Hydrogen production from CH4 dry reforming over bimetallic Ni–Co/Al2O3 catalyst

Bimetallic 5%Ni–10%Co/Al₂O₃ catalyst was synthesized using impregnation method and evaluated for methane dry reforming reaction at different reaction temperatures. NiO, Co₃O₄ and spinal metal aluminates, namely, CoAl₂O₄ and NiAl₂O₄ phases were formed on γ-Al₂O₃ support surface during calcination process. 5%Ni–10%Co/Al₂O₃ catalyst exhibited reasonable surface area of 86.93 m² g^?1 with small crystallite dimension of less than 10 nm suggesting that both Co₃O₄ and NiO phases were finely dispersed on the surface of support in agreement with results from scanning electron microscopy (SEM) measurement. Temperature-programmed calcination measurement indicates the complete thermal decomposition and oxidation of metal precursors, viz. Ni(NO₃)₂ and Co(NO₃)₂ to metal oxides and metal aluminates at below 700 K. Both CH₄ and CO₂ conversions were stable over a period of 4 h on-stream and attained an optimum at about 67% and 71%, respectively at 973 K whilst H₂ selectivity and yield were higher than 49%. The ratio of H₂/CO was always less than unity for all runs indicating the presence of reverse water–gas shift reaction. The activation energy for CH₄ and CO₂ consumption was computed as 55.60 and 40.25 kJ mol^?1, correspondingly. SEM micrograph of spent catalyst detected the formation of whisker-like carbon on catalyst surface whilst D and G bands characteristic for the appearance of amorphous and graphitic carbons in this order were observed on surface of used catalyst by Raman spectroscopy analysis. Additionally, the percentage of filamentous carbon was greater than that of graphitic carbon.     

Hydrogen production by steam reforming of ethanol over mesoporous Ni–Al2O3–ZrO2 aerogel catalyst

A mesoporous Ni–Al₂O₃–ZrO₂ aerogel (Ni–AZ) catalyst was prepared by a single-step epoxide-driven sol–gel method and a subsequent supercritical CO₂ drying method. For comparison, a mesoporous Al₂O₃–ZrO₂ aerogel (AZ) support was prepared by a single-step epoxide-driven sol–gel method, and subsequently, a mesoporous Ni/Al₂O₃–ZrO₂ aerogel (Ni/AZ) catalyst was prepared by an incipient wetness impregnation method. The effect of preparation method on the physicochemical properties and catalytic activities of Ni–AZ and Ni/AZ catalysts was investigated. Although both catalysts retained a mesoporous structure, Ni/AZ catalyst showed lower surface area than Ni–AZ catalyst. From TPR, XRD, and H₂–TPD results, it was revealed that Ni–AZ catalyst retained higher reducibility and higher nickel dispersion than Ni/AZ catalyst. In the hydrogen production by steam reforming of ethanol, both catalysts showed a stable catalytic performance with complete conversion of ethanol. However, Ni–AZ catalyst showed higher hydrogen yield than Ni/AZ catalyst. Superior textural properties, high reducibility, and high nickel surface area of Ni–AZ catalyst were responsible for its enhanced catalytic performance in the steam reforming of ethanol.     

Hydrogen generation from liquid reforming of glycerin over Ni–Co bimetallic catalyst

Glycerin is a low cost renewable byproduct of the biodiesel industry, and can be reformed into hydrogen. Here we describe the development of cerium promoted nickel cobalt catalysts on alumina supports for the liquid phase reforming of aqueous glycerine in subcritical water. The bimetallic Ni–Co catalyst was prepared using the urea matrix combustion method over a wide range of compositions both with and without cerium. TPR profiles indicated a synergism between the metals, however, the catalysts deactivated due to carbon deposition as plaques, and in some compositions due to sintering. Cerium (2Ce–Ni₁Co₃) suppressed sintering and lowered methane selectivity by comparison with Ni₁Co₃ alone.     

H2 and CO production over a stable Ni–MgO–Ce0.8Zr0.2O2 catalyst from CO2 reforming of CH4

Ni–Ce_0.8Zr_0.2O₂ and Ni–MgO–Ce_0.8Zr_0.2O₂ catalysts were investigated for H₂ production from CO₂ reforming of CH₄ reaction at a very high gas hourly space velocity of 480,000 h⁻¹. Ni–MgO–Ce_0.8Zr_0.2O₂ exhibited higher catalytic activity and stability (CH₄ conversion >95% at 800 °C for 200 h). The outstanding catalytic performance is mainly due to the basic nature of MgO and an intimate interaction between Ni and MgO.     

