Computational fluid dynamic modelling of flow patterns in an oscillatory baffled column

Numerical simulations to date within the context of oscillatory flow in a baffled column have been limited to flows in a symmetrical regime, i.e. eddies are generated symmetrical to the central line of the column where the oscillatory Reynolds numbers are below 400. In this paper, 3-D computational fluid dynamic (CFD) simulation of flow patterns of oscillatory flow in a baffled column has, for the first time, been carried out and the results extended to all regimes of oscillatory Reynolds numbers covering from symmetric to asymmetric flows. The flow patterns simulated have also been validated by both direct flow visualisation and by digital particle image velocimetry measurements. The success of such CFD simulations opens doors for many potential studies, from optimisation of geometry for plug flow to suspension of particles, and from droplet breakage and coalescence to mass/heat transfer of particles.     

Numerical study of the flow pattern and heat transfer enhancement in oscillatory baffled reactors with helical coil inserts

Oscillatory baffled reactors (OBRs) are a means of process intensification as they allow processes with long residence time to be converted from batch to continuous processing. Helically baffled OBRs have only been developed at “mesoscale” so far, but at this scale have displayed significant advantages in terms of the increased range of conditions over which plug flow is achieved. Scale-up studies are underway to determine whether this is replicated at larger scales. This paper reports fluid mechanical modeling of a helically baffled oscillatory flow for the first time. Time-dependent flow structures induced in tubular reactors have been analyzed on the basis of periodic, laminar flow numerical simulation. A reversing swirled core flow and its interaction with the unsteady mechanism of vortex shedding downstream of the wires has been described. This has allowed greater understanding of the flow structures, which will underpin optimal design and scale-up. The potential for heat transfer enhancement is discussed, considering the compound effect of oscillatory motion and helical coil inserts. The results show that the heat transfer for the helical baffled tube could be enhanced by a factor of 4 compared to a smooth tube in the tested range of oscillation conditions.     

On the evaluation of droplet breakage and coalescence rates in an oscillatory baffled reactor

A numerical model is developed to evaluate droplet breakage and coalescence rates in a continuous oscillatory baffled reactor (OBR). The structure of the model is similar to that of the population balance approach, but concentrates on droplet interactions with simpler assumptions of a functional form for breakage and coalescence rate constants. The OBR is a relatively new reactor technology and offers enhanced and more uniform mixing than traditional reactors, making some model assumptions more closer to the reality. In this paper, we present the development, robustness and validation of the modelling process together with the predicted results for the OBR system.     

Role of hydrodynamic flow parameters in lipase deactivation in bubble column reactor

The dynamic environment within the bioreactor and in the purification equipment is known to affect the activity and yield of enzyme production. In the present work, the effect of hydrodynamic flow parameters and τ_N,max) and interfacial flow parameters ( and ) on the activity of lipase has been comprehensively investigated in bubble column reactors. Lipase solution was subjected to hydrodynamic flow parameters in 0.15 and 0.385 m i.d. bubble column reactors over a wide range of superficial gas velocity (0.01<V_G<0.4-). The flow parameters were estimated using an in-house CFD simulation code based on k-ε approach. The extent of lipase deactivation in both the columns was found to increase with an increase in hydrodynamic and interfacial flow parameters. However, at equal value of any of these parameters, the extent of deactivation was different in the two columns. The rate of deactivation was found to follow first order kinetics. An attempt has been made to develop rational correlations for the extent of deactivation as well as for the deactivation constant. The rate of deactivation was found to be depending on the average turbulent normal stress and interfacial flow parameters such as bubble diameter and bubble rise velocity.     

On the development of flow pattern in a bubble column reactor: Experiments and CFD

A comprehensive analysis of the development of flow pattern in a bubble column reactor is presented here through extensive LDA measurements and CFD predictions. In the LDA measurements, the simultaneous measurements of 2D velocity-time data were carried out at several radial locations and many axial cross-sections of the column for two different spargers. The profiles of mean axial liquid velocity, fractional gas hold-up and bubble slip velocity showed excellent agreement between the predictions and the experimentally measured values. The experimental results showed that the mean tangential velocity varies systematically in the radial as well as along the axial co-ordinates. The turbulence parameters viz. turbulent kinetic energy, energy dissipation rate and eddy diffusivity were also analysed. The estimated values of local energy dissipation rate obtained using eddy isolation model were used for establishing the energy balance in the column. The experimental data were used for the estimation of normal and shear stress profiles. For the case of single point sparger, just above the sparger region, the bubble plume was seen to have a strong tangential component of motion thereby yielding higher gas hold-up slightly away from the centre. This visual observation was well captured in profiles of all the hydrodynamic parameters obtained from the experimental data. CFD simulations of the mean velocities, gas hold-up and turbulent kinetic energy compared well with the experimental results.     

