Formation of an interconnected lamellar structure in PVDF membranes with nanoparticles addition via solid‐liquid thermally induced phase separation

Novel microporous membranes were prepared via thermally induced solid‐liquid (S‐L) phase separation of mixtures containing poly(vinylidene fluoride) (PVDF)/diphenyl ketone (DPK)/nanoparticles [such as montmorillonite (MMT) and polytetrafluoroethylene (PTFE)] in diluted systems with a mass ratio of 29.7/70/0.3 wt %. The crystallization and melting characteristics of these diluted systems were investigated by polarizing optical microscopy (POM), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), and wide angle X‐ray diffraction (WAXD). The nanoparticle structure and the interaction between PVDF chains and nanoparticle surfaces determined the crystallization behavior and morphology of the PVDF membrane. The addition of MMT and PTFE had a significant nucleation enhancement on the crystallization of PVDF accompanied by S‐L phase separation during the thermally induced phase separation (TIPS) process. It was observed that an interconnected lamellar structure was formed in these two membranes, leading to a higher tensile strength compared with that of the reference membrane without nanoparticles addition. Additionally, addition of MMT facilitates the fiber‐like β phase crystal formation, resulting in the highest elongation at break. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of diluents on membrane formation via thermally induced phase separation

The effect of diluents on isotactic polypropylene (iPP) membrane formation via thermally induced phase separation was investigated. The diluents were methyl salicylate (MS), diphenyl ether (DPE), and diphenylmethane (DPM). The cloud-point curve was shifted to a lower temperature in the order iPP–MS, iPP–DPE, and iPP–DPM, whereas the crystallization temperature was not influenced so much by diluent type. Droplet-growth processes were investigated under two conditions: quenching the polymer solution at the desired temperature and cooling at a constant rate. Although droplet sizes were in the order iPP–MS, iPP–DPE, and iPP–DPM in both cases, the difference was more pronounced with the constant cooling rate condition. Scanning electron microscopy indicated that interconnected structures were obtained when the polymer solution was quenched in ice water. The effect of the diluents on these structures was observed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 169–177, 2001     

Kinetic studies of thermally induced phase separation in polymer–diluent system

Thermally induced phase separation was studied by the light scattering in polypropylene/methyl salicylate system. Data could be well fitted with the linear Cahn theory for spinodal decomposition (SD) in the early stage of phase separation. Characteristic properties of the early stage of SD, such as an apparent diffusion coefficient and an interphase periodic distance, were obtained. The periodic distance ranged from 3 μm to 4 μm. The growth of the phase‐separated structure obeyed power‐law scaling in the later stage, and the structure factor could be scaled into a universal time‐independent form. Domain sizes obtained from the light‐scattering measurements were consistent with the optical microscope measurements. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1028–1036, 2000     

Membrane formation of poly(vinylidene fluoride)/poly(methyl methacrylate)/diluents via thermally induced phase separation

The role of the single diluents and mixed diluents on the poly (vinylidene fluoride) (PVDF)/poly(methyl methacrylate) (PMMA) blend membranes via thermally induced phase separation (TIPS) process was investigated. The crystallization behaviors of PVDF in the diluted samples were examined by differential scanning calorimetry. The melting and crystallization temperatures of those diluted PVDF blend were decreased with the enhanced interactions between polymer chains and diluent molecules. The crystallinity of PVDF in the diluent was always higher than that obtained in PVDF blend sample. This can be explained by the dilution effects, which increased the average spatial separation distances between crystallizable chains. Thus, the PVDF crystallization was favored. Additionally, solid‐liquid (S‐L) phase separation occurred in the quenched samples. Illustrated by scanning electron microscopy, inter‐ and intraspherulitic voids were formed in the ultimate membranes, which related to the polymer/diluent interactions, the kinetics of crystallization and diluent rejection from the growing crystal. The porosity of the PVDF blend membranes obtained from the mixed diluents was higher than those obtained from the single diluent samples. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Formation of microporous polymeric membranes via thermally induced phase separation: A review

A review of recent research related to microporous polymeric membranes formed via thermally induced phase separation (TIPS) and the morphologies of these membranes is presented. A summary of polymers and suitable diluents that can be used to prepare these microporous membranes via TIPS are summarized. The effects of different kinds of polymer materials, diluent types, cooling conditions, extractants and additive agents on the morphology and performance of TIPS membranes are also discussed. Finally new developments in TIPS technology are summarized.

