Rheological characterisation of cement pastes with nanosilica,silica fume and superplasticiser additions

Abstract

Abstract

This paper reports the effect of silica fume (SF), nanosilica (NS) and superplasticiser (SP) addition on the rheological behaviour of Portland cement pastes with different amounts of SF (0-10%), NS (1%) and SP (0-0·4%) and water to binder (W/B) ratio of 0·4. A rheometer with concentric cylinders geometry was used and the maximum shear rate of 100?s^?1 was applied. SP decreased the hysteresis area, while SF and NS increased it. Samples with NS showed high slopes in descending curves, while samples with SF and high dosages of SP showed lower values. In both cases, the Bingham model resulted in negative values for the yield stress, so that the Herschel-Bulkley model was used instead. The spread values variation on flow table did not follow a linear regression model. For this investigation, commercially available SF and NS were used.     

Effect of various superplasticizers on the rheological properties of Portland cement pastes

In the present work, the influence of the addition of some superplasticizers employed for maximising the solid loading of Portland cement pastes has been investigated. Cement pastes were prepared from deionized water and a commercial manufactured ordinary Portland cement 32.5 R (produced by Buzzi Unicem). Cement and water were mixed with a vane stirrer according to ASTM Standard C305. The water/cement ratio was kept fixed at 0.32. Three commercial superplasticizing agents produced by Ruredil were used: they are based on a melamine resin (Fluiment 33 M), on a modified lignosulphonate (Concretan 200 L), and on a modified polyacrylate (Ergomix 1000). Rheological tests were carried out at 25 °C by using the rate controlled coaxial cylinder viscometer Rotovisko-Haake 20, system M5-Osc., measuring device MV2P with serrated surfaces. The tests were performed under both continuous and oscillatory flow conditions. Ergomix 1000 presents a different behaviour as that of the other two superplasticizers studied, because it shows a marked shear-thickening behaviour above a critical deflocculant concentration and slight elastic effects particularly at high dosages as well.     

Rheological characterization of C-S-H phases-water suspensions

The aim of this experimental work was to investigate the performance of microsilica-calcium hydroxide-water suspensions. Interactions between the raw material particles and between water and the raw material particles lead to the formation of gelatinous structures in this suspension. It is essential to use oscillation methods to examine the structure without destruction. The characterization of the tests is made by the storage modulus G′ in dependence of the frequency. The tests show an unexpectedly strong elastic behaviour.     

Predicting Ca(OH)2 content and chemical shrinkage of hydrating cement pastes using analytical approach

A semiempirical model is proposed to predict the evolution of chemical shrinkage and Ca(OH)₂ content of cement paste at early age of hydration. The model is based on chemical equations and cement compound hydration rates. Chemical shrinkage and Ca(OH)₂ amount are computed using the stoichiometric results of the hydration reactions considered in the model and the density of hydration products and reactants. The model validation is conducted by comparison between computed and experimental results achieved on ordinary cement pastes with different water-to-cement (w/c) ratios (0.25, 0.30, 0.35 and 0.40) cured at 10, 20, 30, 40 and 50 °C, respectively. Hydration degree and Ca(OH)₂ content are determined using the thermogravimetric analysis (TGA) and chemical shrinkage evolution using a gravimetric method.The comparison reveals a good consistency between modelled and experimental data at early age of hydration.     

Tobermorite/jennite- and tobermorite/calcium hydroxide-based models for the structure of C-S-H: applicability to hardened pastes of tricalcium silicate, β-dicalcium silicate, Portland cement, and blends of Portland cement with blast-furnace slag, metakaolin, or silica fume