High-performance Ni–SiO2 for pressurized carbon dioxide reforming of methane

The SiO₂ and Ni–SiO₂ were synthesized via the complex-decomposition method by using different organic acids as the complexing agent and fuel. The Ni-supported SiO₂ from different sources was prepared by the incipient impregnation method. The Ni–SiO₂ and Ni/SiO₂ were comparatively evaluated for carbon dioxide reforming of methane (CDR) under severe conditions of CH₄/CO₂ = 1.0, T = 750 °C, GHSV = 53200 mL g⁻¹ h⁻¹, and P = 0.1–1.0 MPa. The materials were fully characterized by XRD, XPS, TEM, TG-DSC, H₂-TPR, and N₂ adsorption-desorption at −196 °C. It was found that the complexing agent and preparation method of the catalyst significantly affected its surface area, the size and dispersion of Ni, the reduction behavior, and the coking and sintering properties, which determine the activity and stability of the catalyst for CDR. As a result, a highly active and stable Ni–SiO₂ for pressurized CDR was obtained by optimizing the complexing agent.     

Hydrogen production by steam reforming of dimethyl ether over ZnO–Al2O3 bi-functional catalyst

A series of ZnO–Al₂O₃ catalysts with various ZnO/(ZnO + Al₂O₃) molar ratios have been developed for hydrogen production by dimethyl ether (DME) steam reforming within microchannel reactor. The catalysts were characterized by N₂ adsorption-desorption, X-ray diffraction and temperature programmed desorption of NH₃. It was found that the catalytic activity was strongly dependent on the catalyst composition. The overall DME reforming rate was maximized over the catalyst with ZnO/(ZnO + Al₂O₃) molar ratio of 0.4, and the highest H₂ space time yield was 315 mol h⁻¹·kg_cat⁻¹ at 460 °C. A bi-functional mechanism involving catalytic active site coupling has been proposed to account for the phenomena observed. An optimized bi-functional DME reforming catalyst should accommodate the acid sites and methanol steam reforming sites with a proper balance to promote DME steam reforming, whereas all undesired reactions should be impeded without sacrificing activity. This work suggests that an appropriate catalyst composition is mandatory for preparing good-performance and inexpensive ZnO–Al₂O₃ catalysts for the sustainable conversion of DME into H₂-rich reformate.     

Steam reforming of dimethyl ether over Cu–Ni/γ-Al2O3 bi-functional catalyst prepared by deposition–precipitation method

Cu–Ni/γ-Al₂O₃ catalysts with different metal contents for dimethyl ether steam reforming (DME SR) were prepared by the method of deposition–precipitation. Characterization of specific surface area measurement (BET), X-ray diffraction (XRD) and hydrogen temperature-programmed reduction (H₂-TPR) revealed that nickel improved the dispersion of copper, increased the interaction between copper and γ-Al₂O₃, and therefore, inhibited the sintering of copper. Ammonia temperature-programmed desorption (NH₃-TPD) showed that metal particles could occupy the acid sites, leading to the decrease in acid amount and acid strength of Cu–Ni/γ-Al₂O₃ catalyst. Kinetic measurements indicated that γ-Al₂O₃ is vital for DME SR and a higher content of γ-Al₂O₃ in catalyst was needed. The addition of nickel suppressed the water gas shift (WGS) reaction. Initial durability testing showed that the conversion of DME over Cu–Ni/γ-Al₂O₃ catalyst was always almost complete during the 30 h experimental reaction time. Therefore, Cu–Ni/γ-Al₂O₃ could be a potential DME SR catalyst for the production of hydrogen.     

Highly efficient hydrogen production from formaldehyde over Ag/γ-Al2O3 catalyst at room temperature

Herein, we demonstrate a simple and efficient process for generating hydrogen from the formaldehyde (HCHO) aqueous solution catalyzed by Ag nanoparticles dispersed on high specific surface area γ-Al₂O₃ at room temperature. Moreover, this Ag/γ-Al₂O₃ catalyst exhibits much higher capability and stability for hydrogen production than unsupported Ag nanoparticles. By further optimizing the structure, component, and amounts of Ag/γ-Al₂O₃ catalysts as well as reaction parameters such as reaction atmosphere, formaldehyde concentrations, and NaOH concentrations, the hydrogen generation rate could be greatly increased and maintained for ten hours without any decay. It may provide a general and favorable strategy for the fabrication of highly reactive and stable metal catalyst for the hydrogen production from organic aldehyde solutions.     

