Research on the load control of hydrogen-fueled Wankel rotary engine

Hydrogen-fueled Wankel rotary engine (WRE) suffers from high NOx emissions, high risk of knock and uneven thermal load. The goal of this work is to investigate the application of quantitative control and qualitative control on a hydrogen-fueled WRE and find a suitable load control strategy for hydrogen-fueled WRE to address above-mentioned problems, which is conducted at 1500r/min. The results show that the combination of qualitative control and quantitative control is an effective way to obtain the excellent performance of hydrogen-fueled WRE, which can achieve higher thermal efficiency while effectively improving some drawbacks of hydrogen-fueled WRE, such as uneven thermal load, high tendency of knock and high NOx emissions. Besides, it also can flexibly select control logic according to the priority of emissions, efficiency, stability and power. Compared to quantitative control, the combined control can realize higher brake thermal efficiency under the same brake torque, and the highest relative and absolute improvements are 38.4% and 4.75%. In addition, it also keeps the engine running in an acceptable cyclic variation range.     

An experimental investigation of hydrogen-enriched air induction in a diesel engine system

Diesel engines are the most trusted power sources in the transportation industry. They intake air and emit, among others, the pollutants _NOX${\mathrm{NO}}_X$ and particulate matter. Continuous efforts and tests have tried to reduce fuel consumption and exhaust emissions of internal combustion engines. Alternative fuels are key to meeting upcoming stringent emission norms. We study hydrogen as an air-enrichment medium with diesel as an ignition source in a stationary diesel engine system to improve engine performance and reduce emissions. Stationary engines can be operated with less fuel than neat diesel operations, resulting in lower smoke levels and particulate emissions. Hydrogen (_H2)$({\mathrm{H}}_2)$-enriched air systems in diesel engines enable the realization of higher brake thermal efficiency, resulting in lower specific energy consumption (SEC). _NOX${\mathrm{NO}}_X$ emissions are reduced from 2762 to 515 ppm with 90% hydrogen enrichment at 70% engine load. At full load, _NOX${\mathrm{NO}}_X$ emission marginally increases compared to diesel operation, while both smoke and particulate matter are reduced by about 50%. The brake thermal efficiency increases from 22.78% to 27.9% with 30% hydrogen enrichment. Thus, using hydrogen-enriched air in a diesel engine produces less pollution and better performance.     

A study on the effect of qualitative control coupling variable engine speed on the hydrogen-fueled Wankel rotary engine at wide-open throttle

Hydrogen-fueled Wankel rotary engine, with few available research currently, has excellent power and emission characteristics, however, with lower efficiency. With increasing attention to low-carbon emission, it is of great significance to explore methods to improve the efficiency of hydrogen-fueled Wankel rotary engines. This work aims to study the effect of qualitative control coupling variable engine speeds at the wide-open throttle on the power control. The comparative effect of qualitative control coupling engine speeds from 1000 r/min to 1500 r/min under the wide-open throttle and quantitative control at 1500 r/min on the combustion and emission characteristic of hydrogen-fueled Wankel rotary engine is investigated. The results show that compared with quantitative control, qualitative control coupling variable engine speed can achieve excellent performance. The brake thermal efficiency can be maximally increased by 43.5%, an absolute increase of 6.22%, as well the volumetric efficiency with a maximal 105% improvement. The thermal load and risk of knock can be greatly reduced. Moreover, NO emission also can be reduced by more than an order of magnitude or even by zero. Although there is an increase in cyclic variation, the value is no more than 4%. In addition, qualitative control coupling variable engine speed allows flexible matching of appropriate engine speed and excess air ratio based on the actual requirements of efficiency, stability, durability and emission.     

Statistically discussing impacts of knock type on the heat release process in hydrogen-fueled Wankel rotary engine

Hydrogen-fueled internal combustion engine is proposed to resist the threat of global warming. Wankel rotary engine (WRE) has been proven to be an excellent hydrogen-fueled power device, which can overcome the shortcomings of hydrogen, such as poor power, serious backfire and large storage volume, to some extent when it is used as fuel in the internal combustion engine. However, due to its unique structure, WRE suffers from severe knock. Therefore, the goal of this work is to investigate the impacts of knock type on the heat release process in hydrogen-fueled WRE. This present work is conducted at 2000 r/min and wide-open throttle. The main results are as follows: In hydrogen-fueled WRE, the peak knock pressure of knock caused by rapid and unstable combustion of hydrogen is usually earlier than CA50 and that of knock caused by spontaneous combustion of end gas is usually later than CA50. The sequence between the crank angle of peak knock pressure and CA50 combined with knock intensity can be used to determine the knock type in hydrogen-fueled WRE. Besides, a means for knock detection is proposed according to the distribution of crank angle corresponding to peak knock pressure. In addition, the distribution of CA0-10, CA50 and CA10-90 of 1000 consecutive cycles under two kinds of knock in hydrogen-fueled WRE are discussed in detail, and regular conclusions are drawn. In particular, the limitation of CA50 as a metric for evaluating knock level is also demonstrated.     