The purpose of this article is to discuss the applicability of the tobermorite-jennite (T/J) and tobermorite-‘solid-solution’ calcium hydroxide (T/CH) viewpoints for the nanostructure of C-S-H present in real cement pastes. The discussion is facilitated by a consideration of the author's 1992 model, which includes formulations for both structural viewpoints; its relationship to other recent models is outlined. The structural details of the model are clearly illustrated with a number of schematic diagrams. Experimental observations on the nature of C-S-H present in a diverse range of cementitious systems are considered. In some systems, the data can only be accounted for on the T/CH structural viewpoint, whilst in others, both the T/CH and T/J viewpoints could apply. New data from transmission electron microscopy (TEM) are presented. The ‘inner product’ (Ip) C-S-H in relatively large grains of C₃S or alite appears to consist of small globular particles, which are ≈4-8 nm in size in pastes hydrated at 20 °C but smaller at elevated temperatures, ≈3-4 nm. Fibrils of ‘outer product’ (Op) C-S-H in C₃S or β-C₂S pastes appear to consist of aggregations of long thin particles that are about 3 nm in their smallest dimension and of variable length, ranging from a few nanometers to many tens of nanometers. The small size of these particles of C-S-H is likely to result in significant edge effects, which would seem to offer a reasonable explanation for the persistence of Q⁰(H) species. This would also explain why there is more Q⁰(H) at elevated temperatures, where the particles seem to be smaller, and apparently less in KOH-activated pastes, where the C-S-H has foil-like morphology. In blended cements, a reduction in the mean Ca/Si ratio of the C-S-H results in a change from fibrillar to a crumpled-foil morphology, which suggests strongly that as the Ca/Si ratio is reduced, a transition occurs from essentially one-dimensional growth of the C-S-H particles to two-dimensional; i.e., long thin particles to foils. Foil-like morphology is associated with T-based structure. The C-S-H present in small fully hydrated alite grains, which has high Ca/Si ratio, contains a less dense product with substantial porosity; its morphology is quite similar to the fine foil-like Op C-S-H that forms in water-activated neat slag pastes, which has a low Ca/Si ratio. It is thus plausible that the C-S-H in small alite grains is essentially T-based (and largely dimeric). Since entirely T-based C-S-H is likely to have different properties to C-S-H consisting largely of J-based structure, it is possible that the C-S-H in small fully reacted grains will have different properties to the C-S-H formed elsewhere in a paste; this could have important implications.     

Characteristics and reactivities of Ca(OH)2/silica fume sorbents for low-temperature flue gas desulfurization

Ca(OH)₂/silica fume sorbents were prepared with various Ca(OH)₂/silica fume weight ratios and slurrying times at 65°C and a water/solid ratio of 10/1. Dry sorbents prepared were characterized, and their reactivities toward SO₂ were measured in a differential fixed-bed reactor at the conditions similar to those in the bag filters in the dry and semidry flue gas desulfurization (FGD) processes. The reaction between Ca(OH)₂ and silica fume in the slurry was very fast. The formation of calcium silicate hydrates, which were mainly C-S-H(I), resulted in sorbent particles with a highly porous structure that seemed compressible under high pressures. The sorbents were mesoporous, and their specific surface areas and pore volumes were much larger than those of Ca(OH)₂ alone. The utilization of Ca of sorbent increased with increasing silica fume content mainly due to the increase in the specific surface area of sorbent. The sorbent with Ca(OH)₂ had the maximum SO₂ capture. Sorbents with Ca(OH)₂ contents less than and greater than would have a SO₂ capture greater than that of Ca(OH)₂ alone. Both the utilization of Ca and SO₂ capture per unit specific surface area of sorbent decreased in general with increasing specific surface area. At the same Ca(OH)₂ content, the utilization of Ca or SO₂ capture of the Ca(OH)₂/silica fume sorbent was greater than that of the Ca(OH)₂/fly ash sorbent; however, the amount of SO₂ captured per unit surface area of the former sorbent was smaller than that of the latter sorbent. The results of this study are useful to the preparation of silica-enhanced sorbents for use in the dry and semidry FGD processes.     

Effect of treatment temperature on the early hydration characteristics of superplasticized silica fume blended cement pastes

In this investigation, two mixes were used: ordinary Portland cement (OPC) and a blended cement prepared with the partial substitution of OPC by 10 mass% silica fume (SF). The setting and hardening characteristics were monitored by the aid of electrical conductivity as a function of curing time. The shear stress and electrical conductivity were studied at different temperatures, namely, 20, 35, 45 and 55 °C. As the temperature increases, the shear stresses decrease with the increase of shear rate. The height of electrical conductivity peaks of superplasticized cement pastes increases due to the increase of the paste fluidity. In the presence of 1.0% polycarboxylate (PC), the electrical conductivity of cement pastes decreases from 1 to 28 days. PC retards the hydration of cement pastes. The presence of PC extended the setting times of cement pastes at 35 °C than at 20 °C due to the increase in the adsorption capacity at this temperature. PC extends the dormant stage of the hydration process and delays the onset of the accelerating stage, without affecting its rate.     