CO2 reforming of methane on Ni/γ-Al2O3 catalyst prepared by dielectric barrier discharge hydrogen plasma

Ni/γ-Al₂O₃ catalyst was prepared by direct treatment of Ni(NO₃)₂/γ-Al₂O₃ precursor with dielectric barrier discharge (DBD) hydrogen plasma at different input powers, characterized by XRD, H₂-TPR, CO₂-TPD, N₂ adsorption and TEM, respectively, and used as the catalyst for CO₂ reforming of methane (CRM). The results showed that the input power obviously affected the reduction degree and catalytic performances of catalysts. Low input power under 40 W mainly resulted in the decomposition of nickel nitrate into Ni oxides. The reduction degree, catalytic activity and stability increase with the input power. Similar catalytic performances in CRM reaction can be obtained when the power exceeds 80 W. Compared with the Ni/Al₂O₃ catalyst prepared by traditional method, Ni/γ-Al₂O₃ samples prepared by H₂ DBD plasma exhibit better activities, stability and anti-carbon deposit performances. It is mainly ascribed to smaller Ni particle size, more basic sites and weaker basicity. The increase of Ni particle sizes due to the sintering at high temperature results in the decrease of catalytic activities and coke formation.     

Hydrogen production from dimethyl ether over Cu/γ-Al2O3 catalyst with zeolites and its effects in the lean NOx trap performance

The purpose of this study is to investigate the effects of mixing three kinds of zeolites (MFI, MOR, and BEA) with the dimethyl ether steam reforming(DME-SR) Cu/γ-Al₂O₃ catalyst to improve H₂ yield at low temperatures, and to identify the de-NOx performance of a combined system of SR catalyst and Lean NOx Trap(LNT). The SR catalyst was prepared by the impregnation method, and a commercialized LNT catalyst was used. The SR reaction experiment was conducted to investigate the effect of the coexistence of CO₂, O₂, NO, and NO₂ among the exhaust gases of the DME engine on the H₂ yield. The study found that the proper mixing of Cu/γ-Al₂O₃ and zeolite increased the H₂ yield at low temperature improving DME hydrolysis. The variation in the H₂ yield according to the kinds of zeolite in the SR catalyst was due to the characteristics of zeolite. The Cu10/γ-Al₂O₃ catalyst mixed with 10% MOR showed the highest H₂ yield. A combined system of SR and LNT uses the H₂ generated mainly from the Cu-based catalyst using the DME-SR reaction for the LNT. When H₂ generated from the SR (Cu10/γ-Al₂O₃ + MOR10) catalyst was used as the reductant of LNT, the NOx conversion at 350 °C or below was improved up to 15% compared to when DME was used. This demonstrates that H₂ as the reductant of LNT is more beneficial than DME. The H₂ generated from the SR catalyst can be used as the reductant of LNT in an after-treatment system. Meanwhile, the SR catalyst that was mixed with zeolite caused the carbon deposition, but the combined system of SR + LNT caused no carbon deposition because the carbon deposited on the SR catalyst reacted with O₂ during the lean-operating period.     

Stability improvements of Ni/α-Al2O3 catalysts to obtain hydrogen from methane reforming

Ni catalysts supported on commercial α-Al₂O₃ modified by addition of CeO₂ and/or ZrO₂ were prepared in the present work. Since the principal objective was to evaluate the behavior of these systems and the support effect on the stability, methane reforming reactions were studied with steam, carbon dioxide, partial oxidation and mixed reforming. Results show that catalysts supported on Ce–Zr–α-Al₂O₃ composites present better reforming activity and stability noticeably higher than in the case of the reference support. With respect to composites, the presence of mixed oxides of Ce_xZr_1−xO₂ type facilitates the formation of active phases with higher interaction. This fact reduces the deactivation by sintering conferring to the system a higher contribution of adsorbed oxygen species, favoring the deposited carbon elimination. These improvements resulted in being dependent on the Ce:Zr ratio of the composite, thus obtaining more stable catalysts for Ce:Zr = 4:1 ratios.     

