The heat transfer and pressure drop characteristics of the finned tube banks in forced convection (effects of fin height on heat transfer characteristics)

In recent years the requirement for the reduction of energy consumption has been increasing to solve the problems of global warming and the shortage of petroleum resources. For example, in the power generation field, as thermal power generation occupies 60% of the power generation demand, considerable improvement of thermal efficiency is required. This paper describes the heat transfer characteristics of finned tube banks used for the heat exchanger in thermal power generation that were clarified by testing serrated finned tube banks with different fin heights for improved higher heat transfer and conventional spiral finned tube banks with different fin height. Then an equation to predict the heat transfer coefficient which is necessary for the design of the heat exchanger was proposed. © 2006 Wiley Periodicals, Inc. Heat Trans Asian Res, 35(3): 194–208, 2006; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20111     

The heat transfer and pressure drop characteristics of finned tube banks in forced convection (comparison of the pressure drop characteristics of spiral fins and serrated fins)

In recent years there has been a growing need for reduction of energy consumption in an effort to solve problems of global warming and the shortage of petroleum resources. For example, in the power generation field, thermal power generation now occupies 60% of the power generation demand, and the need for improved thermal efficiency is thus considerable. In this paper, the pressure drop characteristics of the finned tube banks used for the heat exchanger in thermal power generation were clarified by testing the serrated finned tube banks for improvement of higher heat transfer and the conventional spiral finned tube banks under the same test conditions, and equations for predicting the pressure drop coefficient which is necessary to design the heat exchanger were proposed. © 2004 Wiley Periodicals, Inc. Heat Trans Asian Res, 33(7): 431–444, 2004; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20030     

Heat transfer and pressure drop characteristics of finned tube banks in forced convection (comparison of the heat transfer characteristics between spiral fin and serrated fin)

In recent years the requirements for the reduction of energy consumption have been increasing to solve the problems of global warming and the shortage of petroleum resources. For example in the power generation field, as thermal power generation occupied 60% of the power generation demand, an improvement in thermal efficiency is greatly needed. This paper describes the clarification of heat transfer characteristics of finned tube banks used for a heat exchanger in thermal power generation by testing serrated finned tubes banks for a heat transfer improvement and conventional spiral finned tube banks under the same test conditions. The equations to predict the heat transfer coefficient necessary to design the heat exchanger are proposed. © 2005 Wiley Periodicals, Inc. Heat Trans Asian Res, 34(2): 120–133, 2005; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20043     

Convective heat transfer and pressure drop of annular tubes with three different internal longitudinal fins

Pressure drop and heat transfer characteristics of air in three annular tubes with different internal longitudinal fins were investigated experimentally at uniform wall heat flux. The tested tubes have a double‐pipe structure with the inner blocked tube as an insertion. Three different kinds of fins, plain rectangle fin, plain rectangle fin with periodical ridges and wave‐like fin, were located peripherally in the annulus. The friction factor and Nusselt number can be corrected by a power‐law correction in the Reynolds number range tested. It was found that the tube with periodical ridges on the plain fin or with wave‐like fin could augment heat transfer; however, the pressure drop was increased simultaneously. In order to evaluate the comprehensive heat transfer characteristics of the tested tubes, two criteria for evaluating the comprehensive thermal performance of tested tubes were adopted. They are: 1) evaluating the comprehensive heat transfer performance under three conditions: identical mass flow, identical pumping power, and identical pressure drop; 2) the second law of thermodynamics, i.e., the entropy generation. According to the two different evaluating methods, it was found that the tube with wave‐like fins provided the most excellent comprehensive heat transfer performance among the three tubes, especially when it was used under higher Reynolds number conditions. © 2007 Wiley Periodicals, Inc. Heat Trans Asian Res, 37(1): 29–40, 2008; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20186     

Experimental investigation of heat transfer and pressure drop in serrated-fin tube bundles with staggered tube layouts

An experimental investigation of the heat transfer and pressure drop performance of ten finned tube bundles using serrated fins is presented. All tube bundles had staggered layouts, and the influence on varying tube bundle layout, tube and fin parameters are presented. The heat transfer coefficient experienced a maximum when the flow areas in the transversal and diagonal planes were equal. An increase in the fin pitch increased the heat transfer coefficient; the same was observed with an increase in fin height. The pressure drop coefficient showed no influence of the tube bundle layout for small pitch ratios, but dropped significantly for higher ratios. Increasing fin pitch reduced the pressure drop, whereas varying fin height had insignificant effect. None of the literature correlations were able to reproduce the experiments for the entire range of tested conditions. A set of correlations were developed, reproducing the experimental data to within ±5% at a confidence interval of 95%.     