Autogenous deformations of cement pastes: Part II. W/C effects, micro-macro correlations, and threshold values

A broad experimental study has been performed, from the end of mixing up to 2 years, on a set of plain cement pastes prepared with the same type I ordinary portland cement (OPC) and various water-to-cement ratios (W/C), and cured at various constant temperatures. Several parameters have been measured on the hydrating materials, such as chemical shrinkage, volumetric and one-dimensional autogenous deformations, degree of hydration of the cement, Ca(OH)₂ content and Vicat setting times. Drying shrinkage has also been measured on the mature materials. In this part II of the paper, the effects of W/C within the range 0.25-0.60 have in particular been analysed in relation to the microstructural characteristics of the materials. This micro-macro analysis has highlighted a W/C threshold value (located around 0.40) both at the macro-level (on autogenous, but also on drying deformations and durability-related properties) and at the micro-level (characteristics of the hydration products, MIP porosity and pore size distribution, etc.).In addition, volumetric and one-dimensional autogenous shrinkage deformations have been compared in the case of W/C=0.25 and T=20 °C. Finally, a critical twofold (chemical and structural) effect of calcium hydroxide has been found. When significant structural effects, generated by the formation and the growth of large-size Ca(OH)₂ crystals, take place, swelling can become prominent, as observed for one-dimensional autogenous deformations in the case of medium and high W/C, and deviations are recorded on linear relationships.     

Pozzolanic activity of clinoptilolite: A comparative study with silica fume, fly ash and a non-zeolitic natural pozzolan

Pozzolanic activity of clinoptilolite, the most common natural zeolite mineral, was studied in comparison to silica fume, fly ash and a non-zeolitic natural pozzolan. Chemical, mineralogical and physical characterizations of the materials were considered in comparative evaluations. Pozzolanic activity of the natural zeolite was evaluated with various test methods including electrical conductivity of lime-pozzolan suspensions; and free lime content, compressive strength and pore size distribution of hardened lime-pozzolan pastes. The results showed that the clinoptilolite possessed a high lime-pozzolan reactivity that was comparable to silica fume and was higher than fly ash and a non-zeolitic natural pozzolan. The high reactivity of the clinoptilolite is attributable to its specific surface area and reactive SiO₂ content. Relatively poor strength contribution of clinoptilolite in spite of high pozzolanic activity can be attributable to larger pore size distribution of the hardened zeolite-lime product compared to the lime-fly ash system.     

Estimating rheological properties of cement pastes using various rheological models for different test geometry, gap and surface friction

Shear stress-shear rate flow tests were carried out on various cement pastes incorporating different mineral additions and chemical admixtures using various test geometries. Different gaps and friction capacity of shearing surfaces of the test geometries were employed in the flow tests. Rheological properties of cement pastes were calculated from the resulting flow curves using various rheological models. The Bingham, Modified Bingham, Herchel-Bulkley and Casson models were used to estimate yield stress. Plastic viscosity was estimated by the Bingham, Modified Bingham and Casson models, while the Williamson and Sisko models were used to estimate the theoretical viscosity at zero and infinite shear rates. It was observed that the rheological properties of cement pastes varied with the change of the test geometries and rheological models used for their calculation. The performance of rheological models in estimating the rheological properties of cement pastes, as expressed by a standard error, varied with the test geometries as well as with the composition of cement pastes. The paper highlights the difficulty in reconciling rheological results from different sources and the need for standardizing rheological test methods for rheological interlaboratory results to be critically analyzed and compared.     

Determination of the elastic constants of portlandite by Brillouin spectroscopy

The single crystal elastic constants C_ij and the shear and adiabatic bulk modulus of a natural portlandite (Ca(OH)₂) crystal were determined by Brillouin spectroscopy at ambient conditions. The elastic constants, expressed in GPa, are: C₁₁ = 102.0(± 2.0), C₁₂ = 32.1(± 1.0), C₁₃ = 8.4(± 0.4), C₁₄ = 4.5(± 0.2), C₃₃ = 33.6(± 0.7), C₄₄ = 12.0(± 0.3), C₆₆ = (C₁₁-C₁₂)/2 = 35.0(± 1.1), where the numbers in parentheses are 1σ standard deviations. The Reuss bounds of the adiabatic bulk and shear moduli are K_0S = 26.0(± 0.3) GPa and G₀ = 17.5(± 0.4) GPa, respectively, while the Voigt bounds of these moduli are K_0S = 37.3(± 0.4) GPa and G₀ = 24.4(± 0.3) GPa. The Reuss and Voigt bounds for the aggregate Young's modulus are 42.8(± 1.0) GPa and 60.0(± 0.8) GPa respectively, while the aggregate Poisson's ratio is equal to 0.23(± 0.01). Portlandite exhibits both large compressional elastic anisotropy with C₁₁/C₃₃ = 3.03(± 0.09) equivalent to that of the isostructural hydroxide brucite (Mg(OH)₂), and large shear anisotropy with C₆₆/C₄₄ = 2.92(± 0.12) which is 11% larger than brucite. The comparison between the bulk modulus of portlandite and that of lime (CaO) confirms a systematic linear relationship between the bulk moduli of brucite-type simple hydroxides and the corresponding NaCl-type oxides.     

