Flowerlike microspheres catalyst NiO/La2O3 for ethanol-H2 production

Catalysts of nano-sized nickel oxide particles based on flowerlike lanthanum oxide microspheres with high disperse were prepared to achieve simultaneous dehydrogenation of ethanol and water molecules on multi-active sites. XRD, SEM, 77K N₂ adsorption were used to analyze and observe the catalysts’ structure, morphology and porosity. Catalytic parameters with respect to yield of H₂, activity, selectivity towards gaseous products and stability with time-on-stream and time-on-off-stream were all determined. This special morphology NiO/La₂O₃ catalyst represented more than 1000 h time-on-stream stability test and 500 h time-on-off-stream stability test for hydrogen fuel production from ethanol steam reforming at 300 °C without any deactivation. During the 1000 h time-on-stream stability test, ethanol–water mixtures could be converted into H₂, CO, and CH₄ with average selectivity values of 57.0, 20.1, 19.6 and little CO₂ of 3.2 mol%, respectively, and average ethanol conversion values of 96.7 mol%, with H₂ yield of 1.61 mol H₂/mol C₂H₅OH. During the 500 h time-on-off-stream stability test, ethanol–water mixtures could be converted into H₂, CO, CH₄ and CO₂ with average selectivity values of 65.1, 17.3, 15.1 and 2.5 mol%, respectively, and average ethanol conversion values of 80.0 mol%. For the ethanol-H₂ and petrolic hybrid vehicle (EH–HV), the combustion value is the most important factor. So, it was very suitable for the EH–HV application that the low temperature ethanol steam reforming products’ distribution was with high H₂, CO, CH₄ and very low CO₂ selectivity over the special NiO/La₂O₃ flowerlike microspheres.     

Synthesis of g-C3N4/TiO2 with enhanced photocatalytic activity for H2 evolution by a simple method

A photocatalyst composed of graphite-like carbon nitride (g-C₃N₄) and TiO₂ was fabricated by a simple method to calcine the mixture of melamine and TiO₂ precursor. The photocatalyst has enhanced photoactivity for hydrogen evolution from water. Characterization by XRD, FTIR, SEM and elemental analysis showed that the crystal structure and morphologies of composites were affected by the amount of melamine in the composite. The UV–Vis characterization displayed that the optical absorption range of g-C₃N₄/TiO₂ hybrid was broadened with a synergistic effect. The photoactivity for H₂ evolution was shown that the best result obtained from the composite with 67 wt% melamine has about 5 times improvement compared with bare TiO₂ or pure g-C₃N₄. The enhanced photoactivity might be related with the favorable structure resulted from heat-treatment temperature, and the content of g-C₃N₄ participating in wide optical absorption, separation and transportation of electronic-holes, as well as morphology of composite.     

CO2 methanation combined with NH3 decomposition by in situ H2 separation using a Pd membrane reactor

Combination of the reactions by means of membrane separation techniques are of interest. The CO₂ methanation was combined with NH₃ decomposition by in situ H₂ separation through a Pd membrane. The CO₂ methanation reaction in the permeate side was found to significantly enhance the H₂ removal rate of Pd membrane compared to the use of sweep gas. The reaction rate of CO₂ methanation was not influenced by H₂ supply through the Pd membrane in contrast to NH₃ decomposition in the retentate side. However, the CH₄ selectivity could be improved by using a membrane separation technique. This would be caused by the active dissociated H species which might immediately react with adsorbed CO species on the catalysts to CH₄ before those CO species desorbed. From the reactor configuration tests, the countercurrent mode showed higher H₂ removal rate in the combined reaction at 673 K compared to the cocurrent mode but the reaction rate in CO₂ methanation should be improved to maximize the perfomance of membrane reactor.     

Theoretical study of H2 separation performance of two-dimensional graphitic carbon oxide membrane

Membrane technology has been widely used for H₂ separation. In this paper, we theoretically explored the H₂ separation performance of graphitic carbon oxide (g-C₂O) monolayer. The van-der-Waals-corrected density functional theory (DFT) calculations demonstrate that g-C₂O monolayer is chemically inert to the studied gas molecules (H₂, CO₂, CO, N₂, and CH₄), and with a suitable pore size, the g-C₂O monolayer shows an exceptionally high selectivity for H₂/CO₂ (CO, N₂, and CH₄) in a wide range of temperatures. In addition, the molecular dynamics (MD) simulations yield a high H₂ permeance for the g-C₂O monolayer at room temperature. With excellent selectivity and ultrahigh permeance, the g-C₂O monolayer has great potential application in H₂ separation.     