四类螺旋翅片管束热力特性数值研究

对气流横掠螺旋翅片管错列管束的流动与换热特性进行了数值研究,在雷诺数Re=10 000～40 000范围比较了四类(连续型、平齿I型、平齿L型和扭齿型)螺旋翅片管束的换热、阻力及热力综合性能。结果表明:与常规的连续型管束相比,在相同Re下,平齿I型、平齿L型和扭齿型管束的努塞尔数Nu分别提高约24%、32%和38%,欧拉数Eu分别增大约24%、85%和90%;在相同的换热量、流体输运功耗和翅片管结构参数下,平齿I型、平齿L型和扭齿型管束所需的换热面积较之连续型管束所需的分别减小约9%、6%和12%,扭齿型表现最佳;在管束紧凑性方面,连续型、平齿I型和扭齿型管束无明显差别,但选用平齿L型会使管束体积相对增大约18%。     

Numerical estimation of pressure drop and heat transfer characteristics in annular‐finned channel heat exchangers with different channel configurations

In this numerical investigation, three‐dimensional analysis has been used to study the effect of finned channels configuration of (circular, square, and triangular shape) and fin spacing with four rows in staggered arrangements. The finite volume method with k‐ ω turbulent model is applied to estimate the heat transfer and flow characteristics. The results illustrate that the development of the boundary layer between the fins surfaces is credited to the finned channels configuration, fin spacing, and Reynolds number. Moreover, the results of pressure drop and heat transfer with various channel configuration and different fin spacings (1.6, 2, and 4 mm) are presented and validated with the available correlations. The triangular‐finned channel with 1.6 mm fin spacing offered higher heat transfer enhancement followed by square‐ and circular‐finned channels. A considerable agreement was observed when the current findings and the existing correlations were compared, with a maximum deviation of 15% for all the cases.     

连续型与锯齿型螺旋翅片管翅片效率计算与分析

介绍了烟气换热领域常用的两类高频焊钢质螺旋翅片管.指出目前存在多种连续型与锯齿型高频焊螺旋翅片管翅片效率计算方法,不便于同类换热实验结果的相互比较.通过深入分析与计算比较,对连续型与锯齿型高频焊螺旋翅片管分别给出了建议的翅片效率计算方法,供相关的工程设计及实验研究选用.两种管型的翅片效率比较表明,锯齿翅片的翅片效率较高,提高的幅度随翅片高度增大而增大.     

Heat transfer and pressure drop correlations for the wavy fin and flat tube heat exchangers

A total of 11 cross-flow heat exchangers having wavy fin and flat tube were studied experimentally. A series of tests were conducted for air side Reynolds number in the range of 800–6500 with different fin pitches, fin lengths and fin heights, at a constant tube-side water flow rate of 2.5 m³/h. The air side thermal performance data were analyzed using the effectiveness-NTU method. The characteristics of heat transfer and pressure drop for different geometry parameters were reported in terms of Colburn j-factor and Fanning friction factor f, as a function of Re. The effects of fin pitch, fin height and fin length on the performance of heat transfer and pressure drop were examined. The general correlations for j and f factors were derived by multiple linear regression analysis and F test of significance. The correlations for j and f factors can predict 95% of the experimental data within ±10%.     

Experimental Research on Heat Transfer and Pressure Drop of Two Configurations of Pin Finned—Tubes in an In—line Array

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Forced convection heat transfer and pressure drop for a horizontal cylinder with vertically attached imperforate and perforated circular fins

In this study, the effect of holes placed on perforated finned heat exchangers on convective heat transfer experimentally investigated. Six millimeter-diameter holes were opened on each circular fin on a heating tube in order to increase convective heat transfer. These holes were placed on the circular fins in such a way as to follow each other at the same chosen angle. The holes created turbulence in a region near the heating tube surface on the bottom of the fin. Some experiments were then performed to analyze the effect of this turbulence on heat transfer and pressure drop. These experiments were carried out at six different angular locations in order to determine the best angular location. In addition, a perforated finned heater was compared with an imperforate finned heater to observe the differences. In the cases of the Re above the critical value, Nusselt numbers for the perforated finned positions are 12% higher than the Nusselt numbers for the imperforate state. Moreover, a correlation has been obtained between the Re and Nu in the Re number above the critical value and the Re below the critical value. Meanwhile, correlations regarding pressure drops in the flow areas have been obtained.     