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Membrane formation via thermally induced phase separation in polypropylene/polybutene/diluent system

Porous membranes were prepared from a polymer blend system by the thermally induced phase separation (TIPS) process. The polymer blend system was isotactic polypropylene (iPP)/polybutene (PB) and the diluent was diphenyl ether (DPE). Two types of porous membranes were prepared by the extractions of DPE alone and both DPE and PB after the phase separation. The effect of the addition of PB to the iPP solution on the phase diagram was investigated and the phase separation kinetics was measured by the light scattering method. The addition of PB resulted in the higher solute rejection property and lower water permeance. By the further extraction of PB from the porous iPP/PB membrane prepared by the extraction of DPE, the water permeance was approximately doubled, maintaining almost the same rejection property. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1701–1708, 2002; DOI 10.1002/app.10550     

Fabrication of cellulose acetate ultrafiltration membrane with diphenyl ketone via thermally induced phase separation

With diphenyl ketone as diluent, cellulose acetate (CA) ultrafiltration (UF) membrane with a bicontinuous structure was prepared via thermally induced phase separation (TIPS) method. The liquid–liquid phase separation region of CA/diphenyl ketone system was measured and the maximum corresponding polymer concentration was approximately 53 wt %. The effects of polymer concentration, coarsening time and coarsening temperature on the morphologies, and mechanical properties of CA membranes were investigated systematically. As the polymer concentration increased from 15 to 30 wt %, the bicontinuous structure could be obtained and the tensile strength of CA membranes increased from 3.92 to 30.17 MPa. With the increase of coarsening time, the thickness of dense skin layer and the asymmetry of cross‐section reduced. However, excess coarsening rendered the membrane morphology evolved from a bicontinuous structure to a cellular structure. When the coarsening time was 5 min, the bicontinuous structure in cross‐section showed good interconnectivity and the dense skin layer exhibited a thin thickness of 2 μm. The fabricated CA hollow fiber UF membrane exhibited a high tensile strength of 31.00 MPa and rejection of 96.10% for dextran 20 kDa. It is indicated that diphenyl ketone is a competitive diluent to prepare CA membranes with excellent performance via TIPS. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42669.     

Formation of porous poly(ethylene‐co‐vinyl alcohol) membrane via thermally induced phase separation

Crystalline poly(ethylene‐co‐vinyl alcohol) (EVOH) membranes were prepared by a thermally induced phase separation (TIPS) process. The diluents used were 1,3‐propanediol and 1,3‐butanediol. The dynamic crystallization temperature was determined by DSC measurement. No structure was detected by an optical microscope in the temperature region higher than the crystallization temperature. This means that porous membrane structures were formed by solid–liquid phase separation (polymer crystallization) rather than by liquid–liquid phase separation. The EVOH/butanediol system showed a higher dynamic crystallization temperature and equilibrium melting temperature than those of the EVOH/propanediol system. SEM observation showed that the sizes of the crystalline particles in the membranes depended on the polymer concentration, cooling rate, and kinds of diluents. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2449–2455, 2001     

Effect of diluents on the crystallization behavior of poly(4‐methyl‐1‐pentene) and membrane morphology via thermally induced phase separation

The effect of diluents on polymer crystallization and membrane morphology via thermally induced phase separation(TIPS) were studied by changing the composition of the mixed‐diluents systematically, in the system of poly(4‐methyl‐1‐pentene) (TPX)/dibutyl‐phthalate (DBP)/di‐n‐octyl‐phthalate (D‐n‐OP) with TPX concentration of 30 wt %. The TPX crystallization was observed with differential scanning calorimetry (DSC) and wide angle X‐ray diffraction (WAXD). The membranes were characterized with scanning electron microscopy (SEM), porosity, and pore size measurement. As the content of D‐n‐OP increased in mixed‐diluents, the solubility with TPX increased, inducing the phase separation changing from liquid–liquid phase separation into solid–liquid phase separation, which changed the membrane morphology and structure. When the ratios of DBP to D‐n‐OP were 10 : 0, 7 : 3; 5 : 5, and 3 : 7, membranes were formed with cellular structure and well connected pores, while the ratio was 0 : 10, discernable spherulities were found with not well‐formed pore structure. The effect of composition of the mixed‐diluents on membrane morphology was more remarkable in TPX/dioctyl‐sebacate (DOS)/dimethyl‐phthalate (DMP) system, since good cellular structure was formed when the ratios of DOS to DMP were 10 : 0, 7 : 3, while spherulites were observed when 5 : 5. Dual endotherm peaks behavior on DSC melting curves emerged for all the samples in this study, which was attributed to the special polymer crystallization behavior, primary crystallization, and secondary crystallization occurred when quenching the samples. As the content of D‐n‐OP increased, the secondary crystallization enhanced which induced the first endotherm peak on DSC melting curves moving to a lower temperature and the broadening of the overall melting peak, as well as the increasing of the overall crystallinity. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effects of nucleating agents on the porous structure of polyphenylene sulfide via thermally induced phase separation