La0.6Sr0.4Co0.8Ni0.2O3−δ hollow fiber membrane reactor: Integrated oxygen separation – CO2 reforming of methane reaction for hydrogen production

An integrated reactor system which combines oxygen permeable La_0.6Sr_0.4Co_0.8Ni_0.2O_3−δ (LSCN) perovskite ceramic hollow fiber membrane with Ni based catalyst has been successfully developed to produce hydrogen through oxy-CO₂ reforming of methane (OCRM). Dense La_0.6Sr_0.4Co_0.8Ni_0.2O_3−δ hollow fiber membrane was prepared using phase inversion-sintering method. OCRM reaction was tested from 650 °C to 800 °C with a quartz reactor packed with 0.5 g Ni/Al₂O₃ catalyst around the LSCN hollow fiber membrane. CH₄ and CO₂ were used as reactants and air as the oxygen source was fed through the bore side of the hollow fiber membrane. In order to gauge the effectiveness of this membrane reactor system, air flow was closed at 800 °C and dry reforming of methane (DRM) was tested for comparison. The results show that the oxygen fluxes of LSCN membrane swept by helium are nearly 3 times less than those swept by OCRM reactants. With increasing temperature and oxygen supply, methane conversion in the OCRM reactor reaches 100%, but CO₂ conversion decreases from 87% to 72% due to the competition reaction with POM. CO selectivity is as high as nearly 100% at reaction temperatures of 700 °C–800 °C while H₂ selectivity reaches a maximum of 88% at 700 °C. At 800 °C, when air supply was closed and DRM was conducted for comparison, CO selectivity decreased to 91%, resulting in carbon deposition which was around 4 times more than those obtained under OCRM reaction and H₂/CO ratio decreased from 0.93 to 0.74, showing better carbon resistance and higher H₂ selectivity of the Ni-based catalyst over the integrated oxygen separation-OCRM reaction across the LSCN hollow fiber membrane reactor.     

Photoelectrochemical study on charge transfer properties of nanostructured Fe2O3 modified by g-C3N4

Novel photocatalysts, which consist of two visible light responsive semiconductors including graphite-like carbon nitride (g-C₃N₄) and Fe₂O₃, were successfully synthesized via electrodeposition followed by chemical vapor deposition. The morphology of the g-C₃N₄/Fe₂O₃ can be tuned from regular nanosheets to porous cross-linked nanostructures. Remarkably, the optimum activity of the g-C₃N₄/Fe₂O₃ is almost 70 times higher than that of individual Fe₂O₃ for photoelectrochemical water splitting. The enhancement of photoelectrochemical activity could be assigned to the morphology change of the photocatalysts and the effective separation and transfer of photogenerated electrons and holes originated from the intimately contacted interfaces. The g-C₃N₄/Fe₂O₃ composites could be developed as high performance photocatalysts for water splitting and other optoelectric devices.     

Reforming of bioethanol over Ni/Al2O3 and Ni/CeZrO2/Al2O3 catalysts in supercritical water for hydrogen production