Characterisation of fluid mixing in novel designs of mesoscale oscillatory baffled reactors operating at low flow rates (0.3-0.6 ml/min)

For the first time two mesoscale oscillatory baffled designs (central and integral baffles with their volumes of 5.2 ml and 4.4 ml, respectively) were experimentally characterised at net flow rates as low as 0.3 ml/min (Re_n ∼ 1.25), giving a residence time of around 15-17 min over a wide range of oscillation conditions. The purpose was to identify the lower limits of operability, thereby determining the maximum residence time per unit reactor volume for these mesoscale units. The characteristics of fluid flow were found to be strongly affected by Strouhal number at these low net flows. For the integral baffles, the oscillation conditions exhibited little influence on the fluid mixing. For the central baffles, there were three distinct flow regimes, depending on Strouhal numbers which affect the fluid characteristics differently. At two regimes of Sts, St ≥ 0.8 and 0.13 ≤ St ≤ 0.2, an increase in frequency did not alter the axial dispersion. At St ≥ 0.8, the fluid experienced less uniform mixing, representing by right-skewed residence time distribution (RTD) curves. At 0.20 ≤ St ≤ 0.13, the fluid mixing was significantly improved, indicated by narrow and symmetrical RTD curves with Re_o up to 700. At 0.4 ≤ St ≤ 0.27 and St ≤ 0.1, the degree of plug flow was a function of Re_o. The maximum number of tanks achieved at these low flow rates was in the range 30-35, occurring at a velocity ratio (Re_o/Re_n) of 39-40.     

On the effect of gap size between baffle outer diameter and tube inner diameter on the mixing characteristics in an oscillatory‐baffled column

We report our experimental investigation on the effect of gaps between baffle outer diameter and inner tube diameter on the mixing characteristics, in terms of mixing time and axial dispersion coefficient, in a batch oscillatory‐baffled column. Local concentration profiles are measured using conductivity probes at two locations along the height of the column. The mixing time was determined based on the equilibrium concentration concept, and the axial dispersion coefficient was obtained by solving the axial dispersion governing equation. Comparison of mixing time between the ‘push‐fit’ and ‘loose‐fit’ baffle arrangements was carried out and the results showed that the existence of a gap of various sizes between the baffle outer and the tube diameters lengthened the time at which the state of uniform mixing is achieved in such a device. © 1999 Society of Chemical Industry     

进气管内气体分布对塔内气体分布影响探究

在填料塔大型化、薄层化的趋势下,塔内气体初始分布显得尤为重要.因此气体分布器结构以及流场研究也成为人们研究的热点.针对某些大型塔塔径过大,气体分布器结构设计安装均困难的问题,利用计算流体力学(CFD)软件模拟的方法,探索性地对进气管内气体分布对塔内气体分布影响作了初步研究.结果表明:比较合理的进气管内构件对塔内气体分布...     

Effect of surfactant on homogeneous regime stability in bubble column

Experiments were carried out to investigate the effect a surface active agent on homogeneous-heterogeneous flow regime transition in a laboratory scale bubble column. Air and water with various amount of CaCl₂ were the phases. The (voidage e) - (gas flow rate q) dependence was measured. The critical point where the homogeneous regime loses stability and the transition begins was evaluated by several methods. These methods are based on the slip speed concept and the drift flux model. The critical values of voidage and gas flow rate were taken as the quantitative measures of the homogeneous regime stability. They were plotted against the surfactant concentration. It was found that the surfactant has a dual effect on both the voidage and the regime transition: low concentration stabilizes and larger concentration destabilizes the homogeneous bubble bed. At present, we do not have an explanation to these observations. Possible physical mechanisms of the surfactant effect are expected to be revealed by further experiments, which are currently under way.     

A Langrangian Study of Solids Suspension in a Stirred Vessel by Positron Emission Particle Tracking (PEPT)

A technique of Positron Emission Particle Tracking (PEPT) was used to obtain information on the flow behavior of coarse particles suspended in pseudoplastic liquids agitated by axial‐hydrofoil Lightnin impellers A320 and A410. PEPT enables the position of a 600 μm radioactive particle tracer inserted inside one of the suspended particles to be detected many times per second and its full trajectory followed inside the vessel. Particle trajectory analysis yielded information on particle circulation, velocity distribution, and spatial occupancy. The minimum speed for complete particle suspension, N_js, was also determined. The well‐known Zwietering correlation failed to predict the measurements by a substantial margin, suggesting that it is inadequate for viscous non‐Newtonian liquids.     