The different molecular weight Polyethylene glycol (PEG) was chosen to be the nucleating agent to investigate the effects of nucleating agents on the porous structure of polyphenylene sulfide (PPS) via thermally induced phase separation (TIPS). The pore structures were changed with the addition of PEG, due to the different mechanism on pattern formation. Moreover, some effecting factors, such as the molecular weight and concentration of PEG, were used to control the pore structure and size. With addition of nucleating agent, it can be estimated that the pore size (radius) should be about 0.5 ～ 0.05 μm and the porosity should be above 70%. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

热致相分离法制备聚乙烯/纳米二氧化钛共混膜

采用相对分子质量为130 000的聚乙烯(PE)为膜材、DIDP为稀释剂、平均直径为180 nm的TiO2粉末作添加剂,用热致相分离(TIPS)法制备了PE膜和PE/TiO2共混膜。研究了共混组成和冷却速率对膜结构的影响。所有制备的膜均是海绵状孔,冷却速率越大,膜孔越小。对PE质量分数为15%,当PE与TiO2的质量比大于1时,TiO2在膜内的分布不均匀,当PE与TiO2的质量比为0.5时,TiO2能比较均匀的分布于膜内。共混膜浸于水中经过紫外照射后,其亲水性显著增加。     

Preparation of polyvinylidene fluoride membrane via a thermally induced phase separation using a mixed diluent

Polyvinylidene fluoride (PVDF) membranes were prepared via a thermally induced phase separation method with a mixed diluent (dibutylphthalate/dioctyl phthalate). The effects of PVDF concentration and cooling bath temperature (CBT) on the structure and properties of the membranes were investigated. Scanning electron microscopy photos showed that the cross‐section of all the membranes, regardless of PVDF concentration and CBT, presented a bi‐continuous structure with the spherulitic pattern; moreover, the spherulitic patterns became clear gradually from the top surface to the bottom surface, and the top surface was denser than the bottom surface. As a result, all the membranes exhibited an asymmetric structure. The membrane property measurement indicated that, as PVDF concentration increased from 25 to 35 wt %, the pure water flux (PWF) decreased from 342 to 80 L m^?2 h^?1, and the porosity decreased slightly, whereas the minimum bubble point pressure (BPP) increased, which indicates maximum pore size decreased. In addition, with the increase in CBT, the PWF increased, but, the minimum BPP and porosity decreased. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Formation of microporous membrane of isotactic polypropylene in dibutyl phthalate‐soybean oil via thermally induced phase separation

Isotactic polypropylene (iPP) microporous membranes were prepared via the thermally induced phase separation (TIPS) process with the diluents being dibutyl phthalate (DBP) and soybean oil mixture. By changing the weight ratio of DBP to soybean oil systematically, it was determined experimentally that the cloud‐point curves were influenced to a great extent, while the crystallization curves showed much less dependence on the diluents composition. Scanning electron microscopy (SEM) showed that the resulting membrane morphologies changed significantly by varying the composition of the diluents, i.e., by changing the interaction parameter and other characteristics of diluents, the interwoven or celluar structure can be fabricated successfully at a fixed polymer concentration under the same cooling conditions. Different growth rates of iPP spherulite were obtained in the diluents with different composition. It is shown that the spherulites growth rates may be also attributed to the great variations of the final microporous morphology to a certain extent. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Estimation of phase diagrams for copolymer‐diluent systems in thermally induced phase separation

The binary interaction model was introduced to estimate phase diagrams of copolymer‐diluent systems in thermally induced phase separation. The crystallization curves and cloud points of poly(ethylene‐co‐vinyl alcohol) (EVOH) with 1,4‐butanediol, EVOH/1,3‐propanediol, and EVOH/glycerol were calculated and compared with experimental value or literature data. Fair agreement was obtained. To confirm the importance of incorporating intramolecular interactions, calculations with and without the consideration of intramolecular interactions were performed and compared. It was found that better results can be obtained if intramolecular interaction was introduced. The reason for the small differences between the calculated value and the experimental data of the liquid–liquid phase separation is discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Formation of a bicontinuous structure membrane of polyvinylidene fluoride in diphenyl ketone diluent via thermally induced phase separation

The polyvinylidene fluoride (PVDF)‐diphenyl ketone (DPK) mixture was studied as a new system to prepare PVDF membranes via thermally induced phase separation (TIPS). The phenomena of liquid–liquid phase separation was found in this mixture when the temperature of mixture was decreasing and the PVDF concentration was less than 30 wt %. Using DPK as diluent, PVDF membrane with bicontinuous structure was obtained without necessity to add a nonsolvent or a stretching process further. The phase diagram of PVDF‐DPK system was also constructed to help investigate the effect of PVDF concentration and coarsening temperature on morphology of resulting membrane. The experiments showed that high coarsening temperatures and low PVDF concentrations resulted in the formation of the large pore size membrane. The strength of the wet membrane was decreasing with decreasing PVDF concentration. On condition that the PVDF concentration was larger than 30 wt %, thermally induced solid–liquid separation occurred and bicontinuous structure disappeared. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Porous cellulose acetate membrane prepared by thermally induced phase separation

