Proton conducting electrolyte membranes derived from novel branched sulfonated poly(ether ether ketone)s with benzimidazole sulfonic acid pendants via thiol-ene click chemistry

A series of novel branched sulfonated poly(ether ether ketone)s containing propenyl groups have been synthesized using a nucleophilic polycondensation reaction. Subsequently, a thiol-ene click chemistry reaction between propenyl and thiol groups results in a new series of copolymers containing benzimidazole sulfonic acid groups. The expected structures of the copolymers are confirmed by ¹H NMR and Fourier transform infrared spectroscopy. The introduction of benzimidazole sulfonic acid groups into the copolymer improves proton conductivity obviously. Compared with the linear sulfonated poly(ether ether ketone)s with the same sulfonation degree (DS), the BSPEEK-BIS membranes show lower water uptake and methanol permeability. The branching structure and the interaction between sulfonic acid and benzimidazole groups make the contribution to the improvement of the membrane's properties. Therefore, the high proton conduction, low methanol permeation, and low water uptake property of the as-prepared membranes are of significant interest for DMFCs.     

Novel branched sulfonated poly(ether ether ketone)s membranes for direct methanol fuel cells

In this article, novel branched sulfonated poly(ether ether ketone)s (Br-SPEEK) containing various amounts of 1,3,5-tris(4-fluorobenzoyl)benzene as the branching agent have been successfully prepared. Compared with the traditional linear polymer membranes, the membranes prepared by Br-SPEEK showed improved mechanical strength, excellent dimensional stability and superior oxidative stability with similar proton conductivity. Notably, the Br-SPEEK-10 membrane began to break after 267 min in Fenton's reagent at 80 °C, which was 4 times longer than that of the L-SPEEK. Although the proton conductivity decreased with the addition of the branching agent, satisfying methanol permeability value was observed (down to 6.3 × 10⁻⁷ cm² s⁻¹), which was much lower than Nafion 117 (15.5 × 10⁻⁷ cm² s⁻¹). All the results indicated that the novel branched sulfonated poly(ether ether ketone)s membrane was potential candidate as proton conductive membranes for application in fuel cells.     

Crosslinked sulfonated poly(ether ether ketone) proton exchange membranes for direct methanol fuel cell applications

In the present study, a series of the crosslinked sulfonated poly(ether ether ketone) (SPEEK) proton exchange membranes were prepared. The photochemical crosslinking of the SPEEK membranes was carried out by dissolving benzophenone and triethylamine photo-initiator system in the membrane casting solution and then exposing the resulting membranes after solvent evaporation to UV light. The physical and transport properties of crosslinked membranes were investigated. The membrane performance can be controlled by adjusting the photoirradiation time. The experimental results showed that the crosslinked SPEEK membranes with photoirradiation 10 min had the optimum performance for proton exchange membranes (PEMs). Compared with the non-crosslinked SPEEK membranes, the crosslinked SPEEK membranes with photoirradiation 10 min markedly improved thermal stabilities and mechanical properties as well as hydrolytic and oxidative stabilities, greatly reduced water uptake and methanol diffusion coefficients with only slight sacrifice in proton conductivities. Therefore, the crosslinked SPEEK membranes with photoirradiation 10 min were particularly promising as proton exchange membranes for direct methanol fuel cell (DMFC) applications.     

A facile approach to prepare self-cross-linkable sulfonated poly(ether ether ketone) membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone) containing hydroxyl groups (SPEEK-OH) has been prepared for use as a proton exchange membrane (PEM) by reducing the carbonyl groups on the main chain of the polymers. With the goal of reducing water uptake and methanol permeability, a facile thermal-cross-linking process is used to obtain the cross-linked membranes. The properties of the cross-linked membranes with different cross-linked density are measured and compared with the pristine membrane. Notably, SPEEK-4 with the highest cross-linked density shows a water uptake of 39% and a methanol permeability of 2.52 × 10⁻⁷ cm² s⁻¹, which are much lower than those of the pristine membrane (63.2% and 5.37 × 10⁻⁷ cm² s⁻¹, respectively). These results indicate that this simple approach is very effective to prepare cross-linked proton exchange membranes for reducing water uptake and methanol permeability.     