Effect of fiber length distribution on gas holdup in a cocurrent air-water-fiber bubble column

An experimental investigation is reported on the effect of fiber length distribution on gas holdup in a cocurrent air-water-fiber bubble column. Different combinations of 1 and 3 mm Rayon fibers are used to simulate different fiber length distributions. At a constant total fiber mass fraction, gas holdup generally decreases with increasing mass fraction of the 3 mm Rayon fiber while other conditions remain constant. Crowding factors estimated using four different methods (N_c=N_c,A, , N_c,L, and N_c,M) and the parameters and are tested on their performance to quantify the overall effects of fiber mass fraction and fiber length and its distribution on gas holdup. and provide the best characterization of the fiber effects on gas holdup in the cocurrent air-water-fiber bubble column. The crowding factor estimated using the model-based average fiber length (N_c,M) also provides a good characterization and is better than the other crowding factor definitions.     

Effect of Low Temperatures on the Performance of an Anaerobic Baffled Reactor (ABR)

The effect of a decrease in operating temperature on the performance of two 10 dm³ anaerobic baffled reactors (ABR) was examined in terms of steady state chemical oxygen demand (COD) removal efficiency. To minimise variations, and have a totally biodegradable feed, a synthetic carbohydrate (sucrose)–protein (meat extract) substrate was used. The reactors were operated at 20 h hydraulic retention time (HRT), 4 g dm⁻³ COD, and 35°C as a base-line condition. Because of their different histories, the reactors responded differently to a decrease in operating temperature to 25°C. Reactor 1 remained stable at 97% COD removal, whereas Reactor 2 decreased to 93% removal, but rose to 97% after adding an effluent recycle of 0·25. At 15°C, the efficiency of Reactor 1 dropped to 75%, while the removal of Reactor 2 declined to 83%, and no improvement in efficiency occurred with an effluent recycle at 0·25. At 25°C, the decreased rate of catabolism of the slow-growing syntrophs and methanogens resulted in a shift of the volatile fatty acids (VFA) peak to the second compartment. However, the biomass present in the reactor prevented VFAs breaking through in the effluent. Nevertheless, at 15°C VFAs were present in the effluent, perhaps due to the lower rates of metabolism and an increase in the K_s for VFAs. Finally, at 15°C part of the increase in the effluent COD was due to the enhanced production of soluble microbial products (SMP), or a decrease in their metabolism, with these compounds constituting some 10% of the inlet COD. © 1997 SCI.     

Effect of large amplitude oscillatory shear (LAOS) on the dielectric response of 1,4-cis-polyisoprene

The dielectric response of 1,4-cis-polyisoprene under applied mechanical oscillatory shear with various shear amplitudes was investigated. For this purpose, a special setup was constructed which enables to measure dielectric spectra under the influence of large amplitude oscillatory shear (LAOS); the setup is explained in detail. A strong influence of the shear amplitude on the dielectric relaxation strength was observed if the dielectric normal mode was mechanically affected. With increasing amplitude the relaxation strength decreased while the mean relaxation time, the width and asymmetry basically remained unchanged. We interpret this process as an orientational phenomenon of the end-to-end-vectors which results in a decreasing fluctuation amplitude of the polarization fluctuations.     

Effect of Impeller Spacing on the Flow Field of Yield-Pseudoplastic Fluids Generated by a Coaxial Mixing System Composed of Two Central Impellers and an Anchor

The three-dimensional flow field generated by a coaxial mixer composed of double Scaba impellers and an anchor in the mixing of the xanthan gum solution, a non-Newtonian yield-pseudoplastic fluid was investigated using the computational fluid dynamics (CFD) technique. The mixing time measurements were performed by a non-intrusive flow visualization technique called electrical resistance tomography (ERT). To evaluate the influence of the impeller spacing on the hydrodynamics of the double Scaba-anchor coaxial mixer, the upper impeller submergence was set to 0.140?m while the lower impeller clearance and the spacing between two central impellers were changed within a wide range. The experiments and simulations were conducted for both co-rotating and counter-rotating regimes at different impeller spacing. The analysis of the collected data with respect to the power number, flow number, mixing time, and pumping effectiveness proved that the co-rotating mode had superiority over the counter-rotating regime. Furthermore, the impact of the impeller spacing in the co-rotating mode was assessed with respect to the mixing time, power number, and mixing energy. The results demonstrated that a coaxial mixer with the impeller spacing of almost equal to the central impeller diameter (C₂?=?0.175?m) and the impeller clearance of C₃?=?0.185?m was the most efficient configuration compared to the other cases. Additionally, the influence of the impeller spacing on the flow pattern was assessed in terms of the radial velocity, tangential velocity, axial velocity, shear rate, and apparent viscosity profiles. When the impeller spacing (C₂) was varied, the merging flow and parallel flow patterns were observed.     