Bioethanol was reformed in supercritical water (SCW) at 500 °C and 25 MPa on Ni/Al₂O₃ and Ni/CeZrO₂/Al₂O₃ catalysts to produce high-pressure hydrogen. The results were compared with non-catalytic reactions. Under supercritical water and in a non-catalytic environment, ethanol was reformed to H₂, CO₂ and CH₄ with small amounts of CO and C2 gas and liquid products. The presence of either Ni/Al₂O₃ or Ni/CeZrO₂/Al₂O₃ promoted reactions of ethanol reforming, dehydrogenation and decomposition. Acetaldehyde produced from the decomposition of ethanol was completely decomposed into CH₄ and CO, which underwent a further water-gas shift reaction in SCW. This led to great increases in ethanol conversion and H₂ yield on the catalysts of more than 3-4 times than that of the non-catalytic condition. For the catalytic operation, adding small amounts of oxygen at oxygen to ethanol molar ratio of 0.06 into the feed improved ethanol conversion, at the expense of some H₂ oxidized to water, resulting in a slightly lower H₂ yield. The ceria-zirconia promoted catalyst was more active than the unpromoted catalyst. On the promoted catalyst, complete ethanol conversion was achieved and no coke formation was found. The ceria-zirconia promoter has important roles in improving the decomposition of acetaldehyde, the enhancement of the water-gas shift as well as the methanation reactions to give an extremely low CO yield and a tremendously high H₂/CO ratio. The SCW environment for ethanol reforming caused the transformation of gamma-alumina towards the corundum phase of the alumina support in the Ni/Al₂O₃ catalyst, but this transformation was slowed down by the presence of the ceria-zirconia promoter.     

Development of hydrogen-selective CAU-1 MOF membranes for hydrogen purification by ‘dual-metal-source’ approach

Hydrogen provides reliable, sustainable, environmental and climatic friendly energy to meet world's energy requirement and it also has high energy density. Hydrogen is relevant to all of the energy sectors-transportation, buildings, utilities and industry. In all of these sectors, hydrogen-rich gas streams are needed. Thus, hydrogen-selective membrane technology with superior performances is highly demanded for separation and purification of hydrogen gas mixtures. In this study, novel [Al₄(OH)₂(OCH₃)₄(H₂N-BDC)₃]·xH₂O (CAU-1) MOF membranes with accessible pore size of 0.38 nm are evaluated for this goal of hydrogen purification. High-quality CAU-1 membranes have been successfully synthesized on α-Al₂O₃ hollow ceramic fibers (HCFs) by secondary growth assisted with the homogenously deposited CAU-1 nanocrystals with a size of 500 nm as seeds. The energy-dispersive X-ray spectroscopy study shows that the HCFs substrates play dual roles in the membrane preparation, namely aluminum source and as a support. The crystals in the membrane are intergrown together to form a continuous and crack-free layer with a thickness of 4 μm. The gas sorption ability of CAU-1 MOF materials is examined by gas adsorption measurement. The isosteric heats of adsorption with average values of 4.52 kJ/mol, 12.90 kJ/mol, 12.82 kJ/mol and 27.99 kJ/mol are observed for H₂, N₂, CH₄, and CO₂ respectively, indicating different interactions between CAU-1 framework and these gases. As-prepared HCF supported CAU-1 membranes are tested by single and binary gas permeation of H₂/CO₂, H₂/N₂ and H₂/CH₄ at different temperatures, feed pressures and testing time. The permeation results show preferential permeance of H₂ over CO₂, N₂, and CH₄ with high separation factors of 12.34, 10.33, and 10.42 for H₂/CO₂, H₂/N₂, H₂/CH₄, respectively. The temperature, pressure and test time dependent studies reveal that HCFs supported CAU-1 membranes possess high stability, resistance to cracking, temperature cycling, high reproducibility, these of which combined with high separation efficiency make this type of MOF membranes are promising for hydrogen recycling from industrial exhausts.     

Ni/CeO2 catalysts with high CO2 methanation activity and high CH4 selectivity at low temperatures

CO₂ methanation was performed over 10 wt%Ni/CeO₂, 10 wt%Ni/α-Al₂O₃, 10 wt%Ni/TiO₂, and 10 wt%Ni/MgO, and the effect of support materials on CO₂ conversion and CH₄ selectivity was examined. Catalysts were prepared by a wet impregnation method, and characterized by BET, XRD, H₂-TPR and CO₂-TPD. Ni/CeO₂ showed high CO₂ conversion especially at low temperatures compared to Ni/α-Al₂O₃, and the selectivity to CH₄ was very close to 1. The surface coverage by CO₂-derived species on CeO₂ surface and the partial reduction of CeO₂ surface could result in the high CO₂ conversion over Ni/CeO₂. In addition, superior CO methanation activity over Ni/CeO₂ led to the high CH₄ selectivity.     

