Hydrogenation properties of pure magnesium and magnesium–aluminium thin films

We have studied the hydrogenation/dehydrogenation behaviour of multilayered stacks of Pd/Mg/Pd and Pd–Fe(Ti)–Mg–Al–Mg–Fe(Ti)–Pd grown by electron beam physical vapour deposition. The palladium coating was deposited at both sides of the structure to ensure a fast dissociation rate and good transport properties for hydrogen as well as to avoid oxidation of magnesium either from atmosphere as from the substrate surface. Fe and Ti layers were included in the stack composition in order to assess their possible catalyst effect as well as to prevent the formation of Mg_xPd_y intermetallics during the thermal treatments. We have studied the structure evolution after thermal treatments as well as after the hydrogenation and dehydrogenation processes using XRD. We have also followed the reactions kinetics by resistometry and differential scanning calorimetry. The nanostructured Mg films have been hydrogenated at temperature as low as 50 °C in few minutes. Adding aluminium to magnesium has improved its hydrogenation capacity. We have also observed that the formation of an Mg_xAl_y intermetallic before hydrogenation improves the storage capacity. We have confirmed that titanium is a better catalyst for the hydrogenation/dehydrogenation of the Mg films.     

Improved hydrogen storage properties of Mg-based nanocomposite by addition of LaNi5 nanoparticles

Mg (200 nm) and LaNi₅ (25 nm) nanoparticles were produced by the hydrogen plasma-metal reaction (HPMR) method, respectively. Mg–5 wt.% LaNi₅ nanocomposite was prepared by mixing these nanoparticles ultrasonically. During the hydrogenation/dehydrogenation cycle, Mg–LaNi₅ transformed into Mg–Mg₂Ni–LaH₃ nanocomposite. Mg particles broke into smaller particles of about 80 nm due to the formation of Mg₂Ni. The nanocomposite showed superior hydrogen sorption kinetics. It could absorb 3.5 wt.% H₂ in less than 5 min at 473 K, and the storage capacity was as high as 6.7 wt.% at 673 K. The nanocomposite could release 5.8 wt.% H₂ in less than 10 min at 623 K and 3.0 wt.% H₂ in 16 min at 573 K. The apparent activation energy for hydrogenation was calculated to be 26.3 kJ mol⁻¹. The high sorption kinetics was explained by the nanostructure, catalysis of Mg₂Ni and LaH₃ nanoparticles, and the size reduction effect of Mg₂Ni formation.     

Hydrogen storage properties of Mg–TM–La (TM = Ti,Fe, Ni) ternary composite powders prepared through arc plasma method

For the first time, Mg based Mg–Transition metal (TM) –La (TM = Ti, Fe, Ni) ternary composite powders were prepared directly through arc plasma evaporation of Mg–TM–La precursor mixtures followed by passivation in air. The composition, phase components, microstructure and hydrogen sorption properties of the composite powders were carefully investigated. Composition analyses revealed a reduction in TM and La contents for all powders when compared with the compositions of their precursors. It is observed that the composites are all mainly composed of ultrafine Mg covered by nano La₂O₃ introduced during passivation. Based on the Pressure–Composition–Temperature measurements, the hydrogenation enthalpies of Mg are determined to be −68.7 kJ/mol H₂ for Mg–Ti–La powder, −72.9 kJ/mol H₂ for Mg–Fe–La powder and −82.1 kJ/mol H₂ for Mg–Ni–La powder. Meantime, the hydrogen absorption kinetics can be significantly improved and the hydrogen desorption temperature can be reduced in the hydrogenated ternary Mg–TM–La composites when compared to those in the binary Mg–TM or Mg–RE composites. This is especially true for the Mg–Ni–La composite powder, which can absorb 1.5 wt% of hydrogen at 303 K after 3.5 h. Such rapid absorption kinetics at low temperatures can be attributed to the catalytic effects from both Mg₂Ni and La₂O₃. The results gathered in this study showed that simultaneous addition of 3d transition metals and 4f rare earth metals to Mg through the arc plasma method can effectively alter both the thermodynamic and kinetic properties of Mg ultrafine powders for hydrogen storage.     

