Zeolite filled P84 co-polyimide membranes for dehydration of isopropanol through pervaporation process

We have developed zeolite 5A and 13X embedded P84 co-polyimide membranes with enhanced permeability and selectivity for the pervaporation dehydration of isopropanol (IPA). It is found that a higher annealing temperature, i.e., is more favorable to improve adhesion between zeolite and polymer phase, and to enhance charge transfer complexes (CTCs) formation. FESEM, DSC and gas permeation results show that zeolite 13X has better compatibility with the matrix polymer than zeolite 5A because of stronger interactions between Na cations in zeolite 13X framework and electron acceptor groups of P84 polyimide. The addition of zeolite into the P84 dense membrane improves water sorption capacity and pervaporation separation performance significantly. Owing to the bigger pore size, larger pore volume, higher sorption capacity and better adhesion, the zeolite 13X incorporated P84 membranes has a much higher permeability than zeolite 5A filled membranes. Interestingly, both have comparably high selectivity possibly because of the effects of chain rigidification and partial pore blockage. The addition of zeolite 13X reduces activation energy for water permeation through the membrane but increases that for IPA permeation. However, the addition of zeolite 5A increases activation energy for both water and IPA permeation. Pervaporation permeability increases with zeolite 13X loading, while the selectivity achieves the maximum at 30 wt% zeolite 13X loading. When the zeolite 13X loading approaches 40 wt%, the adhesion between zeolite and polymer becomes poor and the membrane selectivity declines. A comparison between pervaporation and gas separation results reveals that pervaporation membranes can tolerate a higher degree of interstitial defects than gas separation membranes because of stronger molecular interactions between the feed and the polymer, and the larger molecular size difference between penetrants in the former.     

Synthesis,characterization and application of PVA/ionic liquid mixed matrix membranes for pervaporation dehydration of isopropanol

In this study,polyvinyl alcohol (PVA)-ionic liquid (IL) membranes were prepared for the separation of isopropylalcohol (IPA)-water azeotropic mixtures by pervaporation.PVA-IL composite membranes were prepared by simple solvent evaporation method using four ILs,viz.,1-n-butyl-3-methylimidazolium chloride (BMIMCl),1-hexyl-3-methylimidazolium chloride (HMIMCl),1-hexyl-3-methylimidazolium tetrafluoroborate (HMIMBF4)and 1-octyl-3-methylimidazolium chloride (OMIMCl).Three ILs were used to study the effect of alkyl chain on the pervaporation performance.The study had focused on the effect feed water concentration from 10％-40％and effect of feed temperature from 50-80 ℃.Physiochemical properties of all the membranes were studied using Fourier transform infrared spectroscopy (FTIR),scanning electron microscopy (SEM) and contact angle measurement.The Arrhenius activation energies for permeation were estimated to be in the range 4-12 kJ.mol-1 from the temperature dependent permeation values.     

Mixed matrix membranes of Matrimid 5218 loaded with zeolite 4A for pervaporation separation of water–isopropanol mixtures

Mixed matrix membranes were prepared by incorporating zeolite 4A into polyimide of Matrimid 5218 using solution-casting technique. The fabricated membranes were characterized by scanning electron microscopy (SEM), differential scanning calorimeter (DSC) and thermo gravimetric analysis (TGA). It was found that the higher annealing temperature of 250 °C is more favorable to improve adhesion between zeolite and polymer phases. Effects of different parameters such as temperature (30–60 °C), water content in feed (10–40 wt.%), zeolite loading (0–15 wt.%) and polymer content (10 and 15 wt.%) on pervaporation dehydration of isopropanol were studied. Sorption studies were carried out to evaluate degree of swelling of the membranes in feed mixtures of water and isopropanol. The experimental results showed that both pervaporation flux and selectivity increase simultaneously with increasing the zeolite content in the membranes. The membrane containing Matrimid 5218 (10 wt.%)–zeolite 4A (15 wt.%) exhibits the highest separation factor (α) of 29,991 with a substantial permeation flux (J) of 0.021 kg/m² h at 30 °C for 10 wt.% of water in the feed. The PV performance was also studied in term of pervaporation separation index (PSI). Permeation flux was found to follow the Arrhenius trend over the investigated temperature range.     