Microanalysis of alkali-activated fly ash-CH pastes

Samples of a Class F fly ash and calcium hydroxide (CH) hydrated in pH 13.2 sodium hydroxide solution were analyzed using backscattered electron, scanning Auger, and X-ray microanalysis. The Class F fly ash, composed mainly of aluminosilicate glass and silica, was reacted for 8, 14, and 78 days at various temperatures. These samples represent both long-term and early-age stages of hydration. Results show that a hydrate product with calcium to silica ratio near 1.4 and katoite are formed. X-ray and scanning Auger microanalysis show evidence of the formation of hydrate product on the surface of both fly ash and CH particles at early ages. This finding suggests a new mechanism to explain prior data that shows that the hydration rates increase with increasing CH-ash content in the starting mixture.     

Utilization of fly ash with silica fume and properties of Portland cement-fly ash-silica fume concrete

This paper reports the normal consistency, setting time, workability and compressive strength results of Portland cement-fly ash-silica fume systems. The results show that water requirement for normal consistency was found to increase with increasing SF content while a decrease in initial setting time was found. Workability, measured in term of slump, was found to decrease with silica fume content (compared to blends without silica fume). However, it must be noted that despite the reduction in the slump values, the workability of Portland cement-fly ash-silica fume concrete in most cases remained higher than that of the Portland cement control concrete. Furthermore, the utilization of silica fume with fly ash was found to increase the compressive strength of concrete at early ages (pre 28 days) up to 145% with the highest strength obtained when silica fume was used at 10 wt%. Moreover, scanning electron micrographs show that utilization of fly ash with silica fume resulted in a much denser microstructure, thereby leading to an increase in compressive strength.     

Investigations on the performance of silica fume-incorporated cement pastes and mortars

Studies on the performance of cementitious products with silica fume (SF) are very important, as it is one of the inevitable additives to produce high-performance concrete (HPC). In this study, some experimental investigations on the influence of SF on various preliminary properties of cement pastes and mortars are reported. The properties included specific gravity and normal consistency (NC) of cement and air content and workability of mortar with different SF contents. Pozzolanic and chemical reactions of SF have been studied on setting times, soundness and shrinkage of cement pastes. Further, strength developments in compression and tension in cement mortars have also been studied at various SF contents. SF was varied from 0% to 30% at a constant increment 2.5/5% by weight of cement. Test results show that the SF changes the behavior of cement pastes and mortars significantly. It has been observed that the water-binder (w/b) (cement+SF) ratio seemed to play an important role for the performance of the products with higher SF contents. NC, soundness and drying shrinkage of cement pastes and the strength of mortar increase as the SF content increases, while the initial setting times of cement pastes and the air content and workability of mortar decrease as the SF content increases. However, hardly any influence has been observed on the final setting times of cement pastes. The early age hydration reactions of C₃A and C₃S increase with the addition of SF. The optimum SF content ranges between 15% and 22%.     

Influence of mixing sequence and superplasticiser dosage on the rheological response of cement pastes at different temperatures

An experimental methodology to study the rheological response of superplasticised cement pastes subjected to temperatures ranging from 5 to 45 °C is presented. The content of a polycarboxylate-based superplasticiser (PC) and moment of its addition to the mix (direct or delayed) are investigated. A loop of shear rate ramps is applied to each sample in order to obtain information about apparent viscosities and yield stresses, as well as a measure of their thixotropic behaviour. Results from the experimental campaigns indicate PC saturation dosages depend only slightly on temperature. The evolution of yield stress and thixotropy with temperature shows inverted trends under some conditions.     