Hydrogen storage in magnesium based-composite hydride through hydriding combustion synthesis

Mg and Zr-based AB₂ hydride composite was prepared by hydriding combustion synthesis (HCS) and the hydriding–dehydriding properties of HCS Mg–(20, 40 wt%)AB₂ products were extensively examined. The dehydriding onset temperatures of the HCS Mg–20AB₂ and Mg–40AB₂ composites were 533 K and 493 K, respectively, which were lower than that of the MgH₂. It is suggested that the well-dispersed Zr-based AB₂ phase in a Mg composite prepared by HCS plays a crucial role in significantly improving its kinetic properties. Especially, the HCS Mg–20AB₂ composite showed fully activated hydrogenation within the 8th cycle and reached a saturated H₂ absorption capacity of 5.7 wt.% at 573 K in 10 min. In addition, the hydrogen capacity did not show any significant decrease even after 86 cycles. These results display a potential excellence of HCS processing in preparing Mg-based hydrogen storage materials.     

The role of spark plasma sintering on the improvement of hydrogen storage properties of Mg-based composites

Spark plasma sintering (SPS) is a newly developed material preparation technology and is very suitable for the multi-component and/or dissimilar materials preparation. In this paper, Mg–V_77.8Zr_7.4Ti_7.4Ni_7.4, Mg–V₃₈Zr₂₅Ti₁₅Ni₂₂ and Mg–ZrMn₂ composites were synthesized by SPS method and their hydrogen storage properties were evaluated. The results showed that with the addition of the second alloys, the hydrogen desorption temperature of pure Mg decreased apparently, with the reversible hydrogen storage capacity increased from nearly 0 of pure Mg to near 95% of its total absorption at 573 K. The hydrogen ab/desorption kinetics were also greatly improved, with the hydrogen absorption mechanism changed from surface reaction of pure Mg to three-dimension diffusion of the composite. TEM observation indicated that a thin transition zone of nanocrystalline Mg was produced at the sintering interface during SPS, which may be responsible for the improvement of hydrogen storage properties of these Mg-based composites.     

Hydrogen absorption in magnesium based crystalline thin films

A study is carried out for hydrogenation of Mg based thin films produced via thermal evaporation. Films produced were pure Mg, Mg capped with Au–Pd, Mg–Cu co-deposited and Mg–Cu multilayered. The films under the experimental conditions employed were crystalline with columnar grains with some degree of preferred orientation. In multi-component systems, the films in the as-deposited state were made of individual elements, but upon hydrogenation at temperatures greater than 473 K, the elements react with each other yielding the intermetallic phases. The study showed that, of the systems studied in this work, Mg–Cu multilayer yielded the most favorable result as useful storage system, for Mg portion of the film can be converted totally into _MgH2${\mathrm{MgH}}_2$, this occurring at temperatures not greater than 473 K. The study implies that if the as-deposited structure were to be used and preserved as hydrogen storage medium, there is a narrow temperature window for hydrogenation.     

Dehydrogenation and low-pressure hydrogenation properties of NaAlH4 confined in mesoporous carbon black for hydrogen storage

For hydrogen to be successfully used as an energy carrier in a new renewable energy driven economy, more efficient hydrogen storage technologies have to be found. Solid-state hydrogen storage in complex metal hydrides, such as sodium alanate (NaAlH₄), is a well-researched candidate for this application. A series of NaAlH₄/mesoporous carbon black composites, with high NaAlH₄ content (50–90 wt%), prepared via ball milling have demonstrated significantly lower dehydrogenation temperatures with intense dehydrogenation starting at ∼373 K compared to bulk alanate's ≥ 456 K. Dehydrogenation/hydrogenation cycling experiments have demonstrated partial hydrogenation at 6 MPa H₂ and 423 K. The cycling experiments combined with temperature-programmed dehydrogenation and powder X-ray diffraction have given insight into the fundamental processes driving the H₂ release and uptake in the NaAlH₄/carbon composites. It is established that most of the hydrogenation behavior can be attributed to the Na₃AlH₆ ↔ NaH transition.     