Heat transfer and pressure drop characteristics of peripheral-finned tube heat exchangers

The peripheral-finned tube is a new geometry aimed at avoiding moisture-condensate blockage hindering of the air-side heat transfer, by allowing for robust air flow pathways. It consists of a porous structure formed by periodic, radial-hexagonal fin arrangements of different radial extents mounted with a 30° offset from its neighboring level. Here, the air-side pressure drop and the heat transfer characteristics of five different heat exchanger prototypes with different geometric characteristics, such as the radial fin length, fin distribution, and heat exchanger length, were evaluated experimentally in an open-loop wind-tunnel calorimeter. The results demonstrate the effective performance, i.e., the pressure drop and heat transfer characteristics, of this new heat exchanger. A one-dimensional theoretical model based on the porous media treatment was also developed to predict the thermal-hydraulic behavior of the heat exchanger. The model incorporates the actual fin geometry into the calculation of the air-side porosity. The air-side permeability is calculated according to the Kozeny–Carman model and the particle-diameter based analysis. The model predicts the experimental data within a few percent RMS, depending on the correlations used for the friction coefficient and interstitial Nusselt number.     

Comparative analysis of heat transfer and pressure drop in helically segmented finned tube heat exchangers

Four different semi-empirical models of heat transfer and pressure drop for helically segmented finned tubes in staggered layout were analyzed. The performance of a Helically Segmented Finned Tubes Heat Exchanger on an industrial scale was obtained and the predictions were compared with experimental data. The method used for thermal analysis is the Logarithmic Mean Temperature Difference (LMTD). Comparisons between predictions and experimental data show a precision greater than 95% in heat transfer for a combination between the Kawaguchi and Gnielinski models at a flue gas Reynolds number, based on the outside bare tube, of about 10,000. In the case of pressure drop, there is a precision of approximately 90% for the Weierman model at a Reynolds number, based on the outside bare tube, of about 10,000. And so, the results show that the best flow regime in which heat transfer and pressure drop are optimum, is for a Reynolds number (based on the outside bare tube) of about 10,000.     

Study on forced air convection cooling for electronic assemblies

The slotted fin concept was employed to improve the air cooling performance of plate-fin in heat sinks. Numerical simulations of laminar heat transfer and flow pressure drop were conducted for the integral plate fin, discrete plate fin and discrete slotted fin heat sinks. It is found that the performance of the discrete plate fin is better than that of the integral continuum plate fin and the performance of slotted fin is better than that of the discrete plate fin at the same pumping power of the fan. A new type of heat sink characterized by discrete and slotted fin surfaces with thinner fins and smaller spaces between fins is then proposed. Preliminary computation shows that this type of heat sink may be useful for the next generation of higher thermal load CPUs. The limit of cooling capacity for air-cooling techniques was also addressed. __________ Translated from Journal of Xi’an Jiaotong University, 2006, 40(11): 1241–1245 [译自: 西安交通大学学报]     

Experimental Study on Heat Transfer and Pressure Drop Characteristics of Four Types of Plate Fin－and－TUbe Heat Exchanger Surfaces

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Numerical investigation for improved heat transfer characteristics in micro‐fin tubes

Generally, internal micro‐fin tubes are used for increasing the life and performance of electronic devices. The micro‐fins enhance the heat transfer rate by increasing the surface area with an increase of the pressure drop. In this study, heat transfer and pressure drop are analyzed by varying Reynolds number with the increase in the number of fins in tubes. Heat transfer and pressure drop, together with turbulence kinetic energy of micro‐fin tubes (helical and straight) and a smooth tube, have been evaluated for different Reynolds numbers (60 000, 40 000, 20 000, and 2000) at a constant temperature of 350 K, which clearly establishes laminar to turbulent flow. It is observed that the helical micro‐fin tube has a better result compared with the straight micro‐fin tube and smooth tube at Reynolds numbers 60 000, 40 000, and 20 000 at velocity 2, 1, and 0.5 m/s, respectively. This study is an attempt to establish a comparison of different micro‐fin geometries with varying Reynolds numbers, concluding that a high Reynolds number is suitable for the same.     