g-C3N4 coated SrTiO3 as an efficient photocatalyst for H2 production in aqueous solution under visible light irradiation

A highly active photocatalyst based on g-C₃N₄ coated SrTiO₃ has been synthesized simply by decomposing urea in the presence of SrTiO₃ at 400 °C. The catalyst demonstrates a high H₂ production rate ∼440 μmol h⁻¹/g catalyst in aqueous solution under visible light irradiation, which is much higher than conventional anion doped SrTiO₃ or physical mixtures of g-C₃N₄ and SrTiO₃. The improved photocatalytic activity can be ascribed to the close interfacial connections between g-C₃N₄ and SrTiO₃ where photo-generated electron and holes are effectively separated. The newly synthesized catalyst also exhibited a stable performance in the repeated experiments.     

Developing cross-linked poly(ethylene oxide) membrane by the novel reaction system for H2 purification

In this study, a ‘green” method has been discovered by utilizing the amino functional poly(ethylene oxide) (PEO) and epoxy functional PEO with low molecular weights to synthesis cross-linked membranes for enhancing H₂ purification and CO₂ capture performance by retarding the crystallinity of semi-crystalline polymer of PEO. The cross-linking reaction can happen simply by mixing two materials without using any solvent. The reaction has been characterized by Fourier transform infrared-attenuated total reflectance (FTIR-ATR), X-ray photoelectron spectroscopy (XPS), solid-state ¹³C nuclear magnetic resonance (NMR) and the gel content test. Furthermore, X-ray diffraction (XRD) and differential scanning calorimeter (DSC) confirm the amorphous structure of cross-linked PEO membranes, which should benefit the gas transport. The gas transport properties and the plasticizing phenomenon of CO₂ have been examined in detail. Interestingly, the investigation on CO₂ plasticization phenomenon reveals that the cross-linked PEO membrane should be plasticized immediately after the pressure load. The pressure dependence of CO₂ permeability in the pressure range from 0.25 atm to 30 atm can be separated into two stages based on the permeability increment although the CO₂ permeability continuously increases with the loading pressure. The gas transport results illustrate that CO₂ has much larger permeability than that of any tested gas (including H₂, N₂ and CH₄) attributing to the CO₂-philic characteristic of ethylene oxide (EO) groups in the cross-linked PEO membrane. The good permeability and selectivity make the developed PEO membrane promising for H₂ purification and CO₂ capture applications.     

Large impact of heating time on physical properties and photocatalytic H2 production of g-C3N4 nanosheets synthesized through urea polymerization in Ar atmosphere

The effect of heating time on the polymerization processes of urea into g-C₃N₄ nanosheets was studied in Ar atmosphere. It was found that heating time had a great influence on the crystalline quality, specific surface area (S_BET) and photocatalytic H₂ production of the obtained g-C₃N₄ nanosheets. G-C₃N₄ nanosheets with some degree of disorders in crystal structure were formed within 1 h at 550 °C, and these structural disorders maintained after 4 h, however disorders disappeared after extended heating of 6 h. G-C₃N₄ nanosheets with similar disorders in the crystal structure hold similar S_BET and exhibit comparable H₂ production rates. The highest H₂ production rate of 1.4 mmol h⁻¹ g⁻¹ occurs after 8 h heating, corresponding to 2.6% quantum efficiency at 420 nm.     

Preparation and characterization of multi-walled carbon nanotube/PBNPI nanocomposite membrane for H2/CH4 separation

By combining organic polymers normally used to make membrane filters with inorganic substances, multi-walled carbon nanotube (MWCNTs), an extraordinary ability to separate H₂ from CH₄ was developed in this study. A series of MWCNTs/PBNPI nanocomposite membrane with a nominal MWCNTs content between 1 and 15 wt% were prepared by solution casting method, in which the very fine MWCNTs were embedded into glassy polymer membrane. Detailed characterizations, such as morphology, thermal stability and crystalline structure have been conducted to understand the structures, composition and properties of nanocomposite membranes. The results found that this new class of membrane had increased permeability and enhanced selectivity, and a useful ability to filter gases and organic vapours at the molecular level.     