The development of high performance P84 co-polyimide hollow fibers for pervaporation dehydration of isopropanol

Probably because of material and fabrication limitations, most previously developed hollow fibers were lack of high performance for pervaporation dehydration applications. In this paper, we have successfully developed integrally skinned BTDA-TDI/MDI (P84) co-polyimide hollow fibers for pervaporation dehydration of isopropanol (IPA), which have impressive flux and selectivity towards water. The effects of spinning conditions such as air gap distance, coagulation temperature, and dope/bore fluid flow rates on membrane formation, morphology and pervaporation performance have been determined. Even though spinning conditions affect membrane separation performance, it is found that silicone rubber coating and heat treatment play much more important roles on performance enhancement. Not only can the silicone rubber coating effectively seal the membrane defects, but also triple the selectivity because of its nature of high water permeability while its hydrophobic property does not dominate. A tremendous increase in separation factor/selectivity (20-100 times) is observed after a heat treatment at . The newly developed P84 hollow fibers after heat treatment have a flux of and a separation factor of 10 585 for dehydration of 85/15 (w/w) IPA/water mixture at .     

Fabrication of graphene oxide composite membranes and their application for pervaporation dehydration of butanol

As a new kind of 2D nanomaterials, graphene oxide (GO) with 2–4 layers was fabricated via a modified Hummers method and used for the preparation of pervaporation (PV) membranes. Such GO membranes were prepared via a facile vacuum-assisted method on anodic aluminium oxide disks and applied for the dehydration of butanol. To obtain GO membranes with high performance, effects of pre-treatments, including high-speed centrifugal treat-ment of GO dispersion and thermal treatment of GO membranes, were investigated. In addition, effects of oper-ation conditions on the performance of GO membranes in the PV process and the stability of GO membranes were also studied. It is of benefit to improve the selectivity of GO membrane by pre-treatment that centrifuges the GO dispersion with 10000 r·min?1 for 40 min, which could purify the GO dispersion by removing the large size GO sheets. As prepared GO membrane showed high separation performance for the butanol/water system. The separation factor was 230, and the permeability was as high as 3.1 kg·m?2·h?1 when the PV temperature was 50 °C and the water content in feed was 10%(by mass). Meanwhile, the membrane still showed good stabil-ity for the dehydration of butanol after running for 1800 min in the PV process. GO membranes are suitable candidates for butanol dehydration via PV process.     

Modeling investigation of geometric size effect on pervaporation dehydration through scaled-up hollow fiber NaA zeolite membranes

A mass transfer model in consideration of multi-layer resistances through NaA zeolite membrane and lumen pressure drop in the permeate sidewas developed to describe pervaporation dehydration through scaled-up hollowfiber supported NaA zeolitemembrane. Itwas found that the transfer resistance in the lumen of the permeate side is strongly related with geometric size of hollow fiber zeolite membrane,which could not be neglected. The effect of geometric size on pervaporation dehydration could bemore significant under higher vacuumpressure in the permeate side. The transfer resistance in the lumen increaseswith the hollowfiber length but decreaseswith lumen diameter. The geometric structure could be optimized in terms of the ratio of lumen diameter to membrane length. A critical value of dI/L (Rc) to achieve high permeation flux was empirically correlated with extraction pressure in the permeate side. Typically, for a hollow fiber supported NaA zeolite membrane with length of 0.40 m, the lumen diameter should be larger than 2.0 mm under the extraction pressure of 1500 Pa.     

Dehydration of isopropanol by PVA-APTEOS/TEOS nanocomposite membranes

In the present work, dehydration of isopropanol was investigated by novel organic-inorganic nanocomposite membranes which were prepared through sol-gel reaction of polyvinyl alcohol (PVA) with γ-aminopropyl-triethoxysilane (APTEOS) and tetraethoxysilane (TEOS). The PVA chains were crosslinked by mixing silane coupling agents. This reaction between polymer chains and silanols agents could control degree of swelling of the nanocomposite membranes in aqueous isopropanol (IPA) solutions. The membranes were characterized by SEM and ATIR. Effects of APTEOS content in the membranes, feed concentration and temperature on pervaporation (PV) performance were investigated. It was found out that separation factor and permeation flux increase with increasing APTEOS content in the membranes. Arrhenius-type relationship was used for describing the temperature dependence of permeation flux. It was also found out that separation factor decreases with increasing temperature.     

Chitosan/TiO2 nanocomposite pervaporation membranes for ethanol dehydration

Novel chitosan/titanium dioxide (CS/TiO₂) nanocomposite membranes were prepared using tetrabutyl titanate (TBT) as precursor and acetyl acetone as chelating agent by in situ sol-gel process, and characterized by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and thermogravimetry (TG). The characterization results demonstrated that nano-sized TiO₂ particles dispersed homogeneously within the CS matrix, which could be assigned to the hydrogen and titanoxane bonds formed between CS and TiO₂. Moreover, the pervaporation performance of these membranes was investigated using the separation of ethanol-water mixture as model system. Compared with CS/TiO₂ hybrid membranes prepared by blending method, most of CS/TiO₂ nanocomposite membranes prepared by in situ sol-gel process exhibited higher permeation flux and separation factor under the identical conditions. Among all the prepared membranes, CS/TiO₂ nanocomposite membrane containing 6 wt% TiO₂ exhibited the best pervaporation performance, whose averaged permeation flux and separation factor were 0.340 kg m⁻² h⁻¹ and 196 for 90 wt% aqueous solution of ethanol at 80 °C, respectively.     