An experimental study on ignition timing of hydrogen Wankel rotary engine

The hydrogen-fueled Wanke rotary engine is a promising power system that has both high power and eco-friendly properties. This work investigated the effect of ignition timing on a dual-spark plugs synchronous-ignition hydrogen-fueled Wankel rotary engine under low speed, part load and lean combustion. The results show that with delaying the ignition timing, CA0-10 is shortened first and then lengthened and CA10-90 is consistently shortened. When the CA50 is located between 35 and 40°CA ATDC, the maximum brake torque can be realized. Besides, the selection of ignition timing needs to consider the “trade-off” relationship between the combustion phase and corresponding in-cylinder pressure. The maximum brake torque ignition timing is between 5 and 10°CA ATDC. And there is also a “trade-off” relationship between stability and thermal load when ignition timing is selected. In addition, HC and NO emissions will not become the problem limiting the power performance of hydrogen-fueled Wankel rotary engine under this operating condition.     

The optimization of leading spark plug location and its influences on combustion and leakage in a hydrogen-fueled Wankel rotary engine

The hydrogen-fueled Wankel rotary engine with excellent power and emission characteristic is under spotlight, while the leakage is still the major problem for Wankel rotary engine, especially the leading spark plug leakage. The peak pressure is increased from 3.34 MPa to 3.52 MPa and the indicated thermal efficiency reaches maximum value of 38.29% when the moving distance of leading spark plug is −6.5 mm, and the mass of leakage fresh mixture is reduced from 0.00311 g to 0 g. When leading spark plug is moved to minor axis, the flow field structure of working chamber is enhanced. However, the peak pressure and indicated thermal efficiency decrease when the moving distance of leading spark plug exceeds −6.5 mm. The excess leakage residual gas has negative effects on combustion. The optimum moving distance of leading spark plug is −6.5 mm at 3000 rpm with λ of 1.6.     

Recent studies on hydrogen usage in Wankel SI engine

In this study, investigations on the hydrogen usage in spark ignition (SI) rotary engines are reviewed to assess trend researches. Many scientists conducted various studies to investigate performance, emission and combustion characteristics of hydrogen technology. The studies generally focused on their usage as an additive fuel. It can be seen that hydrogen usage in SI engine are very promising for their lower emissions, more efficient combustion, and higher power output. Nevertheless, hydrogen utilization may cause combustion problems such as back fire, auto and pre-ignition. Moreover, because of their small molecular structure hydrogen storage is another issue. Especially, hydrogen blending is a particular solution and this makes hydrogen gas tolerable for storage and transporting problem. In the recent studies, hydrogen usage in rotary engine is found well suited and feasible by scientists. Combustion difficulties caused by long and narrow shaped combustion chamber and long quenching distance of this type of engine can be solved by hydrogen addition. However, absence of a light, safe and low cost storage technology are still bottlenecks for their usage and waiting for solution.     

Improving the combustion performance of a gasoline rotary engine by hydrogen enrichment at various conditions

The combustion process within the cylinder directly influences the thermal efficiency and performance of the engines. As for the rotary engine, the long-narrow combustion chamber prevents the mixture from fully burning, which worsens the performance of the rotary engine. As a fuel with excellent properties, hydrogen can improve the combustion of the original engine. In this paper, improvements in combustion of a gasoline rotary engine by hydrogen supplement under different operating conditions were experimentally investigated. The experiment was conducted on a modified hydrogen-gasoline dual-fuel rotary engine equipped with an electronically-controlled fuel injection system. An electronic control module was specially made to command the fuel injection, excess air ratio and hydrogen volumetric fraction. Integral heat release fraction (IHRF) was employed to evaluate the combustion of the tested engine. The tested engine was first run at the idle speed of 2400 rpm and then operated at 4500 rpm to investigate the combustion of the hydrogen-blended gasoline rotary engine under different hydrogen volume fractions, excess air ratios and spark timings. The testing results demonstrated that the combustion of the gasoline rotary engine were all improved when the hydrogen was blended into the chamber under all tested conditions.     

An experimental analysis of hydrogen enrichment on combustion characteristics of a gasoline Wankel engine at full load and lean burn regime

In this paper, a gasoline Wankel engine was modified and equipped with self-developed hybrid electronic control unit to experimentally investigate the effect of hydrogen-enrichment level on combustion characteristics of a gasoline Wankel engine at wild open throttle position and lean burn regime. Testing were carried out under constant engine speed of 3000 rpm and the lean operating limit of the original gasoline engine. The spark timing was set at 15 °BTDC. The hydrogen energy fraction in the intake was gradually increased from 0% to 10%. The results showed that hydrogen enrichment was effective on improving the combustion process through the shortened of the flame development and the flame propagation periods, advancing the central heat release, increasing the HRRmax and reducing the cyclic variation proportionally to the amount of hydrogen added to the air fuel mixture. Furthermore, increasing hydrogen fraction in the intake improves the engine economy by reducing the cooling loss.     