Stabilized zirconia-based sensor utilizing SnO2-based sensing electrode with an integrated Cr2O3 catalyst layer for sensitive and selective detection of hydrogen

A highly selective hydrogen (H₂) sensor has been successfully developed by using an yttria-stabilized zirconia (YSZ)-based mixed-potential-type sensor utilizing SnO₂ (+30 wt.% YSZ) sensing electrode (SE) with an intermediate Al₂O₃ barrier layer which was coated with a catalyst layer of Cr₂O₃. The sensor utilizing SnO₂ (+30 wt.% YSZ)-SE was found to be capable of detecting H₂ and propene (C₃H₆) sensitively at 550 °C. In order to enhance the selectivity towards H₂, a selective C₃H₆ oxidation catalyst was employed to minimize unwanted responses caused by interfering gases. Among the examined metal oxides, Cr₂O₃ facilitated the selective oxidation of C₃H₆. However, the addition or lamination of Cr₂O₃ to SnO₂ (+30 wt.% YSZ)-SE was found to diminish the sensing responses to all examined gases. Therefore, an intermediate layer of Al₂O₃ was sandwiched between the SE layer and the catalyst layer to prevent the penetration of Cr₂O₃ particles into the SE layer. The sensor using SnO₂ (+30 wt.% YSZ)-SE coated with a catalyst layer of Cr₂O₃ as well as an intermediate layer of Al₂O₃ exhibited a sensitive response toward H₂, with only minor responses toward other examined gases at 550 °C under humid conditions (21 vol.% O₂ and 1.35 vol.% H₂O in N₂ balance). A linear relationship was observed between sensitivity and H₂ concentration in the range of 20–800 ppm on a logarithmic scale. The results of sensing performance evaluation and polarization curve measurements indicate that the sensing mechanism is based on the mixed-potential model.     

Methanol steam reforming in an Al2O3 supported thin Pd-layer membrane reactor over Cu/ZnO/Al2O3 catalyst

In this experimental study, a membrane reactor housing a composite membrane constituted by a thin Pd-layer supported onto Al₂O₃ is utilized to perform methanol steam reforming reaction to produce high-grade hydrogen for PEM fuel cell applications. The influence of various parameters such as temperature, from 280 to 330 °C, and pressure, from 1.5 to 2.5 bar, is analyzed. A commercial Cu/Zn-based catalyst is packed in the annulus of the membrane reactor and the experimental tests are performed at space velocity equal to 18,500 h⁻¹ and H₂O:CH₃OH feed molar ratio equal to 2.5:1. Results in terms of methanol conversion, hydrogen recovery, hydrogen yield and products selectivities are given. As a best result of this work, 85% of methanol conversion and a highly pure hydrogen stream permeated through the membrane with a CO content lower than 10 ppm were reached at 330 °C and 2.5 bar. Furthermore, a comparison between the experimental results obtained in this work and literature data is proposed and discussed.     

Thermally rearranged (TR) HAB-6FDA nanocomposite membranes for hydrogen separation

Thermally rearranged (TR) polymers exhibited a good balance of high permeability and high selectivity. For this purpose HAB-6FDA polyimide was synthesized from 3,3 dihydroxy-4,4-diamino-biphenyl (HAB) and 2,2-bis-(3,4-dicarboxyphenyl) hexafluoro propane dianhydride (6FDA) by chemical imidization. Initially, the sample was modified from pure polymer to silica nanofiller doped polymer membrane. Further the modification was done by thermal rearrangement reaction at 350 °C temperature. This modification causes a mass loss in polymer structure and therefore enhances the fractional free volume (FFV). The gases used for the permeation test were H₂, CO₂, N₂ and CH₄. Selectivity was calculated for H₂/CO₂, H₂/N₂ and H₂/CH₄ gas pairs and plotted in the Robeson's 2008 upper bound and compared with reported data. The transport properties of these gases have been compared with the unmodified membrane. Permeability of all the gases has increased to that of unmodified polymer membrane. Thermally rearranged polymer nanocomposite exhibits higher gas permeability than that of silica doped and pure polymer. Also the selectivity for H₂/CO₂ and H₂/N₂ gas pairs exceeds towards Robeson's upper bound limit. It crosses this limit dramatically for H₂/CH₄ gas pair. Polymer nanocomposite can be utilized to obtain high purity hydrogen gas for refinery and petrochemical applications.     

