, appears to be dependent on the blend composition at a fixed hot stretch ratio. The well‐defined in‐situ fibers were generated at the PET concentrations ranging from 15 to 25 wt.‐%. The fracture toughness of the microfibrillar blend was evaluated using deeply double‐edge notched tension (DDENT) specimens according to the essential work of fracture procedure. Initially, the increase of PET concentration makes w_e rise. At 15 wt.‐% of PET concentration there exists a maximum w_e. Further increase of PET microfibers causes a rapid decrease of w_e. On the other hand, incorporation of PET microfibers at a low concentration to PE makes w_p rise slightly. As it exceeds 10 wt.‐%, w_p decreases substantially. It was believed that the characteristics of the PET microfibers were responsible for the fracture behaviors of the microfibrillar blend.

Morphology of PET microfibers in the PET/PE microfibrillar blend in which the matrix PE was etched away by hot xylene.     

Synthesis and characterization of poly(methyl methacrylate)/montmorillonite nanocomposites by in situ bulk polymerization

Poly(methyl methacrylate)/montmorillonite (MMT) nanocomposites were prepared by in situ bulk polymerization. The results showed that the silicone coupling agent affected the structure and properties of hybrid materials. XRD analysis showed that the dispersion of clay in nanocomposites with silicone‐modified organophilic MMT was more ordered than that in nanocomposites with unmodified organophilic MMT. The glass transition temperature (T_g) of the nanocomposites was 6–15°C higher and the thermal decomposition temperature (T_d) was 100–120°C higher than those of pure PMMA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2256–2260, 2003     

Preparation and properties of electrically conducting textiles by in situ polymerization of poly(3,4‐ethylenedioxythiophene)

Poly(3,4‐ethylenedioxythiophene) (PEDOT) was in situ polymerized on nylon 6, poly(ethylene terephthalate) (PET), and poly(trimethylene terephthalate) (PTT) fabrics using ferric p‐toluenesulfonic acid (FepTS) and ferric chloride (FeCl₃) as oxidants. The effect of the organic solvents used in the polymerization bath was investigated. Prepared PEDOT/nylon 6 composite fabrics have superior electrical conductivity (0.75 S/cm, in ethanol solvent) compared to those of the other PEDOT composite fabrics. In particular, after five cycles of polymerization, the electrical conductivity of the composite fabric reached about 2 S/cm. However, the nylon 6 fabric was damaged by EDOT radical cations and the strong acidity of FepTS during the polymerization process. It was concluded that PTT fabric, which has excellent elastic recovery and acid resistance, is a suitable substrate for in situ polymerization of PEDOT, because the PEDOT/PTT composite fabric was hardly damaged during the polymerization process and its electrical conductivity is comparatively good (0.36 S/cm, in butanol solvent). © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1326–1332, 2005     

Effects of extrusion conditions on the properties of recycled poly(ethylene terephthalate)/nanoclay nanocomposites prepared by a twin‐screw extruder

The effects of extrusion conditions on the mechanical properties of recycled poly(ethylene terephthalate) (rPET)/clay nanocomposites were studied. Nanocomposites of recycled PET containing 2.5 and 5.0 wt % of montmorillonite modified with organophilic quaternary ammonium salt (DELLITE 67G) were prepared by melt compounding using a corotating twin‐screw type extruder at two different screw rotation speeds: 250 and 150 rpm. The highest value of Young's modulus was found for low screw rotation speed (150 rpm). Morphological analysis using transmission electron microscopy (TEM) revealed the presence of fully exfoliated clay platelets in samples prepared at 150 rpm. It was concluded that the screw rotation speed should be optimized when preparing recycled PET/clay nanocomposites by melt compounding. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of poly(methyl methacrylate)/titanium oxide composite particles via in‐situ emulsion polymerization

Poly(methyl methacrylate) (PMMA)/Titanium oxide (TiO₂) composite particles were prepared via in‐situ emulsion polymerization of MMA in the presence of TiO₂ particles. Before polymerization, the TiO₂ particles was modified by the silane coupling agent, which is crucial to ensure that PMMA reacts with TiO₂ via covalent bond bindings. The structure of the obtained PMMA/TiO₂ composite particles was characterized using Fourier transform infrared spectra (FTIR) and thermogravimetric analysis (TGA). The results indicate that there are covalent bond bindings between PMMA macromolecules and TiO₂ particles. Based on these facts, several factors affecting the resulting PMMA/TiO₂ composite system, such as the type of coupling agents, the mass ratio of the MMA to the modified TiO₂, the emulsifier concentration, and the initiator concentration, etc., were examined by the measurement of conversion of monomers, the gel content of polymers, the percentage of grafting, and the grafting efficiency, using gravity method or TGA method. As a result, the optimized recipe was achieved, and the percentage of grafting and the grafting efficiency could reach 216.86 and 96.64%, respectively. In addition, the obtained PMMA/TiO₂ composite particles were found to a stable colloidal dispersion in good solvent for PMMA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4056–4063, 2006     

The complicated influence of branching on crystallization behavior of poly(ethylene terephthalate)

The randomly branched poly(ethylene terephthalate) (BPET) was prepared by bulk polycondensation from dimethyl terephthalate (DMT) and ethylene glycol (EG), with 0.4–5.0 mol % (with respect to DMT) of glycerol (GL) as a branching agent. The glass transition and crystallization behavior was studied by differential scanning calorimetry (DSC). It was found that the glass transition temperature of BPET reduced with the increasing content of GL until 1.2 mol %, and then increases a little at high degrees of branching. When compared with a linear PET, the crystallization temperature of BPET from the melt shifted to higher temperature as GL content was smaller than 1.2 mol %, and then became lower while GL load was added. Nonisothermal crystallization kinetics was studied through the modified Avrami analysis. It was revealed that the overall crystallization rate parameter of BPET became larger when the GL content was less than 1.2 mol %, then turned to lower at higher branching degree. This indicated that low degree of branching could enhance the overall crystallization of poly(ethylene terephthalate) (PET), whereas high degree of branching in the range of 3.5–5.0 mol % would block the development of crystallization. On the basis of Hoffman's secondary crystallization theory, the product σσ_e of the free energy of formation per unit area of the lateral and folding surface was calculated. According to the change of the product σσ_e with the degree of branching, a possible explanation was presented to illuminate this diverse effect of different degrees of branching on crystallization. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Crystalline and thermal behavior of poly(ethylene terephthalate)/polyphenoxy blends

Poly(ethylene terephthalate) (PET)/polyphenoxy blends were prepared by melt blending. Crystalline and thermal behaviors of PET/polyphenoxy blends were verified by use of DSC. The experiment results show that the initial temperature, peak temperature, and ending temperature of cold crystallization increase with increasing phenoxy content. On the contrary, the onset melting temperature, finishing melting temperature, and peak temperature in the first heating and the secondary heating processes decrease with increasing phenoxy content. The crystallization enthalpy and melting enthalpy, as well as the crystallization rate, decrease with increasing phenoxy content. Avrami exponents of the blends are slightly higher than that of pure PET and almost independent of phenoxy content. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 878–885, 2005