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1.
Ethylene–propylene–diene terpolymer (EPDM)/silicone blend nanocomposites are prepared by solution method for the first time. EPDM and silicone rubber in their 50:50 (by weight) blend is intercalated within the silicate sheets of organically modified montmorillonite. Organic modification to the pristine sodium montmorillonite (Na‐MMT) surfaces is carried out by ion‐exchange reaction using hexadecyl ammonium chloride. The incorporation of such organic functional group makes Na‐MMT hydrophobic and expands the interlayer spacing between silicate sheets. The intercalated structure of EPDM/silicone blend nanocomposites is characterized by the X‐ray diffraction. Transmission electron microscopic characterization visualized the presence of both exfoliated and intercalated layered silicate in the polymer nanocomposites. The mechanical properties of the nanocomposites show a maximum improvement in tensile strength and elongation at break of 23 and 68%, respectively, compared with EPDM/silicone blend. The dielectric measurement demonstrates the increase in relative permittivity for the nanocomposite than the pure blend. The increase in the onset temperature of the thermal degradation of nanocomposites (∼52°C) corresponding to 1 wt% decomposition indicates the enhancement of thermal stability of (EPDM)/silicone blend due to interaction with silicates. POLYM. COMPOS., 35:1834–1841, 2014. © 2014 Society of Plastics Engineers  相似文献   

2.
Nanocomposites based on biodegradable poly(?‐caprolactone) (PCL) and layered silicates (montmorillonite, MMT) were prepared either by melt interaction with PCL or by in situ ring‐opening polymerization of ?‐caprolactone as promoted by the so‐called coordination‐insertion mechanism. Both non‐modified clays (Na+ ‐MMT) and silicates modified by various alkylammonium cations were studied. Mechanical and thermal properties were examined by tensile testing and thermogravimetric analysis. Even at a filler content as low as 3 wt% of inorganic layered silicate, the PCL‐layered silicate nanocomposites exhibited improved mechanical properties (higher Young's modulus) and increased thermal stability as well as enhanced flame retardant characteristics as a result of a charring effect. It was shown that the formation of PCL‐based nanocomposites depended not only on the nature of the ammonium cation and related functionality but also on the selected synthetic route, melt intercalation vs. in situ intercalative polymerization. Interestingly enough, when the intercalative polymerization of ?‐caprolactone was carried out in the presence of MMT organo‐modified with ammonium cations bearing hydroxyl functions, nanocomposites with much improved mechanical properties were recovered. Those hybrid polyester layered silicate nanocomposites were characterized by a covalent bonding between the polyester chains and the clay organo‐surface as a result of the polymerization mechanism, which was actually initiated from the surface hydroxyl functions adequately activated by selected tin (II) or tin (IV) catalysts.  相似文献   

3.
A new ternary nanocomposite has been developed using ethylene propylene diene terpolymer (EPDM), ethylene vinyl acetate (EVA‐45) copolymer, and organically modified layered silicate (16 Me‐MMT) from sodium montmorillonite (Na+‐MMT). Wide angle X‐ray diffraction and transmission electron microscopic analysis confirmed the intercalation of the polymer chains in between the organosilicate layers and the nanoscale distribution of 16 Me‐MMT in polymer matrix, respectively. The measurement of mechanical properties for 2–8 wt% of 16 Me‐MMT loadings showed a significant increase in tensile strength, elongation at break, and modulus at different elongations. Such an improvement in mechanical properties has been correlated based on the fracture behavior of nanocomposite by SEM analysis. Thermal stability of EPDM/EVA/layered silicate ternary nanocomposites also showed substantial improvements compared with the neat EPDM/EVA blend, confirming thereby the formation of a high performance nanocomposite. POLYM. ENG. SCI., 46:437–843, 2006. © 2006 Society of Plastics Engineers  相似文献   