A study of Parylene coated Pd/Mg nanoblabes for reversible hydrogen storage

Catalyst Pd decorated Mg nanoblades grown by oblique angle vapor deposition has been shown to possess low desorption temperature and fast kinetics in the dehydrogenation process. Using chemical vapor deposition, we coated these Pd/Mg nanoblades with a shell of ultrathin Parylene N layer that allows high permeation of hydrogen but low permeation of non-hydrogen gases in an attempt to protect the Pd/Mg nanoblades. The temperature programmed desorption experiments demonstrated that hydrogen can permeate through the Parylene shelled Pd/Mg nanoblades and is capable for reversible hydrogen cycling under a low dehydrogenation temperature of 403 K. Comparing the Pd/Mg nanoblades without Parylene coating to the Pd/Mg nanoblades with Parylene coating exhibit a comparable hydrogen capacity but a slower kinetics of hydrogen desorption. To understand the kinetics of hydrogen desorption, a modified Johnson–Mehi–Avrami (JMA) model was employed. From data fitting, we found that the experimental observation of a slowing-down kinetics can be interpreted in terms of simultaneously increased activation energy and impingement factor in Parylene coated samples. Oxidation characteristics under thermal annealing in ambient air between Parylene coated and no Parylene coated Mg nanoblades were studied by X-ray photoelectron spectroscopy. It shows that the increased amount of contaminations and oxygen near sample surface in Parylene coated samples are responsible for the slower kinetics of desorption. Our experimental work shows the feasibility that conformal Parylene coating of nanoscale Pd/Mg nanoblades can be used for reversible hydrogen storage.     

Hydriding behavior of Mg-50 wt% ZrCrFe composite Prepared by high energy ball milling

Magnesium hydride has a high theoretically storage capacity, which amounts to 7.6 wt%. It is therefore a promising candidate for hydrogen storage applications. However, its major drawback is its high desorption temperature of well over 300 °C, which is related to the high stability of the Mg–H bonds and expressed in the high enthalpy of hydride formation (77 kJ/mol). The preparation of Mg composites with other hydrogen storage compounds is an effective method to improve the hydrogen storage properties of Mg. Thus we prepared Mg-50 wt% ZrCrFe alloy composite by high energy ball milling under argon atmosphere. X-ray diffraction (XRD) studies on the composite before and after hydriding cycles suggest no intermetalic phase is formed between Mg and the elements of the alloy. The morphological studies carried on by Scanning Electron Microscope (SEM) technique suggest that the alloy particles are homogeneously distributed throughout the Mg surface. A particle reduction after hydrogenation is also visible. Hydriding/dehydriding properties of the composites are investigated by PCT measurements using a dynamic system. The maximum hydrogen capacity for this composite is found to be 4.5 wt%. The reaction kinetics have also been recorded in a temperature range from RT to 300 °C and the thermodynamic parameters calculated from Van’t Hoff plot. From the results it is found that the alloy reacts with hydrogen also when cooled to room temperature while at higher temperature it works as catalyst.     

Structural and hydrogen storage properties of melt-spun Mg–Ni–Y alloys

Nanocrystalline magnesium-rich Mg–Ni–Y alloys were produced by melt-spinning. They were characterized regarding their microstructure, crystallization behaviour, and cyclic hydrogenation/dehydrogenation properties in view of their application as reversible hydrogen storage materials. Transmission electron microscopy reveals that these alloys consist in the as-spun state of mixtures of nanocrystalline Mg(Ni;Y) grains that are embedded in an amorphous matrix. Differential scanning calorimetry and X-ray diffraction analysis show that these alloys undergo several crystallization steps in the temperature range between 180 and 370 °C. It was found that only a few thermal activation cycles of the as-quenched ribbons are required in order to reach excellent hydrogenation/dehydrogenation properties of these alloys. In thermogravimetric analyses using a magnetic suspension balance it could be shown that these alloys can reach reversible gravimetric hydrogen storage densities of up to 5.3 wt.%-H with hydrogenation and dehydrogenation rates of up to 1 wt.%-H/min even at temperatures of 250 °C. The structure of the alloys remains nanocrystalline even after several hydrogenation/dehydrogenation cycles.     