Mass transfer model,preparation and applications of zeolite membranes for pervaporation dehydration:A review

Pervaporation (including vapor permeation) is a kind of new membrane separation technology, possessing the advantages of high efficiency, energy saving and convenient operation. It has promising application in the separation and purification of organic solvents. Dehydration is an important step in the production and recovery of organic solvents. Zeolite membranes have attracted wide attention for pervaporation dehydration due to their high separation performance and good thermal/chemical stability. So far, zeolite membranes have been preliminarily industrialized for dehydration of organic solvents. This paper reviews the recent development of zeolitemembranes for pervaporation dehydration, includingmass transfermodels, preparation and applications of zeolite membranes. The review also discusses the current industrial applications of zeolite membranes and their future development in pervaporation.     

Mixed matrix membranes prepared from natural rubber/poly(vinyl alcohol) semi-interpenetrating polymer network (NR/PVA semi-IPN) incorporating with zeolite 4A for the pervaporation dehydration of water-ethanol mixtures

The pervaporation dehydration of water-ethanol mixtures was investigated using the mixed matrix (MM) membranes prepared from natural rubber (NR) and crosslinked poly(vinyl alcohol) (PVA) semi-IPN embedded with the zeolite 4A. With the presence of NR as well as zeolite, the swelling of MM membranes in water was effectively suppressed. Examined by DSC, the non-freezing bound water in the MM membranes was found decreasing with more zeolite loading because the water-polymer interaction is diminishing. The sorption study of MM membranes revealed a preferential sorption to water with improved water sorption selectivity as increasing the zeolite loading. For pervaporation at 5 vol% water in feed, the reversed trade-off with respect to the zeolite loading was encountered such that the total permeation flux increased along with an enhancement of the water separation factor. For higher feed water concentration, despite the greater total permeation flux, the separation factor was reduced owing to the extensive swelling of the polymer matrix. The temperature dependency of the partial water and ethanol fluxes followed the Arrhenius relationship and the estimated activation energies for water flux were lower than those of the ethanol flux, suggesting that the developed MM membranes are highly water selective.     

Experimental study on physical properties and pervaporation performances of polyimide membranes

Five kinds of polyimide membranes have been synthesized from two dianhydrides (including pyromellitic dianhydride (PMDA) and 3, 3^′4, 4^′-benzophenonetetracarboxylic dianhydride (BTDA)) and three diamines (including 4,4^′-diaminodiphenylether (ODA), 4,4^′-diaminodiphenylmethane (MDA) and phenylenediamine (PDA)) via a two-step method, and the properties of polyimide membranes have been characterized by experimental techniques. The permeation experiments of water/ethanol mixtures through the polyimide membranes were carried out at 318, 328, 338 and 348 K. All polyimide membranes in this paper are water selectivity, and the flux of mixtures through MDA-based polyimide membranes is higher than that of solvents through PDA-based polyimide membranes with the same diahydrides, while the separation factor exhibits the opposite variation order at the same temperature. The total flux and the partial water flux through all the membranes increase with the operating temperature rising, and the relationships between the flux and temperature can be described by Arrhenius equation. According to the Arrhenius equation, the active energies of water/ethanol in PMDA-ODA, PMDA-MDA, BTDA-PDA, BTDA-ODA and BTDA-MDA membranes are 35.1, 52.6, 16.4, 19.8 and 27.1 kJ/mol, respectively, and those for partial water flux in PMDA-ODA, PMDA-MDA, BTDA-ODA and BTDA-MDA are 36.1, 46.8, 19.9 and 27.9 kJ/mol, respectively. The separation factors of mixtures in the polyimide membranes but no PMDA-MDA show the trend of increase with the operating temperature. The partial flux of ethanol increases while the separation factor of mixtures in PMDA-MDA decreases with the operating temperature, and the activation energy for partial ethanol flux in PMDA-MDA is 75.2 kJ/mol. In addition, pervaporation performances were attempted to correlate independently with the fractional free volume (FFV) and mean interchain distance (d-spacing) of polymers. It is shown that lnJ increases with d-spacing, while there is no clear relationship between the flux and FFV.     