4.
On the basis of the fusion behavior of poly(vinyl chloride) (PVC), the influence of compounding route on the properties of PVC/(layered silicate) nanocomposites was studied. Four different compounding addition sequences were examined during the melt compounding of PVC with montmorillonite (MMT) clay, including (a) a direct dry mixing of PVC and nanoclay, (b) an addition of nanoclay at compaction, (c) an addition of nanoclay at the onset of fusion, and (d) an addition of nanoclay at equilibrium torque. Both unmodified sodium montmorillonite (Na+‐MMT) and organically modified montmorillonite (Org.‐MMT) clays were used, and the effect of the addition sequence of the clay during compounding on its dispersion in the matrix was evaluated by X‐ray diffraction and transmission electron miscroscopy. The surface color change, dynamic mechanical analysis, and flexural and tensile properties of PVC/clay nanocomposites were also studied. The experimental results indicated that both the extent of property improvement and the dispersion of nanoparticles in PVC/(layered silicate) nanocomposites are strongly influenced by the degree of gelation achieved in PVC compounds during processing. The addition of nanoclay to PVC must be accomplished at the onset of fusion, when PVC particles are reduced in size, in order to produce nanocomposites with better nanodispersion and enhanced mechanical properties. Overall, rigid PVC nanocomposites with unmodified clay (Na+‐MMT) were more thermally stable and exhibited better mechanical properties than their counterparts with organically modified clay (Org.‐MMT). J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers  相似文献   

5.
The biodegradability of poly(butylene adipate‐co‐butylene terephthalate) (PBAT) and PBAT/starch composites with layered silicates prepared by melt intercalation was evaluated with aerobic biodegradability tests in soil and in an aqueous medium containing activated sludge. Nonmodified montmorillonite (MMT) and octadecylamine‐modified montmorillonite (ODA‐M), known to give a microcomposite and an intercalated nanocomposite for PBAT, respectively, were used as layered silicates. After they were buried in the soil for 8 months, the PBAT/MMT microcomposite exhibited a higher weight loss than the control PBAT, whereas the PBAT/ODA‐M nanocomposite showed a lower weight loss instead. Also, the biodegradability test in the aqueous medium, by determining the biochemical oxygen demand, showed that the addition of MMT and/or starch to PBAT promoted biodegradation, whereas the addition of ODA‐M did not. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007  相似文献   

6.
The influence of granulometry and organic treatment of a Brazilian montmorillonite (MMT) clay on the synthesis and properties of poly(styrene‐con‐butyl acrylate)/layered silicate nanocomposites was studied. Hybrid latexes of poly(styrene‐co‐butyl acrylate)/MMT were synthesized via miniemulsion polymerization using either sodium or organically modified MMT. Five clay granulometries ranging from clay particles smaller than 75 μm to colloidal size were selected. The size of the clay particles was evaluated by specific surface area measurements (BET). Cetyl trimethyl ammonium chloride was used as an organic modifier to enhance the clay compatibility with the monomer phase before polymerization and to improve the clay distribution and dispersion within the polymeric matrix after polymerization. The sodium and organically modified natural clays as well as the composites were characterized by X‐ray diffraction analysis. The latexes were characterized by dynamic light scattering. The mechanical, thermal, and rheological properties of the composites obtained were characterized by dynamical‐mechanical analysis, thermogravimetry, and small amplitude oscillatory shear tests, respectively. The results showed that smaller the size of the organically modified MMT, the higher the degree of exfoliation of nanoplatelets. Hybrid latexes in presence of Na‐MMT resulted in materials with intercalated structures. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