Study on the hydrogen storage properties of core–shell structured Mg–RE (RE = Nd,Gd, Er) nano-composites synthesized through arc plasma method

Mg based Mg–Rare earth (RE) hydrogen storage nano-composites were prepared through an arc plasma method and their composition, phase components, microstructure and hydrogen sorption properties were carefully investigated. It is shown that the Mg–RE composites have special metal-oxide type core–shell structure, that is, ultrafine Mg(RE) particles are covered by nano-sized MgO and RE₂O₃. In comparison to pure Mg powders prepared using the same method, the hydrogen absorption kinetics can be significantly improved through minor addition of RE to Mg. In addition, the Mg–RE composite powders show better anti-oxidation ability than pure Mg powders, resulting in the increased hydrogen storage capacity of Mg–RE powders over pure Mg powders. In particular, the hydrogenation enthalpy can be increased and the dehydriding temperature can be reduced through minor addition of Er. The experimental results show that both the RE in solid solution state in Mg and the RE₂O₃ nano-grains covered on Mg particles contribute to the improved hydrogen storage thermodynamic, kinetic and anti-oxidation properties of Mg ultrafine particles.     

Mechanisms of hydrides’ nucleation and the effect of hydrogen pressure induced driving force on de-/hydrogenation kinetics of Mg-based nanocrystalline alloys

Aiming to gain insight on the hydrogen storage properties of Mg-based alloys, partial hydrogenation and hydrogen pressure related de-/hydrogenation kinetics of Mg–Ni–La alloys have been investigated. The results indicate that the phase boundaries, such as Mg/Mg₂Ni and Mg/Mg₁₇La₂, distributed within the eutectics can act as preferential nucleation sites for β-MgH₂ and apparently promote the hydrogenation process. For bulk alloy, it is observed that the hydrogenation region gradually grows from the fine Mg–Ni–La eutectic to primary Mg region with the extension of reaction time. After high-energy ball milling, the nanocrystalline powders with crystallite size of 12～20 nm exhibit ameliorated hydrogen absorption/desorption performance, which can absorb 2.58 wt% H₂ at 368 K within 50 min and begin to desorb hydrogen from ～508 K. On the other side, variation of hydrogen pressure induced driving force significantly affects the reaction kinetics. As the hydrogenation/dehydrogenation driving forces increase, the hydrogen absorption/desorption kinetics is markedly accelerated. The dehydrogenation mechanisms have also been revealed by fitting different theoretical kinetics models, which demonstrate that the rate-limiting steps change obviously with the variation of driving forces.     

Thermodynamics and reaction pathways of hydrogen sorption in Mg6(Pd,TM) (TM = Ag,Cu and Ni) pseudo-binary compounds

Mg₆(Pd,TM) (TM = Ag, Cu and Ni) pseudo-binary compounds have been synthesized at the TM solubility limit to determine the influence of TM on the thermodynamics and reaction pathways of the Mg₆Pd–H system. All compounds exhibit a two-plateau pressure behaviour, being the value of the high plateau pressure well above that of the Mg/MgH₂ system. Such destabilization is explained by the formation of different Mg–(Pd,TM) intermetallics and/or Mg₂NiH₄ hydride phases during the hydrogenation reaction. The formation of these phases not only increases the enthalpy of hydrogenation but also enhances disorder leading to a limited destabilization of the hydrogenated state. This compensation effect is characterized by a linear correlation between enthalpy and entropy terms. In addition, this work also provides the assessment at 623 K of the ternary Mg–Pd–Cu phase diagram in the Mg-rich corner.     

Hydrogen absorption–desorption mechanisms for the ball-milled Li3N–MgH2 (1:1) mixture

The Li–Mg–N–H system is a very promising hydrogen storage material due to its high capacity, reversibility and moderate operating conditions. In this work, the LiMgN/2LiH was directly synthesized by ball-milling the mixture of Li₃N–MgH₂ at 1:1 molar ratio by a reaction of Li₃N + MgH₂ → LiMgN + 2LiH. The hydrogenation/dehydrogenation properties of the as-prepared LiMgN/2LiH were investigated by a Sieverts'-type apparatus. The mixture of LiMgN/2LiH started to absorb hydrogen at 130 °C, and 2.2 wt%, 3.2 wt% hydrogen were absorbed under a pressure of 5 MPa and 10 MPa, respectively. Powder X-ray Diffraction (XRD) and Fourier Transform Infrared (FTIR) spectrometer measurements were used to identify the phase characterizations of the products during the hydrogen absorption–desorption process. The reaction mechanism during the hydrogenation/dehydrogenation process for the Li₃N–MgH₂ system is discussed.     