Numerical investigation of heat transfer and pressure drop in enhanced tubes

This study investigates passive heat transfer enhancement techniques to determine the distribution of temperature and static pressure in test tubes, the friction factor, the heat flux, the temperature difference between the inlet and outlet fluid temperatures, the pressure drop penalty and the numerical convective heat transfer coefficient, and then compares the results to the experimental data of Zdaniuk et al. It predicts the single-phase friction factors for the smooth and enhanced tubes by means of the empirical correlations of Blasius and Zdaniuk et al. This study performed calculations on a smooth tube and two helically finned tubes with different geometric parameters also used in the analyses of Zdaniuk et al. It also performed calculations on two corrugated tubes in the simulation study. In Zdaniuk et al.'s experimental setup, the horizontal test section was a 2.74 m long countercurrent flow double tube heat exchanger with the fluid of water flowing in the inner copper tube (15.57–15.64 mm i.d.) and cooling water flowing in the annulus (31.75 mm i.d.). Their test runs were performed at a temperature around 20 °C for cold water flowing in the annulus while Reynolds numbers ranged from 12,000 to 57,000 for the water flowing in the inner tube. A single-phase numerical model having three-dimensional equations is employed with either constant or temperature dependent properties to study the hydrodynamics and thermal behaviors of the flow. The temperature contours are presented for inlet, outlet and fully developed regions of the tube. The variations of the fluid temperature and static pressure along tube length are shown in the paper. The results obtained from a numerical analysis for the helically tubes were validated by various friction factor correlations, such as those found by Blasius and Zdaniuk et al. Then, numerical results were obtained for the two corrugated tubes as a simulation study. The present study found that the average deviation is less than 5% for the friction factors obtained by the Fluent CFD program while Blasius's correlation has the average deviation of less than 10%. The corrugated tubes have a higher heat transfer coefficient than smooth tubes but a lower coefficient than helically finned tubes. The paper also investigates the pressure drop penalty for the heat transfer enhancement.     

Flow and heat transfer in compact offset strip fin surfaces

Experimental studies of air-side heat transfer and pressure drop characteristics of offset strip fins and flat tube heat exchangers were performed. A series of tests were conducted for 9 heat exchangers with different fin space, fin height, fin strip length and flow length, at a constant tube-side water flow rate of 2.5 m³/h. The characteristics of the heat transfer and pressure drop of different fin space, fin height and fin length were analyzed and compared. The curves of the heat transfer coefficients vs. the pumping power per unit frontal area were then plotted. Moreover, the enhanced heat transfer mechanism of offset strip fins was analyzed using field synergy theory. The results showed that fin length and flow length have more obviously effect on the thermal hydraulic characteristics of offset strip fins. __________ Translated from Journal of Shanghai Jiaotong University, 2007, 41(3): 366–369, 375 [译自: 上海交通大学学报]     

A study of the air-side heat transfer and pressure drop characteristics of tube-fin ‘no-frost’ evaporators

A study is presented on the influence of the air flow rate and surface geometry on the thermal-hydraulic performance of commercial tube-fin ‘no-frost’ evaporators. A specially constructed wind-tunnel calorimeter was used in the experiments from which data on the overall thermal conductance, pressure drop, Colburn j-factor and Darcy friction factor, f, were extracted. Eight different evaporator samples with distinct geometric characteristics, such as number of tube rows, number of fins and fin pitch were tested. Semi-empirical correlations for j and f are proposed in terms of the air-side Reynolds number and the finning factor. A discussion is presented on the performance of the evaporators with respect to specific criteria such as the pumping power as a function of heat transfer capacity and the volume of material in each evaporator.     

螺旋翅片管束传热和阻力特性的试验研究

对13个不同翅片间距、翅片高度、横向管间距、纵向管间距的螺旋翅片管束换热器在不同雷诺数条件下的传热和阻力特性进行了试验研究,得出了翅片间距、翅片高度、横向管间距、纵向管间距及雷诺数与换热特性Nu和阻力特性Eu的准则关系式,并对准则关系式进行了分析.结果表明:随着横向管间距和翅片间距的增大,螺旋翅片管的传热得到强化,但随着纵向管间距和翅片高度的增加,螺旋翅片管的传热有所减弱;随着横向管间距、纵向管间距和翅片间距的增大,螺旋翅片管的阻力减少,但随着翅片高度的增加,螺旋翅片管的阻力增加.