7.
Poly(butylene succinate) and organically modified montmorillonite nanocomposites with there different compositions were prepared via melt blending in a twin‐screw extruder. The structure of the nanocomposites was studied with X‐ray diffraction and transmission electron microscopy, which revealed the formation of intercalated nanocomposites, regardless of the silicate loading. Dynamic mechanical analysis revealed a substantial increase in the storage modulus of the nanocomposites over the entire temperature range investigated. The tensile property measurements showed a relative increase in the stiffness with a simultaneous decrease in the yield strength in comparison with that of neat poly(butylene succinate). The oxygen gas barrier property of neat poly(butylene succinate) improved after nanocomposite preparation with organically modified montmorillonite. The effect of the layered‐silicate loading on the melt‐state linear viscoelastic behavior of the intercalated nanocomposites was also investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 777–785, 2006  相似文献   

8.
Nanocomposites based on biodegradable poly(butylene adipate‐co‐terephthalate) (PBAT) and layered silicates were prepared by the melt intercalation method. Nonmodified montmorillonite (MMT) and organo‐modified MMTs (DA‐M, ODA‐M, and LEA‐M) by the protonated ammonium cations of dodecylamine, octadecylamine, and N‐lauryldiethanolamine, respectively, were used as the layered silicates. The comparison of interlayer spacing between clay and PBAT composites with inorganic content 3 wt % measured by X‐ray diffraction (XRD) revealed the formation of intercalated nanocomposites in DA‐M and LEA‐M. In case of PBAT/ODA‐M (3 wt %), no clear peak related to interlayer spacing was observed. From morphological studies using transmission electron microscopy, the ODA‐M was found to be finely and homogeneously dispersed in the matrix polymer, indicating the formation of exfoliated nanocomposite. When ODA‐M content was increased, the XRD peak related to intercalated clay increased. Although the exfoliated ODA‐M (3 wt %) nanocomposite showed a lower tensile modulus than the intercalated DA‐M and LEA‐M (3 wt %) composites, the PBAT/ODA‐M composite with inorganic content 5 wt % showed the highest tensile modulus, strength, and elongation at break among the PBAT composites with inorganic content 5 wt %. Their tensile properties are discussed in relation to the degree of crystallinity of the injection molded samples. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 386–392, 2005  相似文献   

9.
Homogeneous and stable dispersion of layered silicates in their rubber nanocomposite is a matter of interest as it can significantly affect the material properties. Herein we propose a facile and easily industrialised approach for preparing highly dispersed montmorillonite (MMT)/rubber nanocomposites by the latex compounding method. Furthermore, an efficient way of enhancing the interlayer spaces of organically modified MMT (f-MMT) with alkyl-ammonium chains while mixing the styrene butadiene rubber (SBR) is reported. The f-MMT embedded SBR matrix shows a remarkable improvement of the modulus and tensile strength even in the low loading rate, which is ascribed to the well dispersion of the f-MMT enhancing interfacial interaction with the rubber matrix. Furthermore, we manufactured the practical pneumatic tire using f-MMT/SBR nanocomposite with outstanding wear resistance, grip performance and low-rolling resistance for the green tire application, opening up enormous opportunities to prepare high-performance rubber composites for future engineering applications.  相似文献   

10.
Resol‐layered silicate nanocomposites were synthesized by intercalative polymerization of phenol and formaldehyde using layered clays such as an aminoacid‐modified montmorillonite (MMT) and a commercial modified MMT (Cloisite 30B). The composites were prepared by a sequential process in which one of the reactives of the phenolic resin was reacted with the organosilicate and subsequently cured with triethylamine. The nanocomposites were studied by means of X‐ray diffraction, atomic force microscopy, and thermogravimetric analysis. Results show a strong clay composition dependence on the intercalation state. The composite of resol with 2 wt % aminoacid‐modified MMT content has the best dispersion of clay layers. Thermal stability of nanocomposites was slightly increased in comparison with the neat resol. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007  相似文献   