Novel cross-linked sulfonated poly (arylene ether ketone) membranes for direct methanol fuel cell

To prepare a cross-linked proton exchange membrane with low methanol permeability and high proton conductivity, poly (vinyl alcohol) is first blended with sulfonated poly (arylene ether ketone) bearing carboxylic acid groups (SPAEK-C) and then heated to induce a cross-linking reaction between the carboxyl groups in SPAEK-C and the hydroxyl groups in PVA. Fourier transform infrared spectroscopy is used to characterize and confirm the structure of SPAEK-C and the cross-linked membranes. The proton conductivity of the cross-linked membrane with 15% PVA in weight reaches up to 0.18 S cm⁻¹ at 80 °C (100% relative humidity), which is higher than that of Nafion membrane, while the methanol permeability is nearly five times lower than Nafion. The ion-exchange capacity, water uptake and thermal stability are investigated to confirm their applicability in fuel cells.     

Sulfonated poly(arylene ether)s based proton exchange membranes for fuel cells

During the past decade proton exchange membrane fuel cells (PEMFCs) as one kind of the potential clean energy sources for electric vehicles and portable electronic devices are attracting more and more attentions. Although Nafion® membranes are considered as the benchmark of proton exchange membranes (PEMs), the drawbacks of Nafion® membranes restrict the commercialization in the practical application of PEMFCs. As of today, the attention is to focus on developing both high-performance and low-cost PEMs to replace Nafion® membranes. In all of these PEMs, sulfonated poly(arylene ether ketone)s (SPAEKs) and sulfonated poly(arylene ether sulfone)s (SPAESs) are the most promising candidates due to their excellent performance and low price. In this review, the efforts of SPAEK and SPAES membranes are classified and introduced according to the chemical compositions, the microstructures and configurations, as well as the composites with polymers and/or inorganic fillers. Specifically, several perspectives related to the modification and composition of SPAESs and SPAEKs are proposed, aiming to provide the development progress and the promising research directions in this field.     

Molecular dynamics simulation study of proton diffusion in polymer electrolyte membranes based on sulfonated poly (ether ether ketone)

Molecular dynamics (MD) simulation technique was employed to investigate the effect of degree of sulfonation (DS) on structural and dynamical characteristics of sulfonated poly (ether ether ketone) (SPEEK) membranes at different temperatures. MD Simulations were performed for the cell containing SPEEK chains, hydronium ions and water molecules under NVT and NPT conditions. By evaluating the pair correlation functions, it was observed that with increasing the DS of SPEEK, the distance between sulfur atoms increases, more water molecules solvate the sulfur atoms and hydronium ions, the average sulfur–hydronium ion separation distance increases and larger water clusters are formed. It was also found that with increasing DS and temperature, the diffusion coefficient and conductivity of hydronium ions enhance. It was also understood, the simulated ionic conductivities qualitatively follow the experimental data.     

Synthesis of the sulfonated poly(ether ether ketone ketone) proton exchange membrane with butane-1,4-diylbis(oxy) spacers and sulfopropyloxy pendants through Friedel-Crafts polyacylation

A novel proton exchange membrane composed of the sulfonated poly(ether ether ketone ketone) (SPEEKK) with butane-1,4-diylbis(oxy) spacers in the backbone and sulfopropyloxy pendants is synthesized through the Friedel-Crafts polyacylation of 1,4-diphenoxybutane (DPB), diethyl-3,3’-([1,1′-biphenyl]-2,2′-diylbis(oxy))bis(propane-1-sulfonate) (SBP–OEt), and terephthaloyl chloride (TPC) under mild conditions. The monomer DPB can introduce the flexible aliphatic butane-1,4-diylbis(oxy) spacers into the polymeric backbone and thus promote the formation of proton transport channels. The as-synthesized SPEEKK exhibits a high proton conductivity of 152.5 mS cm^?1 at 95 °C and 90% relative humidity (RH), a moderate water uptake of 53.2% at 100 °C and also a high ion exchange capacity of 1.74 mmol g^?1. These characteristics are attributed to the enhanced nanophase separation induced by the flexible butane-1,4-diylbis(oxy) spacers and hydrophilic sulfopropyloxy sidechains.     