Electrical resistance tomography (ERT) for flow and velocity profile measurement of a single phase liquid in a horizontal pipe

Electrical resistance tomography (ERT) is a novel, simple, and robust method of process imaging which uses non-invasive sensors located on the periphery of vessels to reconstruct a cross-sectional image of the vessel interior. This method of imaging when conducted on two adjacent planes on a pipe provides the ability to extract flow information. Previous studies have investigated this application on multi-phase flows in which the secondary phase provided the required pulse conductivity variation. In these studies the velocity profile and flow regime were identified using the common cross-correlation technique.     

Impacts of a marine fish farm in Argolikos Gulf (Greece) on the water column and the sediment

The aim of this study was the qualitative and quantitative assessment of impacts on the physicochemical characteristics of the water column and the sediment caused by an intensive marine fish farm. The study area was the Plateia Island which is located in an open seawater area in the outer part of Argolikos Gulf (Northeastern Peloponnese, Greece). The particular plant has been in operation since 1988, producing about 350-400 tons per year of Gilthead seabream (Sparus auratus) and European seabass (Dicentrarchus labrax). The samples were taken on a three-season period started in August 2001 and ended in May 2002. During this study, the main physical and geochemical parameters on the water column and the sediment were investigated. Specifically, the parameters that were measured included: ammonium-nitrogen, phosphate and suspended solids in the water column and organic matter, organic carbon, and phosphorus (total and inorganic) in the sediment samples. The conclusions drawn from this work clearly verify that the most important impacts, mainly identified as increased nutrients and organics concentrations both in the water column and the sediment, were realized at the stations closest to the farm. These concentrations gradually decreased with increasing distance from the cages. The peak values in most of the parameters measured were obtained during summer or spring. However, it has to be mentioned that although the measured concentrations clearly depict the influence of the fish farm especially on the sediment, their values were, in general, considerably lower than those reported in relative studies in Greek fish farms.     

重金属镉对青岛大扁藻的急性毒性效应—基于流式细胞术的研究探讨

在实验生态条件下利用流式细胞术(FCM)研究了重金属Cd对青岛大扁藻的毒性效应,结果发现:(1)Cd胁迫条件下青岛大扁藻中指示其叶绿素a荧光、存活率以及活性氧水平的荧光信号均发生变化,微藻的存活率下降,叶绿素a含量有所下降,活性氧含量不断升高,与对照组相比,差异极显著(P<0.001)。(2)利用FCM检测的3种指标变化与Cd胁迫浓度之间存在显著的剂量-效应关系,可用作灵敏指示微藻受到Cd胁迫的指示指标。     

Effect of hydrodynamics on dynamics of phase separation in polystyrene/poly(vinyl methyl ether) blend

Polystyrene/poly(vinyl methyl ether) (PS/PVME) phase diagram was assessed by rheological tools and by on-line microscopy observations both under quiescent and shear flow conditions. Shear flow was found to induce both mixing and demixing of the mixture depending on the amplitude of the imposed shear rate. Viscoelastic properties of PS/PVME blends were also measured under steady shear flow near the phase separation temperature. At lower shear rate, flow enhances concentration fluctuation and induces phase segregation. At high shear rate, flow suppresses fluctuations and the polymer mixture keeps its miscible state. Several rheological signatures of phase transition were found. In steady shear flow, a secondary plateau in viscosity was observed when the temperature was close to T_s whereas, at the start-up shear flow, transient shear stress showed a second overshoot after a few minutes of shearing.     

Some evidence on pore sizes in poly(dimethylsiloxane) elastomers having unimodal,bimodal, or trimodal distributions of network chain lengths

Summary Unimodal, bimodal, and trimodal networks were prepared by end linking functionally-terminated chains of poly(dimethylsiloxane). The resulting materials were characterized using a thermoporometric technique in which freezing points or melting points are determined for solvent absorbed into the network stuctures. The extent to which the normal melting point is suppressed depends on how much the solvent is constrained within the network pores. Several well-defined melting points were observed for some of the multimodal networks, which is consistent with their unusual distributions of network chain lengths.