11.
The intercalated thermoplastic polyurethane (TPU)/montmorillonite (MMT) nanocomposites were prepared by melt blending TPU and organic octadecylammonium‐treated MMT (ODA‐MMT) at 150–155°C for 10 min. Compared with those of TPU/montmorillonite composites, the interface interaction and dispersion of TPU/ODA‐MMT nanocomposites were improved remarkably. The tensile strength and tear strength of the TPU/ODA‐MMT nanocomposites were higher than those of pure TPU, and the MMT platelets dispersed on the nanometer scale in TPU matrix had reinforce effect. Due to the “labyrinth” effect of the MMT platelets dispersed on the nanometer scale in the TPU matrix caused by the eximious barrier and strong interaction between the MMT platelets and TPU, the temperature of initial weight loss of the TPU/ODA‐MMT nanocomposites was higher than that of pure TPU and TPU/MMT composites in the second thermodegradation step. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers  相似文献   

12.
Carbon black (B)–nanoclay (NC) hybrid composites, based on millable polyurethane and brominated isoprene isobutylene rubber (BIIR), were prepared. The carbon black loading was fixed at 20 phr and organically modified sodium montmorillonite clay loading varied from 5 to 20 phr in each rubber compounds. The nanocomposites were prepared in laboratory by mixing two‐roll mill. The state of dispersion of the layered silicate was studied by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). XRD and TEM results indicated intercalation of PU and BIIR into the silicate interlayers, followed by exfoliation of the silicate layers into the elastomer matrices. However, the level of intercalation and exfoliation varied considerably with the type of elastomer. The reinforcing effects obtained were found to depend strongly on the extent and degree of the dispersion of the carbon black and silicate layers into the rubber matrices. Mechanical and dynamic mechanical properties were evaluated for each composite. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers  相似文献   

13.
Three types of maleated polypropylene–layered silicate nanocomposites with different dispersion states of layered silicate (deintercalated, intercalated, and exfoliated states) are prepared from two kinds of polypropylenes with different molecular weights, organically modified layered silicate and pristine montmorillonite to investigate the effect of the final morphology of the nanocomposite on the rheological and mechanical properties. Maleated polypropylene with high molecular weight intercalates slowly and the other with low molecular weight exfoliates fast into the organophilic layered silicates. Rheological properties such as oscillatory storage modulus, nonterminal behavior, and relative viscosity has close relationship with the dispersion state of layered silicates. The exfoliated nanocomposite shows the largest increase and the deintercalated nanocomposite shows almost no change in relative shear and complex viscosities with the clay content. The exfoliated nanocomposite shows the largest drop in complex viscosity due to shear alignment of clay layers in the shear flow. In addition, the final dispersion state of layered silicates intimately relates to the mechanical property. The dynamic storage moduli of nanocomposites show the same behavior as the relative shear and complex viscosities. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1526–1535, 2003  相似文献   

14.
BACKGROUND: The development of polymeric nanocomposites incorporating intercalated or exfoliated layered silicate clays into the organic matrix has been substantially motivated by the significant improvements induced by the presence of the inorganic component. Moreover, understanding and controlling the dispersion of inorganic layers into segmented polyurethane matrices by means of ionic interactions, and exploiting these interactions to enhance physicomechanical behaviour, could be of great interest in the field of polymer nanocomposites. RESULTS: New cationic polyurethane elastomers were prepared starting from poly(butylene adipate)diol (Mn = 1000 g mol?1), 4,4′‐diphenylmethane diisocyanate, 1,4‐butanediol and N‐methyldiethanolamine or N,N′‐β‐hydroxyethylpiperazine, used as potential quaternizable moieties. The characterization of the polymers was achieved using specific analyses employed for the macromolecular samples (Fourier transform infrared and 1H NMR spectroscopy, thermogravimetric analysis (TGA), gel permeation chromatography). An extension of our research on polymers reinforced with organically modified montmorillonite (OM‐MMT) in order to prepare hybrid composites with improved properties was performed and the resulting materials were characterized using TGA, X‐ray diffraction, atomic force microscopy and scanning electron microscopy. Also, the mechanical properties of the cationic polyurethane/OM‐MMT composites were investigated in comparison with the pristine ionic/non‐ionic polymers and their composites containing non‐ionic polymer blended with OM‐MMT or ionic polymer and unmodified MMT. CONCLUSION: The insertion of the organically modified clay into the polymeric matrix gave an improvement of the mechanical properties of the polyurethane composites, especially the tensile strength and stiffness of the hybrid materials. Copyright © 2009 Society of Chemical Industry  相似文献   