Cross-linked membranes based on sulfonated poly (ether ether ketone) (SPEEK)/Nafion for direct methanol fuel cells (DMFCs)

A series of cross-linked membranes based on SPEEK/Nafion have been prepared to improve methanol resistance and dimension stability of SPEEK membrane for the usage in the direct methanol fuel cells (DMFCs). Sulfonated diamine monomer is synthesized and used as cross-linker to improve the dispersion of Nafion in the composite membranes and decrease the negative effect of cross-linking on proton conductivity of membranes. FT-IR analysis shows that the cross-linking reaction is performed successfully. The effects of different contents of Nafion on the properties of cross-linked membranes are investigated in detail. All the cross-linked membranes show lower methanol permeability and better dimensional stability compared with the pristine SPEEK membrane. SPEEK-N30 with the 30 wt % Nafion shows a methanol permeability of 0.73 × 10⁻⁶ cm² s⁻¹ and a water uptake of 24.4% at 25 °C, which are lower than those of the pristine membrane. Meanwhile, the proton conductivity of SPEEK-N30 still remains at 0.041 S cm⁻¹ at 25 °C, which is comparable to that of the pristine SPEEK membrane. All the results indicate that these cross-linked membranes based on SPEEK/Nafion show good prospect for the use as proton exchange membranes.     

Sulfonated poly(ether ether ketone) membranes with sulfonated graphene oxide fillers for direct methanol fuel cells

Sulfonated organosilane functionalized graphene oxides (SSi-GO) synthesized through the grafting of graphene oxide (GO) with 3-mercaptopropyl trimethoxysilane and subsequent oxidation have been used as a filler in sulfonated poly(ether ether ketone) (SPEEK) membranes. The incorporation of SSi-GOs greatly increases the ion-exchange capacity (IEC), water uptake, and proton conductivity of the membrane. With well-controlled contents of SSi-GOs, the composite membranes exhibit higher proton conductivity and lower methanol permeability than Nafion^® 112 and Nafion^® 115, making them particularly attractive as proton exchange membranes (PEMs) for direct methanol fuel cells (DMFC). The composite membrane with optimal SSi-GOs content exhibit over 38 and 17% higher power densities, respectively, than Nafion^® 112 and Nafion^® 115 membranes in DMFCs, offering the possibilities to reduce the DMFC membrane cost significantly while keeping high-performance.     

Sulfonated titania submicrospheres-doped sulfonated poly(ether ether ketone) hybrid membranes with enhanced proton conductivity and reduced methanol permeability

Sulfonated titania submicrospheres (TiO₂-SO₃H) prepared through a facile chelation method are incorporated into sulfonated poly(ether ether ketone) (SPEEK) to fabricate organic-inorganic hybrid membranes with enhanced proton conductivity and reduced methanol permeability for potential use in direct methanol fuel cells (DMFCs). The pristine titania submicrospheres (TiO₂) with a uniform particle size are synthesized through a modified sol-gel method and sulfonated using 4,5-dihydroxy-1,3-benzenedisulfonic acid disodium salt as the sulfonation reagent. The sulfonation process is confirmed by Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectra (XPS). The hybrid membranes are systematically characterized in terms of thermal property, mechanical property, ionic exchange capacity (IEC), swelling behavior, and microstructural features. The methanol barrier property and the proton conductivity of the SPEEK/TiO₂-SO₃H hybrid membranes are evaluated. The presence of the fillers reduces methanol crossover through the membrane. Compared with the unsulfonated TiO₂-doped membranes, the TiO₂-SO₃H-doped ones exhibit higher proton conductivity due to the additional sulfonic acid groups on the surface of TiO₂. The hybrid membrane doped with 15 wt.% TiO₂-SO₃H submicrospheres exhibits an acceptable proton conductivity of 0.053 S cm⁻¹ and a reduced methanol permeability of 4.19 × 10⁻⁷ cm² s⁻¹.     