Kinetics and mechanistic studies of methane dry reforming over Ca promoted 1Co–1Ce/AC-N catalyst

The mechanism and kinetic features of dry reforming with methane (DRM) over Ca promoted 1Co–1Ce/AC-N catalyst was investigated. The mechanistic pathway studies have conducted by FTIR and XPS analysis, structure-activity correlations demonstrated the CH₄ and CO₂ could adsorb on catalyst active sites and generate intermediate CH_x, OH and CH_xO, continue to generate CO and H₂ and then desorbed from active sites. Moreover, CH₄ could also oxidized by Ce⁴⁺ and CO₂ reduced by Ce³⁺, the same content of Ce⁴⁺ and Ce³⁺ on promoted catalyst greatly improved the reaction rate. The kinetic of dry reforming with methane was examined for temperature between 650 and 850 at 800 °C. The research was carried out by changing the CH₄/CO₂ ratios between 0.3 and 3.0. The obtained experiment data were fitted by three typical kinetic models (Power Law, Eley-Rideal and Langmuir-Hinshelwood), the fitting results demonstrated that the best prediction of reforming rates can provided by Langmuir-Hinshelwood model for the reaction temperatures between 650 and 800 °C. Moreover, activation energies of methane and carbon dioxide consumption were ?117 and ?47 kJ/mol, indicating that much higher energy barrier is needed for methane activation compared to carbon dioxide.     

Synthesis gas production from CO2 reforming of methane over Ni–Ce/SiO2 catalyst: The effect of calcination ambience

Ni–Ce/SiO₂ catalysts were prepared by calcination under Ar, CO₂, O₂ and H₂ ambience, and applied in CO₂ reforming of methane for synthesis gas production. BET, XRD, XPS, TPR, SEM, TEM and TPH techniques were employed to characterize the fresh and used catalysts. Highly dispersed nickel oxides bearing stronger interaction with SiO₂ prevented the metal sintering. The formation of reactive carbon species on Ni–Ce/SiO₂ catalyst calcined under Ar ambience effectively promoted the carbon elimination and kept the catalyst more stable. Nevertheless, the oxygen storage capacity of CeO₂ might partly lose on Ni–Ce/SiO₂ calcined under H₂ ambience. As a result, the inhibition of carbon elimination and the deposition of inert carbon were responsible for its partial deactivation.     

Hydrogen production from oxidative steam-reforming of n-propanol over Ni/Y2O3–ZrO2 catalysts

Oxidative steam reforming (OSR) of n-propanol was studied over new Ni catalysts (ca. 7% Ni wt/wt) supported on Y₂O₃–ZrO₂ oxides with different yttrium content (2–41 % Y₂O₃ wt/wt). Materials were characterized by X-ray diffraction, temperature-programmed reduction, X-ray photoelectron and Raman spectroscopy, scanning electron microscopy with energy dispersive X-ray analysis and high resolution transmission electron microscopy. Samples were used in calcined form and tested in the temperature range 673–773 K using a reactant feed of n-propanol/water/O₂ at a molar ratio 1/9/0.5. Hydrogen production is related with the support composition and Ni dispersion.     

Tailoring performance of Co–Pt/MgO–Al2O3 bimetallic aerogel catalyst for methane oxidative carbon dioxide reforming: Effect of Pt/Co ratio

Co–Pt/MgO–Al₂O₃ bimetallic aerogel catalysts were synthesized via a sol-gel combined with supercritical drying method. The catalysts were characterized by XRD, BET, HRTEM, STEM-HAADF, XPS, H₂-TPR, H₂-TPD, TG/DSC, FESEM and their catalytic performances in CH₄ oxidative CO₂ reforming were evaluated. The H₂ spillover effect between Pt and Co enhanced the reducibility of the catalyst, while the strong metal-support interaction (SMSI) effect in the bimetallic aerogel catalysts confined the agglomeration of metal particles. Pt/Co ratio played a key role on the existence of surface metal species, leading to different catalytic performances. The optimal Pt/Co ratio was Pt/Co = 0.02 w/w, on which a 50% higher activity in terms of CH₄ conversion than monometallic Co or Pt aerogel catalysts was obtained. Whereas the impregnated catalyst with an identical composition showed a much lower activity. The Co–Pt aerogel catalysts also showed high resistance to inactive carbon formation. The oxidation temperature of the carbon species deposited on the spent Co–Pt aerogel catalyst was only 275 °C and no filamentous or graphitic carbon was identified, disclosing that the formation of inactive carbon was inhibited due to the synergy between Co and Pt and the SMSI effect.     