15.
Summary: Hydrogenated acrylonitrile butadiene rubber (HNBR) was melt compounded with montmorillonite (MMT) and organophilic modified MMTs prior to sulfur curing. In contrast to the micro‐composite formation resulting from the compounding of the HNBR and pristine MMT, the modified MMTs (i.e., octadecylamine: MMT‐ODA, octadecyltrimethylamine: MMT‐ODTMA, methyltallow‐bis(2‐hydroxyethyl) quaternary ammonium: MMT‐MTH intercalants) produced nanocomposites. It was found that the organoclay with primary amine intercalant (cf. MMT‐ODA) gave confined structures along with the exfoliated/intercalated structures. This was traced to its reactivity with the curatives. By contrast, the organoclays containing less reactive quaternary ammonium compounds (cf. MMT‐ODTMA, MMT‐MTH) were exfoliated and intercalated based on X‐ray diffraction (XRD) and transmission electron microscopy (TEM) results. The hydroxyl functional groups of the MMT‐MTH supported the clay dispersion. The better adhesion between MMT‐MTH and HNBR was explained by hydrogen bonding between the hydroxyl groups of the intercalant and the acrylonitrile group of the HNBR matrix. This HNBR/MMT‐MTH nanocomposite showed the best mechanical properties as verified by tensile mechanical tests and dynamic mechanical thermal analysis (DMTA). The high tensile strength along with the high elongation at break for the rubber nanocomposites were attributed to the ability of the ‘clay network’ to dissipate the input energy upon uniaxial loading.

Scheme of failure development in rubber/organoclay mixes with poor (a) and good (b) dispersion of the clay layers.  相似文献   


16.
Conditions were established for dispersing clay nanolayers into both cis‐1,4‐polyisoprene (synthetic) natural rubber (NR) and epoxidized natural rubbers (ENR) having 25 or 50 mol % epoxide. The clay was a sodium montmorillonite and was used as a pristine layered silicate or as organically modified layered silicates to make the galleries more hydrophobic and thus more compatible with the elastomers. The chemical modifications were carried out using an ion‐exchange reaction with alkyl ammonium cations. Incorporation of the clays into the elastomers was achieved by mixing the components themselves in a standard internal blender or by mixing dispersions of them in toluene or methyl ethyl ketone. X‐ray diffraction results indicated intercalation of NR and ENR into the silicate interlayers, followed by exfoliation of the silicate layers into the elastomer matrices. Of primary interest was the effect of the intercalated and exfoliated clays on the mechanical properties of the elastomers. The reinforcing effects obtained were found to depend strongly on the extent of the dispersion of the silicate layers into the rubber matrices. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1391–1403, 2001  相似文献   

17.
In this study biocompatible/biodegradable poly(lactic acid) (PLA)/layered silicate nanocomposites (PLSNs) were successfully prepared by the intercalation of PLA polymer into organically modified layered silicate through the solution mixing process. Both X‐ray diffraction data and transmission electron microscopy images of PLSNs indicate most of the swellable silicate layers were disorderedly intercalated into the PLA matrix. Mechanical properties of the 0.1 wt% silicate‐containing fabricated nanocomposites performed by dynamic mechanical analysis have significant improvements in the storage modulus when compared to that of neat PLA matrix. Adding more layered silicates into PLA matrix induced a decrease in the mechanical properties of PLSNs, probably due to the presence of a large dimension of porosity in the fabricated nanocomposites. POLYM. ENG. SCI., 45:1615–1621, 2005. © 2005 Society of Plastics Engineers  相似文献   