Pervaporation dehydration of ethylene glycol by NaA zeolite membranes

Home-made NaA zeolite membranes were used for pervaporation dehydration of ethylene glycol (EG)/water mixtures. Hydrothermal stability of the membranes in pervaporation was investigated for industrial application purpose. The membranes exhibited good stability for water content of less than 20 wt.% at 100 °C. The reduction of operating temperature was effective to improve membrane stability for operating at high feed water content (e.g. 30 wt.%). The influence of feed water content and operating temperature on dehydration of EG was extensively investigated. A permeation flux of 4.03 kg m⁻² h⁻¹ with separation factor of >5000 was achieved at 120 °C for the separation of the solution with 20 wt.% water content. A pilot-scale pervaporation facility with membrane area of 3 m² was built up for dehydration of EG with the water content of 20 wt.%, which showed technical feasibility for industrial application.     

Preparation of zeolite-coated pervaporation membranes for the integration of reaction and separation

Pervaporation is a promising option to enhance conversion of reversible condensation reactions, generating water as a by-product. In this work, composite catalytic membranes for pervaporation-assisted esterification processes are prepared. Catalytic zeolite H-USY layers have been deposited on silica membranes by dip-coating using TEOS and Ludox AS-40 as binder material. Membrane pre-treatment and the addition of binder to the dip-coat suspension appear to be crucial in the process. Tuning of catalytic layer thickness is possible by varying the number of dip-coat steps. This procedure avoids failure of the coating due to the high stresses, which can occur in thicker coatings during firing. In the pervaporation-assisted esterification reaction the H-USY coated catalytic pervaporation membrane was able to couple catalytic activity and water removal. The catalytic activity is comparable to the activity of the bulk zeolite catalyst. The collected permeate consists mainly of water and the loss of acid, alcohol and ester through the membrane is negligible. The performance of the membrane reactor is mainly limited by reaction kinetics and can be improved by using a more active catalyst.     

Mass transfer simulation on pervaporation dehydration of ethanol through hollow fiber NaA zeolite membranes

A multi‐layer series‐resistance mass transfer model was developed to simulate mass transfer behaviors of water/ethanol mixture through hollow fiber NaA zeolite membranes. The mass transfer through zeolite layer was described by Maxwell‐Stefan mechanism based on adsorption and diffusion parameters obtained from molecular simulation. The mass transfer through asymmetric hollow fiber support was described by dusty gas model involving Knudsen diffusion and viscous flow. It was found that the sponge‐like layer of support besides of zeolite layer made an important contribution to overall membrane transfer resistance while the finger‐like layer had less effect. When permeate pressure shifted from 0.2 to 7.5 kPa, the mass transfer resistance contribution of sponge‐like layer varied from 27.1 to 17.8%. Effects of microstructure parameters of support on mass transfer through membrane were investigated extensively. Large pore size and thin thickness for sponge‐like layer of support were beneficial to improve water permeation flux. © 2016 American Institute of Chemical Engineers AIChE J, 62: 2468–2478, 2016     

ZIF-8 membrane synthesized via covalent-assisted seeding on polyimide substrate for pervaporation dehydration

In this study, a novel covalent-assisted seeding method is developed to fabricate well-intergrown ZIF-8 membrane on polyimide (PI) substrate with imidazole-2-carboxaldehyde (ICA) as the covalent agent between ZIF-8 layer and PI substrate. Compared to ethylenediamine-crosslinked PI membrane and ZIF-8/PI membrane synthesized without covalent-assisted seeding method, ZIF-8/PI membrane synthesized with ICA covalent-assisted seeding method shows improved pervaporation performance for isopropanol dehydration. Subsequent surface coating with polydimethylsiloxane or polydopamine is applied to mitigate the grain boundary of ZIF-8/PI membrane, which results in a further performance enhancement. The morphologies and physicochemical properties of the resultant membranes are characterized by scanning electron microscope, attenuated total reflectance-Fourier transform infrared, X-ray diffraction, and water contact angle. The effect of operation temperature on the separation performance is also carried out. This work demonstrates the novel covalent-assisted seeding method for the preparation of ZIF-8 membrane with high-performance, which may hold a great potential for various ZIF membranes separation applications.     