Fabrication and characterization of poly(phenylene oxide)/SBA-15/carbon molecule sieve multilayer mixed matrix membrane for gas separation

A novel multilayer mixed matrix membrane (MMM), consisting of poly(phenylene oxide) (PPO), large-pore mesoporous silica molecular sieve zeolite SBA-15, and a carbon molecular sieve (CMS)/Al₂O₃ substrate, was successfully fabricated using the procedure outlined in this paper. The membranes were cast by spin coating and exposed to different gases for the purpose of determining and comparing the permeability and selectivity of PPO/SBA-15 membranes to H₂, CO₂, N₂, and CH₄. PPO/SBA-15/CMS/Al₂O₃ MMMs with different loading weights of zeolite SBA-15 were also studied. This new class of PPO/SBA-15/CMS/Al₂O₃ multilayer MMMs showed higher levels of gas permeability compared to PPO/SBA-15 membranes. The permselectivity of H₂/N₂ and H₂/CH₄ combinations increased remarkably, with values at 38.9 and 50.9, respectively, at 10 wt% zeolite loading. Field emission scanning electron microscopy results showed that the interface between the polymer and the zeolite in MMMs was better at a 10 wt% loading than other loading levels. The increments of the glass transition temperature of MMMs with zeolite confirm that zeolite causes polymer chains to become rigid.     

Toward the design of asymmetric photocatalytic membranes for hydrogen production: Preparation of TiO2-based membranes and their properties

Hydrogen production from water using solar light energy is a significant contribution to green renewable energy economy. Separation of water splitting products is essential for this and approached by creating membrane photocatalytic system (MPS) without macroscopic metallic electrodes. The MPS has a layered structure Pt/chemically loaded TiO₂/filtration loaded TiO₂/porous polymer membrane/support. Influence of MPS preparation conditions on its TiO₂ content, permeability, diffuse reflectance spectra, mechanical stability, Pt loading and membrane morphology was investigated. Chemical bath deposition of TiO₂ followed by aging was found to be essential for mechanical stability and high activity in hydrogen production. Loading TiO₂ by filtration alone is ineffective for achieving low permeability. The detected products of ethanol dehydrogenation in gas phase were H₂, CO₂, CH₄ and C₂H₆ and in liquid phase CH₃COOH and CH₃CHO. Optimum mass of TiO₂ and photodeposited Pt were found for high rate of H₂ generation. The highest quantum efficiency of H₂ production was 13%.     

Development of CMS/Al2O3-supported PPO composite membrane for hydrogen separation

A novel composite membrane consisting of a poly(phenylene oxide) (PPO) selective layer and a CMS/Al₂O₃ substrate was fabricated by a spin-coating method. This new class of PPO/CMS/Al₂O₃ multilayer composite membranes showed an H₂ permeability of 134 Barrer, two times greater than that for the corresponding self-supported PPO polymeric membrane. High selectivities for H₂/CH₄ and H₂/N₂ of 31.8 and 37.1, respectively, were also obtained with this composite membrane. According to field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM) observations, using the CMS/Al₂O₃ material as the substrate provided a smooth surface for the support of the PPO selective layer and increased the roughness from the top to bottom surfaces. The effects of the substrate materials on the permselectivity of the resulting membrane were also investigated.     

Preparation and characterization of PPSU/PBNPI blend membrane for hydrogen separation

Novel polymer blend membranes of poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PBNPI) and polyphenylsulfone (PPSU) in different weight ratios were prepared by a solution casting technique with N-methyl-2-pyrrolidone (NMP) as solvent. The effects of blend polymer composition on the membrane structure and the H₂, CO₂ and CH₄ separation performance were investigated. The membranes appear macroscopically miscible but microscopically immiscible based on thin-film X-ray diffraction investigations. A remarkably and continuously enhanced permeability has been achieved for these gases with increasing PPSU content from 0 to 50%. The highest pure H₂, CO₂ and CH₄ permeability are, respectively, equal to 40.4, 34.1 and 8.0 barrer.