18.
In this work, a nonconventional protein source of pea protein isolate (PPI) was filled with montmorillonite (MMT) and rectorite (REC) by solution intercalation respectively, and then the reinforced PPI‐based nanocomposites were produced by hot press. The structure and interaction in the nanocomposites were investigated by FTIR, XRD, DSC, DMA, and pH and Zeta‐potential tests whereas the reinforcing effect was verified by tensile test. Furthermore, the origin of enhancing mechanical performances and the effects of layered silicate structure were explored. Although the MMT with lower negative‐charge surface and smaller apparent size of crude particles was easier to be exfoliated completely, the exfoliated REC nanoplatelets with more negative‐charge could form stronger electrostatic interaction with positive‐charge‐rich domains of PPI molecules, and hence produced the highest strength in two series of nanocomposites. In this case, the newly formed hydrogen bonds and electrostatic interaction on the surface of silicate lamellas guaranteed the transferring of the stress to rigid layered silicates. The cooperative effect of newly formed physical interaction between layered silicates and PPI molecules as well as the spatial occupancy of intercalated agglomerates of layered silicates destroyed the original microphase structure of PPI matrix and cleaved the entanglements among PPI molecules. It was not in favor of enhancing the elongation and strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

19.
Thermoplastic elastomer (TPE)–clay nanocomposites based on poly[styrene–(ethylene‐co‐butylene)–styrene] triblock copolymer (SEBS) were prepared. Natural sodium montmorillonite (MMT) clay was organically modified by octadecyl amine to produce an amine‐modified hydrophobic nanoclay (OC). Commercially available Cloisite 20A (CL20) and Cloisite 10A, tallow ammine modified nanoclays, were also used. The intergallery spacing of MMT increased on amine modification as suggested by the shifting of the X‐ray diffraction (XRD) peak from 7.6 to 4.5 and 3.8° in the cases of OC and CL20, respectively. The latter demonstrated no XRD peak when it was used at 2 and 4 parts phr in the SEBS system. Transmission electron microscopy studies showed the intercalation–exfoliation morphology in SEBS containing 4 parts of CL204–SEBS, agglomeration in SEBS having 4 parts of MMT, and mixed morphology in SEBS with 4 parts of OC systems. Locations of the clay particles were indicated by the atomic force micrographs. Mechanical and dynamic mechanical thermal analysis studies confirmed the best properties with the CL204–SEBS nanocomposites. Significant improvements in mechanical properties such as tensile strength, modulus, work to break, and elongation at break were achieved with the CL204–SEBS in polymer‐layered silicate nanocomposites. Dynamic mechanical studies further showed the affinity of the organoclays toward both segments of the TPE and a compatibilization effect with CL20 at a 4‐phr loading. Atomic force microscopy showed distinctly different morphologies in nanocomposites prepared through solution and melt processing. Comparisons of the mechanical, dynamic mechanical, and morphological properties of the nanocomposites prepared by melt and solution intercalation processes were done. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2040–2052, 2006  相似文献   

20.
Nanostructure of poly(ethylene‐co‐vinyl acetate)/organically modified montmorillonite (MMT; EVA/organoclay) nanocomposites prepared by melt intercalation process was investigated using X‐ray diffraction (XRD) and transmission electron microscopy (TEM). Three kinds of organoclays were used to see their influences on the nanostructure of the EVA hybrids. The effects of the polar interactions between the polymer and the silicate layers of organoclays were also investigated by grafting maleic anhydride onto EVA. It was found that the strong polar interactions between the polymer and the silicate layers of organoclays are critical to the formation of polymer‐layered silicate nanocomposites. The results also showed that increasing the mixing temperature was unfavorable to improve the dispersion of organoclays in the EVA matrix. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1901–1909, 2003  相似文献   

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