Recovery of pyridine from water by pervaporation using filled and crosslinked EPDM membranes

Organoselective membrane was prepared from ethylene propylene diene monomer (EPDM) rubber. Crosslinked EPDM rubber was filled with 2, 4 and 6 wt% N330 carbon black filler to produce three different filled membranes designated as EPDMCV2, EPDMCV4 and EPDMCV6, respectively. These filled rubber membranes were used for pervaporative recovery of low concentration of pyridine from water. These filled membranes were characterized by crosslink density, SEM, XRD and mechanical properties. Sorption thermodynamics were discussed. Partial permeability, intrinsic membrane selectivity and diffusion coefficients of solvents were also determined. The filled membranes showed much higher pyridine selectivity than most of the membranes reported for similar system.     

Modified poly(vinyl alcohol)/chitosan blended membranes for isopropanol dehydration via pervaporation: Synthesis optimization and modeling by response surface methodology

Box–Behnken (BB) design of response surface methodology (RSM) was effectively applied to optimize fabrication conditions of modified poly(vinyl alcohol) (PVA) and chitosan (CS) blended pervaporation (PV) membranes. The PVA/CS membranes were crosslinked either by chemical reaction with glutaraldehyde (GA) or by heat‐treating at different temperatures. The main objectives were to determine the optimal levels of fabricating parameters and also to investigate interactions among the variables. CS content in the blended membranes, concentration of crosslinking agent and heat‐treating temperature were the fabrication parameters, the main effects and interaction effects of which on membrane structure and PV performance toward isopropanol (IPA)/water dehydration were investigated, and for which regression models were established. The modified PVA/CS blended membranes were characterized by means of scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) as well as X‐ray diffraction (XRD). It was found that the CS content is the most significant factor influencing flux and separation factor among the three studied variables and the experimental results are in excellent accordance with predicted values from the developed RSM regression models. The RSM results indicated that under preparation conditions of 80 wt % CS in the blended membrane, 0.58 wt % GA concentration, and 77 °C heat‐treating temperature, the maximum separation factor of 5222.8 and the normalized flux of 9.407 kg µm/m²h can be acquired with feed content of 85 wt % IPA at 25 °C, showing that the prepared membrane is highly efficient for PV dehydration of IPA. The models were satisfactorily validated against experimental data. Furthermore, the optimum membrane presents excellent separation performance at different feed compositions and temperatures. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44587.     

Dehydration of ethanol/water mixtures by pervaporation using soluble polyimide membranes

A series of soluble polyimides derived from 3,3′,4,4′‐benzhydrol tetracarboxylic dianhydride (BHTDA) with various diamines such as 1,4‐bis(4‐aminophenoxy)‐2‐tert‐butylbenzene (BATB), 1,4‐bis(4‐aminophenoxy)‐2,5‐di‐tert‐butylbenzene (BADTB), and 2,2′‐dimethyl‐4,4′‐ bis(4‐aminophenoxy)biphenyl (DBAPB) were investigated for pervaporation separation of ethanol/water mixtures. Diamine structure effect on the pervaporation of 90 wt% aqueous ethanol solution through the BHTDA‐based polyimide membranes was studied. The separation factor ranked in the following order: BHTDA–DBAPB > BHTDA–BATB > BHTDA–BADTB. The increase in molecular volume for the substituted group in the polymer backbone increased the permeation rate. As the feed ethanol concentration increased, the permeation rate increased, while the water concentration in the permeate decreased for all polyimide membranes. The optimum pervaporation performance was obtained by the BHTDA–DBAPB membrane with a 90 wt% aqueous ethanol solution, giving a separation factor of 141, permeation rate of 255 g m^?2 h^?1 and 36 000 pervaporation separation index (PSI) value. Copyright © 2006 Society of Chemical Industry     

Synthesis and characterization of polyacrylamidegrafted sodium alginate membranes for pervaporation separation of water + isopropanol mixtures

Polyacrylamide‐grafted‐sodium alginate copolymers were prepared by persulfate‐induced radical polymerization by using polymer‐to‐monomer ratios of 2 : 1 and 1 : 1. Polymers were characterized by Fourier transform infrared spectroscopy, differential thermal analysis, and viscosity. Membranes were prepared from the polymers, crosslinked with glutaraldehyde, and used in the pervaporation separation of water + isopropanol mixtures at 30°C. Equilibrium swelling experiments were performed for mixtures containing 10 to 80 mass % of water in the feed. Both the grafted copolymer membranes were ruptured while separating 10 mass % of water in the feed mixture. However, beyond 20 mass % of water in the feed mixture, flux increased with increasing grafting ratio, while selectivity decreased. Pervaporation separation experiments were carried out at 30, 40, and 50°C for 20 mass % of water in the feed mixture. By increasing the temperature, flux increased, whereas selectivity decreased. Arrhenius activation parameters for pervaporation and diffusion decreased with increasing grafting ratio of the membranes. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2030–2037, 2004