Microporous cellulose acetate membranes were prepared by a thermally induced phase separation (TIPS) process. Two kinds of cellulose acetate with acetyl content of 51 and 55 mol % and two kinds of diluents, such as 2‐methyl‐2,4‐pentandiol and 2‐ethyl‐1,3‐hexanediol, were used. In all polymer‐diluent systems, cloud points were observed, which indicated that liquid–liquid phase separation occurred during the TIPS process. The growth of droplets formed after the phase separation was followed using three cooling conditions. The obtained pore structure was isotropic, that is, the pore size did not vary across the membrane. In addition, no macrovoids were formed. These pore structures were in contrast with those usually obtained by the immersion precipitation method. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3951–3955, 2003     

Morphology of polyvinylidene fluoride and its blend in thermally induced phase separation process

Polyvinylidene fluoride (PVDF) and its blend films were prepared by melt‐blending the binary mixture of PVDF/dibutyl phthalate (DBP) and the ternary mixture of PVDF/CaCO₃/DBP in combination of TIPS. Their morphologies were characterized by scanning electron microscope depended on preparation condition, such as the diluent and CaCO₃ weight fraction, and the cooling rate, and the crystallization information was also investigated by DSC. The results showed that CaCO₃ influenced the morphology of PVDF in the TIPS process regardless of the cooling conditions, and the formation of the spherulitic morphology can be disturbed by CaCO₃ at the quenching condition. The effect of CaCO₃ weight fraction on the tensile strength of PVDF was measured, which indicated CaCO₃ had a negative effect on PVDF tensile strength. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2944–2952, 2006     

Effect of polymer density on polyethylene hollow fiber membrane formation via thermally induced phase separation

Microporous high‐density polyethylene (HDPE) and low‐density polyethylene (LDPE) hollow fiber membranes were prepared from polyethylene–diisodecyl phthalate solution via thermally induced phase separation. Effect of the polyethylene density on the membrane structure and performance was investigated. The HDPE membrane showed about five times higher water permeability than the LDPE membrane because it had the larger pore and the higher porosity at the outer membrane surface. The formation of the larger pore was owing to both the initial larger structure formed by spinodal decomposition and the suppression of the diluent evaporation from the outer membrane surface due to the higher solution viscosity. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 471–474, 2004     

Characteristics of poly(ether ether ketone) microporous membranes prepared via thermally induced phase separation (TIPS)

The morphology and bulk properties of microporous membranes based on poly (ether ether ketone) (PEEK) have been investigated as a function of initial casting composition and thermal and mechanical processing history. Membranes were prepared via solid—liquid phase separation of miscible blends of PEEK and polyetherimide (PEI), with subsequent extraction of the PEI diluent. Scanning electron microscopy studies revealed a microporous morphology with two distinct pore size scales corresponding to diluent extraction from interfibrillar and interspherulitic regions, respectively. The membrane structure was sensitive to both initial blend composition and crystallization temperature, with the resulting pore size distribution reflecting the kinetics of phase separation. For membranes prepared with lower initial diluent content or at lower crystallization temperatures, mercury intrusion porosimetry indicated a relatively narrow distribution of fine interfibrillar pores, with an average pore size of approximately 0.04 microns. Membranes prepared at higher diluent content or at higher crystallization temperatures displayed a broad pore distribution, with a sizeable population of coarse, interspherulitic pores (0.1 to 1 μm in size). Uniaxial drawing led to a fibrillated network structure with markedly higher water flux characteristics compared to the as-cast membranes. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 2347–2355, 1997     

Effect of posttreatment on morphology and properties of poly(ethylene‐co‐vinyl alcohol) microporous hollow fiber via thermally induced phase separation

Poly(ethylene‐co‐vinyl alcohol) (EVOH) hollow fiber membranes were prepared by thermally induced phase separation (TIPS) process. Water, methanol, and acetone were used to extract the diluents in the fibers, respectively. Bigger shrinkage of fibers during extractant evaporation was observed when water or methanol was used. Their interaction parameters with EVOH were calculated via Hansen solubility, respectively. The mechanism of hollow fiber volume shrinkage was discussed. It was found that affinity of the extractant with polymer was the critical factor except for the surface tension of extractant. Through the X‐ray diffraction analysis during extraction and evaporation, the crystallization behavior of the polymer was studied. From the SEM photos, it was observed that the volume shrinkage was derived from the collapse of porous structure. The fiber sample extracted by acetone had similar morphology with the sample freeze‐dried. The gas and water permeability were also measured and the results were coincident with the morphology of fibers and shrinkage data. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 4106–4112, 2007