Composite membranes based on sulfonated poly(aryl ether ketone)s containing the hexafluoroisopropylidene diphenyl moiety and poly(amic acid) for proton exchange membrane fuel cell application

Composite membranes based on sulfonated poly(aryl ether ketone)s containing the hexafluoroisopropylidene diphenyl moiety and poly(amic acid) with oligoaniline in the main chain have been prepared and immersed in H₃PO₄ to obtain acid-doped composite films. As expected, the water uptake values and methanol permeability of the composite membranes decrease with the increase of the weight fraction of PAA in the membrane matrix. Notably, the SPEEK-6F/PAA-15 shows a water uptake of 13.2% and a methanol permeability of 0.9 × 10⁻⁷ cm² s⁻¹, which are much lower than those of the Nafion (28.6% and 15.5 × 10⁻⁷ cm² s⁻¹, respectively). Although the proton conductivities decrease after the addition of PAA, higher selectivity values are obtained with the composite membranes. Therefore, the SPEEK-6F/PAA blend membranes, with the improved proton conductivity, methanol resistance and good thermal stability, can be used as a good alternative for proton conductive membranes with potential application in proton exchange membrane fuel cells (PEMFCs).     

An effective strategy to enhance the performance of the proton exchange membranes based on sulfonated poly(ether ether ketone)s

We report an effective and facile approach to enhance the dimensional and chemical stability of sulfonated poly(ether ether ketone) (SPEEK) type proton exchange membranes through simple polymer blending for fuel cell applications, using commercial available materials. The polymeric blends with sulfonated poly(aryl ether sulfone)s (SPAES) were simply fabricated by a three-component system, which contained SPEEK (10–50 wt%, 1.83 mmol/g), and SPAES-40 (1.72 mmol/g)/SPAES-50 (2.04 mmol/g) at 1:1 in weight. The SPAES-40 was selected for mechanical and dimensional stability reinforcing, while SPAES-50 for the good polymer compatibility. The obtained SPEEK/SPAES blend membranes showed depressed water uptake, better dimensional and oxidative stability, together with higher proton conductivity beyond 70 °C than the pristine SPEEK membrane. The apparent improvements in membrane properties were associated with the homogeneous dispersion of SPEEK and both SPAES copolymers inside the membranes as well as the rearrangements of the polymeric chains. The SPEEK content should be properly controlled in the range of 10–40% (B10 to B40). In a H₂/O₂ fuel cell test, B30 showed a maximum power density of 700 mW/cm², which was 1.6 times as high as that of B40 at 80 °C under 100% RH. The further cross-linking treatment produced more ductile and enduring blend membranes, indicating an appreciable prospective for fuel cell applications.     

Improving the proton conductivity of sulfonated poly (ether ether ketone) membranes by incorporating a crystalline nanoassembly of trimesic acid and melamine

A novel proton exchange membrane was synthesized by embedding a crystalline which was nano-assembled through trimesic acid and melamine (TMA·M) into the matrix of the sulfonated poly (ether ether ketone) (SPEEK) to enhance the proton conductivity of the SPEEK membrane. Fourier transform infrared indicated that hydrogen bonds existed between SPEEK and TMA·M. XRD and SEM indicated that TMA·M was uniformly distributed within the matrix of SPEEK, and no phase separation occurred. Thermogravimetric analysis showed that this membrane could be applied as high temperature proton exchange membrane until 250 °C. The dimensional stability and mechanical properties of the composite membranes showed that the performance of the composite membranes is superior to that of the pristine SPEEK. Since TMA·M had a highly ordered nanostructure, and contained lots of hydrogen bonds and water molecules, the proton conductivity of the SPEEK/TMA·M-20% reached 0.00513 S cm⁻¹ at 25 °C and relative humidity 100%, which was 3 times more than the pristine SPEEK membrane, and achieved 0.00994 S cm⁻¹ at 120 °C.     