Reversible hydrogen storage in a 3NaBH4/YF3 composite

A 3NaBH₄/YF₃ hydrogen storage composite was prepared through ball milling and its hydrogen sorption properties were investigated. It is shown that NaBH₄ does not react with YF₃ during ball milling. The dehydrogenation of the composite starts at 423 °C, which is about 100 °C lower than the dehydrogenation temperature of pure NaBH₄, with a mass loss of 4.12 wt%. Pressure–Composition–Temperature tests reveal that the composite has reversible hydrogen sorption performance in the temperature range from 350 °C to 413 °C and under quite low hydrogenation plateau pressures (<1 MPa). Its maximum hydrogen storage capacity can reach up to 3.52 wt%. The dehydrogenated composite can absorb 3.2 wt% of hydrogen within 5 min at 400 °C. Based on the Pressure–Composition–Temperature analyses, the hydrogenation enthalpy of the composite is determined to be −46.05 kJ/mol H₂, while the dehydrogenation enthalpy is 176.76 kJ/mol H₂. The mechanism of reversible hydrogen sorption in the composite involves the decomposition and regeneration of NaBH₄ through the reaction with YF₃. Therefore, the addition of the YF₃ to NaBH₄ as a reagent forms a reversible hydrogen storage composite.     

Characterization of Mg–20 wt% Ni–Y hydrogen storage composite prepared by reactive mechanical alloying

Mg–20 wt% Ni–Y composite was successfully prepared by reactive mechanical alloying (RMA). X-ray diffraction (XRD) measurement showed that both MgH₂ and Mg₂NiH₄ co-exist in the milled composite. The composite exhibits excellent hydrogen sorption kinetics and does not need activation on the first hydrogen storage process. It can absorb 3.92 and 5.59 wt% hydrogen under 3.0 MPa hydrogen pressure at 293 and 473 K in 10 min, respectively, and desorb 4.67wt% hydrogen at 523 K in 30 min under 0.02 MPa hydrogen pressure. The equilibrium desorption pressure of the composite are 0.142, 0.051 and 0.025 MPa at 573, 543 and 523 K, respectively. The differential scanning calorimetry (DSC) measurement showed that dehydrogenation of Mg–20 wt% Ni–Y composite was depressed about 100 K comparing to that of milled pure MgH₂. It is deduced that both the catalysis effect of Mg₂Ni and YH₃ distributed in Mg substrate and the crystal defects formed by RMA are the main reason for improving hydrogen sorption kinetics of the Mg–20 wt% Ni–Y composite.     

Nanostructured hydrogen storage materials prepared by high-energy reactive ball milling of magnesium and ferrovanadium

Hydrogen storage nanocomposites prepared by high energy reactive ball milling of magnesium and vanadium alloys in hydrogen (HRBM) are characterised by exceptionally fast hydrogenation rates and a significantly decreased hydride decomposition temperature. Replacement of vanadium in these materials with vanadium-rich Ferrovanadium (FeV, V80Fe20) is very cost efficient and is suggested as a durable way towards large scale applications of Mg-based hydrogen storage materials. The current work presents the results of the experimental study of Mg–(FeV) hydrogen storage nanocomposites prepared by HRBM of Mg powder and FeV (0–50 mol.%). The additives of FeV were shown to improve hydrogen sorption performance of Mg including facilitation of the hydrogenation during the HRBM and improvements of the dehydrogenation/re-hydrogenation kinetics. The improvements resemble the behaviour of pure vanadium metal, and the Mg–(FeV) nanocomposites exhibited a good stability of the hydrogen sorption performance during hydrogen absorption – desorption cycling at T = 350 °C caused by a stability of the cycling performance of the nanostructured FeV acting as a catalyst. Further improvement of the cycle stability including the increase of the reversible hydrogen storage capacity and acceleration of H₂ absorption kinetics during the cycling was observed for the composites containing carbon additives (activated carbon, graphite or multi-walled carbon nanotubes; 5 wt%), with the best performance achieved for activated carbon.     