CO2 reforming of CH4 by combination of cold plasma jet and Ni/γ-Al2O3 catalyst

CO₂ reforming of CH₄ to synthesis gas was investigated by cold plasma jet (CPJ) only and combination of cold plasma jet with Ni/γ-Al₂O₃ catalyst at atmospheric pressure. The higher selectivity of H₂ and CO, and higher energy efficiency was obtained by this novel process. The optimum experimental conditions are: CH₄ = 3.33 Nl/min, CO₂ = 5.00 Nl/min, N₂ = 8.33 Nl/min, and the input power at 770 W. The results showed that, for the plasma only, the conversions of CH₄ and CO₂ were 46% and 34%, the selectivities of CO and H₂ were 85% and 78%, the energy efficiency was 2.9 mmol/kJ, respectively; for the combination of cold plasma jet with Ni/γ-Al₂O₃ catalyst, the conversions of CH₄ and CO₂ were increased by 14% and 6%, the yield of H₂ and CO increased by 18% and 11%, the energy efficiency reached at 3.7 mmol/kJ, respectively. And the catalyst hasn't accessorial heating. The CPJ method has the advantage of simple processing and is easy to be industrialized.     

Methane reforming with carbon dioxide over a Ni/ZiO2–SiO2 catalyst: Influence of pretreatment gas atmospheres

Carbon dioxide reforming of methane to synthesis gas was studied over Ni/ZrO₂–SiO₂ catalyst under different pretreatment atmospheres. Characterization using powder X-ray diffraction, H₂ temperature-programmed reduction, H₂ temperature-programmed hydrogenation, TG/DTA, XPS, Raman spectra and transmission electron microscopy techniques revealed that gas atmospheres employed in the catalyst pretreatment have a significant influence on the catalytic performance. The helium-pretreated catalyst was found to be the most suitable catalyst for this application, showing the improved catalytic performance. More specifically, helium pretreatment facilitated the generation of well-distributed active metal sites while the heterogeneity of Ni components upon H₂ pretreatment degraded catalytic activity of metal sites considerably. Pretreatment under CO atmosphere resulted in the formation of carbon encapsulated metal species thus causing catalyst deactivation severely. Inefficient reduction under CH₄ activation and the presence of a great amount of carbonaceous species, disfavor the production of synthesis gas during the dry reforming.     

Hydrogen production from catalytic steam reforming of bio-oil aqueous fraction over Ni/CeO2–ZrO2 catalysts

A series of composite catalysts Ni/CeO₂–ZrO₂ were prepared via impregnation method with Ni as the active metal. A laboratory-scale fixed-bed reactor was employed to investigate the catalyst performance during hydrogen production by steam reforming bio-oil aqueous fraction. Effects of water-to-bio-oil ratio (W/B), reaction temperature, and the loaded weight of Ni and Ce on the hydrogen production performance of Ni/CeO₂–ZrO₂ catalysts were examined. The obtained results were compared with commercial nickel-based catalysts (Z417). The best performance of Ni/CeO₂–ZrO₂ catalyst was observed when the Ni and Ce loaded weight were 12% and 7.5% respectively. At W/B = 4.9, T = 800 °C, H₂ yield reaches the highest of 69.7% and H₂ content of 61.8% were obtained. Under the same condition, H₂ yield and H₂ content were higher than commercial nickel-based catalysts (Z417).     

Kinetics of methane decomposition to COx-free hydrogen and carbon nanofiber over Ni–Cu/MgO catalyst

Kinetic modeling of methane decomposition to CO_x-free hydrogen and carbon nanofiber has been carried out in the temperature range 550–650 °C over Ni–Cu/MgO catalyst from CH₄–H₂ mixtures at atmospheric pressure. Assuming the different mechanisms of the reaction, several kinetic models were derived based on Langmuir–Hinshelwood type. The optimum value of kinetic parameters has been obtained by Genetic Algorithm and statistical analysis has been used for the model discrimination. The suggested kinetic model relates to the mechanism when the dissociative adsorption of methane molecule is the rate-determining stage and the estimated activation energy is 50.4 kJ/mol in agreement with the literature. The catalyst deactivation was found to be dependent on the time, reaction temperature, and partial pressures of methane and hydrogen. Inspection of the behavior of the catalyst activity in relation to time, led to a model of second order for catalyst deactivation.     

Glycerol steam reforming over Ni/mg/γ-Al2O3 catalysts effect of Ni(II) content

The aim of the present work is to analyse the effect of the Ni(II) content for the Ni(II)-Mg(II)/γ-Al₂O₃ catalysts on the textural and structural characteristics of the solid, as well on the catalytic activity and selectivity to H₂ for the steam reforming of glycerol at atmospheric pressure.