Impedance spectroscopy study of hardened Portland cement paste

In this paper, the differential impedance analysis (DIA) has been applied to the study of the dielectric properties of hardened Portland cement paste. Two time constants are found in the impedance spectra obtained in the frequency region form 100 kHz to 15 MHz. One time constant has been attributed to the solid matrix and the other one to the liquid phase filling the pores. The effect of the cement paste-electrodes interface has been quantified using two different experimental set-ups. Measurements using direct contact between electrodes and cement paste have been compared with measurements using an air gap technique in which the specimen “floats” between the electrodes. The two referred time constants have been found in both types of measurements. The influence of drying on the dielectric parameters is also studied.     

Modeling the degradation of Portland cement pastes by biogenic organic acids

Reactive transport models can be used to assess the long-term performance of cement-based materials subjected to biodegradation. A bioleaching test (with Aspergillus niger fungi) applied to ordinary Portland cement pastes during 15 months is modeled with HYTEC. Modeling indicates that the biogenic organic acids (acetic, butyric, lactic and oxalic) strongly accelerate hydrate dissolution by acidic hydrolysis whilst their complexation of aluminum has an effect on the secondary gel stability only. The deepest degradation front corresponds to portlandite dissolution and decalcification of calcium silicate hydrates. A complex pattern of sulfate phases dissolution and precipitation takes place in an intermediate zone. The outermost degraded zone consists of alumina and silica gels. The modeling accurateness of calcium leaching, pH evolution and degradation thickness is consistently enhanced whilst considering increase of diffusivity in the degraded zones. Precipitation of calcium oxalate is predicted by modeling but was hindered in the bioleaching reactor.     

A model to predict the amount of calcium hydroxide in concrete containing mineral admixtures

This study examines in detail the degree of reactivity of admixtures, such as fly ash and blast furnace slag, and their effect on the levels of calcium hydroxide in cement paste. Experimental results indicate that reactivity between calcium hydroxide and mineral admixture is dependent on the amount of calcium hydroxide and the degree of hydration of mineral admixtures.From these results, a model was formulated to predict the reaction between calcium hydroxide and mineral admixtures, and its validity verified by comparing calculated data with the data from the tests with cement mortar specimens. The calculated values of calcium hydroxide agree well with the test results. The parameters of the prediction model are dependent on the physical and chemical characteristics of mineral admixtures.     

A comparative study of ordinary and mineralised Portland cement clinker from two different production units Part II: Characteristics of the calcium silicates

Portland cement clinkers from two production units were investigated in order to determine the effects of mineralisation on alite and belite; Plant 1: ordinary clinker (P1) and clinker mineralised with CaF₂₊CaSO₄ (P1m); Plant 2: ordinary clinker (P2) and two clinkers mineralised with CaF₂₊CaSO₄ (P2m, P2m′).The polymorphism of alite was studied using synchrotron X-ray powder diffraction (XRD), wavelength 1.5227 Å, and electron diffraction (ED) in a transmission electron microscope. The substitutions of minor elements in alite and belite were determined using electron microprobe analysis. Clinkers P1 and P1m both contained apparent rhombohedral alite (XRD) with an incommensurately modulated structure (ED), while clinkers P2, P2m, and P2m′ all contained monoclinic alite (XRD). The addition of mineralisers in the process caused increased content of fluoride in alite and increased substitution of Si(4+) by Al(3+) and S(6+) in both calcium silicates. The latter effect was most pronounced in clinker P1m due to its high molar SO₃ to alkali oxide ratio (R=2.18).The improved hydraulic activity of P1m compared to P1 was caused by substitutions rather than a change in symmetry. The decreased hydraulic activity of P2m and P2m′ compared to P2 was explained by the high levels of fluorine, which had a retarding effect on the hydration.     

Quantitative Si MAS NMR spectroscopy of cement and silica fume containing paramagnetic impurities

The low natural abundance and the long spin lattice relaxation time of ²⁹Si lead to long measurement times and/or low signal-to-noise ratios using ²⁹Si magic angle spinning NMR spectroscopy. By contrast, samples containing paramagnetic iron ions have much shorter relaxation times, making measurements up to seven times more efficient, but at the same time making quantitative analysis unreliable. To solve the problem, the spin-lattice relaxation times of ordinary Portland cement (opc) and silica fume with and without iron content has been determined with inversion recovery experiments. The effect of varying the spectrum repetition time on the quantitative analysis is demonstrated for mixtures of opc with silica fume. For opc and silica fume with iron impurities repetition times as short as 5 s has permitted accurate quantitative analysis of the silicates present in these materials.