Effect of multi-wall carbon nanotubes supported palladium addition on hydrogen storage properties of magnesium hydride

To improve the hydrogen storage performance of magnesium hydride, multi-wall carbon nanotubes supported palladium (Pd/MWCNTs) was introduced to the magnesium-based materials. Pd/MWCNTs catalysts with different amounts of Pd (20 wt.%, 40 wt.%, 60 wt.%, 80 wt.%) were synthesized by a solution chemical reduction method. Afterwards, Mg₉₅–Pd_m/MWCNTs_5−m (m = 0, 1, 2, 3, 4, 5) were prepared for the first time by hydriding combustion synthesis (HCS) and mechanical milling (MM). It is determined by X-ray diffraction (XRD) analysis that Pd/MWCNTs can significantly increase the hydrogenation degree of magnesium during the HCS process. The microstructures of the composites obtained by transmission electron microscope (TEM) and field emission scanning electronic microscopy (FESEM) analyses show that Pd nanoparticles are well supported on the surface of carbon nanotubes and the Pd/MWCNTs are dispersed uniformly on the surface of MgH₂ particles. Moreover, it is revealed that there is a synergistic effect of MWCNTs and Pd on the hydrogen storage properties of the composites. The Mg₉₅–Pd₃/MWCNTs₂ shows the optimal hydriding/dehydriding properties, requiring only 100 s to reach its saturated hydrogen absorption capacity of 6.67 wt.% at 473 K, and desorbing 6.66 wt.% hydrogen within 1200 s at 573 K. Additionally, the dehydrogenation activation energy of MgH₂ in this system is decreased to 78.6 kJ/mol H₂, much lower than that of as-received MgH₂.     

Structures and properties of Mg–La–Ni ternary hydrogen storage alloys by microwave-assisted activation synthesis

It is a challenge to prepare a material meeting two conflicting criteria – absorbing hydrogen strongly enough to reach a stable thermodynamic state and desorbing hydrogen at moderate temperature with a fast reaction rate. With the guide of the Mg–La–Ni phase diagram, microwave sintering (MS) was successfully applied to preparing Mg–La–Ni ternary hydrogen storage alloys from the powder mixture of Mg, La and Ni. Their phase structures, morphologies and hydrogen absorption and desorption (A/D) properties have been studied by X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), pressure-composition-isotherm (PCI) and differential scanning calorimetry (DSC). The metal hydride of 70 Mg–9.72 La–20.28 Ni (wt pct) has the best comprehensive hydriding and dehydriding (H/D) properties, which can absorb 4.1 wt.% H₂ in 600 s and desorb 3.9 wt.% H₂ in 1500 s at 573 K. The DSC results reveal its onset temperatures of hydrogen A/D are the lowest among all the samples, which are 671.4 and 600.9 K. Its activation energy of dehydriding reaction is 113.5 kJ/mol H₂, which is the smallest among all the samples. Also, Chou model was used to analyze the reaction kinetic mechanism.     

Hydrogen storage properties of Mg–Ni–C system hydrogen storage materials prepared by hydriding combustion synthesis and mechanical milling

Mg–Ni–C composite hydrogen storage materials were prepared by first ball milling the powder mixtures of carbon aerogel and nano-Ni, and then mixed with magnesium powder followed by hydriding combustion synthesis (HCS). The HCS product was further treated by mechanical milling for 10 h. The effect of Ni/C ratio on the structures and hydrogen absorption/desorption properties of the materials were studied by means of X-ray diffraction (XRD), scanning electron microscopy (SEM) and pressure–composition–temperature (PCT) measurements. It is found that 90Mg–6Ni–4C system shows the best hydriding/dehydriding properties, which absorbs hydrogen at a saturated capacity of 5.23 wt.% within 68 s at 373 K and desorbs 3.74 wt.% hydrogen within 1800 s at 523 K. Moreover, the dehydriding onset temperature of the system is 430 K, which is 45 K lower than that of 90Mg–10Ni system or 95 K lower than that of 90Mg–10C system. The improved hydriding/dehydriding properties are related greatly to the Ni/C ratio and the structures of the composite systems.