Molecular structure and transport dynamics in Nafion and sulfonated poly(ether ether ketone ketone) membranes

An atomistic simulation technique is performed to investigate the molecular structure and transport dynamics inside a hydrated Nafion membrane and a hydrated sulfonated poly(ether ether ketone ketone) (SPEEKK) membrane. The simulation system consists of the representative fragments of the polymer electrolytes, hydronium ions and solvent molecules, such as water plus methanol molecules. Simulation results show that the hydrated SPEEKK has less phase separation among hydrophobic and hydrophilic regions in comparison with the Nafion. Those water channels formed in the SPEEKK are much narrower compared to those in the Nafion. These characteristics lead to a lower mobility of hydronium ions and water molecules and hence relatively lower diffusion coefficient of methanol in the SPEEKK. It results in the reduction of the methanol permeation problem in direct methanol fuel cells.     

Novel sulfonated poly(ether ether ketone ketone)s for direct methanol fuel cells usage: Synthesis,water uptake,methanol diffusion coefficient and proton conductivity

A novel series of sulfonated poly(ether ether ketone ketone)s (SPEEKKs) with different degrees of sulfonation (Ds) were synthesized from 1,3-bis(3-sodium sulfonate-4-fluorobenzoyl)benzene (1,3-SFBB-Na), 1,3-bis(4-fluorobenzoyl)benzene (1,3-FBB) and 3,3′,5,5′-tetramethyl-4,4′-biphenol (TMBP) by aromatic nucleophilic polycondensation. The chemical structures of SPEEKKs were confirmed by FT-IR spectroscopy and the Ds values of the polymers were calculated by ¹H NMR and titration methods, respectively. The thermal stabilities of the SPEEKKs in acid and sodium forms were characterized by thermogravimetric analysis (TGA), which showed that SPEEKKs had excellent thermal properties at high temperatures. All the SPEEKK polymers were easily solution cast into tough membranes. Water uptakes, proton conductivities and methanol diffusion coefficients of the SPEEKK membranes were measured. Water uptake increased with Ds and temperature. Compared to Nafion, the SPEEKK-60, -70 and -80 membranes showed higher proton conductivities at 80 °C, while the other SPEEKK membranes showed relatively lower proton conductivities. This may be due to the different distribution of ion-conducting domains in membrane. However, these membranes showed lower methanol diffusions in the range of 8.32 × 10⁻⁹ to 1.14 × 10⁻⁷ cm² s⁻¹ compared with that of Nafion (2 × 10⁻⁶ cm² s⁻¹) at the same temperature. The membranes also showed excellent mechanical properties (with a Young's modulus > 1 GPa and a tensile strength > 40 MPa). These results indicate that the SPEEKK membranes are promising materials for use in direct methanol fuel cell (DMFC) applications.     

Self-humidifying nanocomposite membranes based on sulfonated poly(ether ether ketone) and heteropolyacid supported Pt catalyst for fuel cells

In the present study, the self-humidifying nanocomposite membranes based on sPEEK and Cs_2.5H_0.5PW₁₂O₄₀ supported Pt catalyst (Pt-Cs_2.5H_0.5PW₁₂O₄₀ catalyst or Pt-Cs_2.5) and their performance in proton exchange membrane fuel cells with dry reactants has been investigated. The XRD, FTIR, SEM-EDXA and TEM analysis were conducted to characterize the catalyst and membrane structure. The ion exchange capacity (IEC), water uptake and proton conductivity measurements indicated that the sPEEK/Pt-Cs_2.5 self-humidifying nanocomposite membranes have higher water absorption, acid and proton-conductive properties compared to the plain sPEEK membrane and Nafion-117 membrane due to the highly hygroscopic and acidy properties of Pt-Cs_2.5 catalyst. The single cells employing the sPEEK/Pt-Cs_2.5 self-humidifying nanocomposite membranes exhibited higher cell OCV values and cell performances than those of plain sPEEK membrane and Nafion-117 membrane under dry or wet conditions. Furthermore, the sPEEK/Pt-Cs_2.5 self-humidifying nanocomposite membranes showed good water stability in aqueous medium. After investigation of several membranes such as sPEEK and sPEEK/Pt-Cs_2.5 membranes, the self-humidifying nanocomposite membrane with sulfonation degree of 65.12% for its sPEEK and 15 wt.% of catalyst with 1.25 wt.% Pt within catalyst was found to be the best proton exchange membrane for fuel cell applications. This self-humidifying nanocomposite membrane has a higher single cell performance than the Nafion-117 which was frequently used as a proton exchange membrane for fuel cell applications.     

Effects of casting solvent on microstructrue and ionic conductivity of anhydrous sulfonated poly(ether ether ketone)-inoic liquid composite membranes

As the key component of polymer electrolyte membrane fuel cells, the membrane has significant effect on the performance of fuel cells. The commonly used approach for preparation of membrane is solvent casting. In this paper, high temperature polymer electrolyte membranes consisting of sulfonated poly(ether ether ketone) and 1-butyl-3-methylimidazolium tetrafluoroborate were prepared using solvent casting process from N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone solutions to understand the solvent effect on the nature of formed membranes. It was found that solvents used for casting process strongly affect the microstructure and ionic conductivity of formed membranes. The composite membrane cast from DMF solution has clearly inter-connected ionic clusters with diameters of several hundreds nanometers to about 1.5 μm and exhibits the highest ionic conductivity, reaching 1.04 × 10⁻² S cm⁻¹ at 170 °C under anhydrous conditions.     

Novel sulfonated poly(arylene ether ketone) copolymers bearing carboxylic or benzimidazole pendant groups for proton exchange membranes

A novel strategy in which the benzimidazole group and sulfonic group are simultaneously attached to an aromatic polymer has been reported in this paper. For this purpose, sulfonated poly(arylene ether ketone) copolymers containing carboxylic acid groups (SPAEK-x-COOH, x refers to the molar percentage of sulfonated repeating units) are prepared by the aromatic nucleophilic polycondensation of sodium 5,5′-carbonyl-bis(2-fluobenzene-sulfonate) (SDFBP), 4,4′-difluorobenzophenone (DFBP) and phenolphthalin (PPL). Then the carboxylic acid groups attached to the SPAEK-x-COOH are transformed to benzimidazole units through condensation reactions (referred to as SPAEK-x-BI). Fourier transform infrared spectroscopy and ¹H NMR measurements are used to characterize and confirm the structures of these copolymers. SPAEK-x-COOH membranes exhibit superior mechanical properties with maximum elongations at break up to 133%, meanwhile SPAEK-x-BI also shows good thermal and mechanical stability. The proton conductivity, swelling ratio and methanol permeability of the polymers with benzimidazole are lower than those with carboxylic groups, which indicated that there is an acid-base complex between benzimidazole and sulfonic acid groups. A balance of proton conductivity, methanol permeability, thermal and mechanical stabilities can be designed by incorporation of functional groups to meet the requirements for the applications in direct methanol fuel cells.     

Considerations of the morphology in the design of proton exchange membranes: Cross-linked sulfonated poly(ether ether ketone)s using a new carboxyl-terminated benzimidazole as the cross-linker for PEMFCs

A novel benzimidazole trimer (alkyl-BI) was synthesized using 3,3′-diaminobenzidine and succinic acid as monomers, and then a series of cross-linked membranes (c-SPEEK-Xs) were prepared by a heating method using the alkyl-BI as the cross-linker. We systematically studied the water uptake and swelling ratio, thermal and chemical stability, mechanical properties, proton conductivity, and methanol permeability of the cross-linked membranes as a function of different loading ratios of the alkyl-BI trimer. All of the properties of the cross-linked membranes were significantly improved over membranes consisting of unmodified SPEEK. In particular, the performance of the c-SPEEK-Xs membranes was compared to that of a cross-linked membrane, c-SPEEK-BI7, which was prepared by using rigid-BI as the cross-linker. The latter cross-linker was synthesized by using 3,3′-diaminobenzidine and isophthalic acid as monomers in order to investigate how cross-linkers with different structures affect the morphology and properties of the membranes. Transmission electron microscopy (TEM) analysis showed that c-SPEEK-BI7 and the c-SPEEK-6.5% possess different hydrophilic/hydrophobic two-phase separation morphologies, which have dramatic effects on the proton conductivity and methanol permeability.