Analyzing the effects of cooled EGR on the knock of hydrogen-fueled Wankel rotary engine

Hydrogen-fuel Wankel rotary engine (HWRE) has higher power density than current marketed gasoline-fueled engines, however, it suffers from the knock. Hence, the purpose of this work is to investigate the impacts of cooled exhaust gas recirculation (EGR) on the knock in a HWRE by analyzing the relationship between some knock-relevant parameters and EGR level, which is conducted at 1500 r/min, wide-open throttle, stoichiometric ratio, and respectively constant ignition timing and CA50. The results show that cooled EGR can be used as an effective means of eliminating the knock in HWRE. As the EGR level is increased, the size and distribution of knock-relevant parameters, such as knock intensity, knock duration, crank angle of peak knock pressure and so on, show their own change characteristics. Besides, the role of the EGR level on the knock-relevant parameters is also influenced by the ignition timing and CA50. Overall, cooled EGR has a positive effect on the suppression of knock.     

Investigation of the gas injection rate shape on combustion,knock and emissions behavior of a rotary engine with hydrogen direct-injection enrichment

The application of hydrogen direct-injection enrichment improves the performance of gasoline Wankel rotary engine, and the hydrogen injection strategy has a significant impact on combustion, knock, and emissions. The Z160F Wankel rotary engine was used as the investigated compact engine, and the simulation model was developed using CONVERGE software. The combustion, knock and emissions characteristics of the engine were studied with the different mass flow of hydrogen injection, i.e., the trapezoid, wedge, slope, triangle and rectangle type of gas injection rate shape. In the numerical simulations, the in-cylinder pressure oscillations were monitored using monitoring points, and the knock index (KI) was used as an evaluation indicator. The study revealed that the gas injection rate shape significantly affected the mixture of hydrogen and air, thus impacting combustion, knock and emissions. When the injection rate shape was rectangle, the flame speed was faster, the peak pressure in the cylinder was higher, and the corresponding crank angle was earlier, which led to higher pressure oscillations in the cylinder and larger KI. Based on the rectangle injection rate shape, the KI decreased by 75.81%, 33.47%, 26.46% and 76.58% for trapezoid, wedge, slope, and triangle, respectively, and the indicated mean effective pressure increased by 15.68%, 5.07%, 0.56% and 14.98%, respectively. Due to the small difference in maximum temperature, which resulted in very little variation in nitrogen oxides for each injection rate shape, the total hydrocarbon emissions of the trapezoid and triangle injection rate shape was high due to the delayed combustion phase. This paper provides a solution for direct hydrogen injection to improve the combustion, knock and emissions behavior of the rotary engine.     

Investigation on the cold start characteristics of a hydrogen-enriched methanol engine

This paper experimentally investigated the effect of hydrogen addition on the cold start performance of a methanol engine. The test was conducted on a modified four-cylinder gasoline engine. An electronically controlled hydrogen injection system was applied to realize the hydrogen port injection. The engine was started at an ambient temperature of 25 °C with two hydrogen flow rates of 0 and 189 dm³/s, respectively. The results demonstrated that hydrogen addition availed elevating the peak engine speed and cylinder pressure during the cold start. Both flame development and propagation periods are shortened after the hydrogen addition. When the hydrogen volume flow rate was raised from 0 to 189 dm³/s, HC, CO and total number of particulate emissions within 19 s from the onset of cold start were reduced by 68.7%, 75.2% and 72.4%, respectively. However, because of the enhanced in-cylinder temperature, NO_x emissions were increased after the addition of hydrogen.     

Improving the performance of a gasoline engine with the addition of hydrogen-oxygen mixtures

The limited fossil fuel reserves and severe environmental pollution have pushed studies on improving the engine performance. This paper investigated the effect of hydrogen-oxygen blends (hydroxygen) addition on the performance of a spark-ignited (SI) gasoline engine. The test was performed on a modified SI engine equipped with a hydrogen and oxygen injection system. A hybrid electronic control unit was adopted to govern the opening and closing of hydrogen, oxygen and gasoline injectors. The standard hydroxygen with a fixed hydrogen-to-oxygen mole fraction of 2:1 was applied in the experiments. Three standard hydroxygen volume fractions in the total intake gas of 0%, 2% and 4% were adopted. For a given hydroxygen blending level, the gasoline injection duration was adjusted to enable the excess air ratio of the fuel-air mixtures to increase from 1.00 to the engine lean burn limit. Besides, to compare the effects of hydroxygen and hydrogen additions on the performance of a gasoline engine, a hydrogen-enriched gasoline engine was also run at the same testing conditions. The test results showed that the hydroxygen-blended gasoline engine produced higher thermal efficiency and brake mean effective pressure than both of the original and hydrogen-blended gasoline engines at lean conditions. The engine cyclic variation was eased and the engine lean burn limit was extended after the standard hydroxygen addition. The standard hydroxygen enrichment contributed to the decreased HC and CO emissions. CO from the standard hydroxygen-enriched gasoline engine is also lower than that from the hydrogen-enriched gasoline engine. But NOx emissions were increased after the hydroxygen addition.     

Reducing the idle speed of a spark-ignited gasoline engine with hydrogen addition

Reducing idle speed is an effective way for decreasing engine idle fuel consumption. Unfortunately, due to the increased residual dilution and dropped combustion temperature, spark-ignited (SI) gasoline engines are prone to suffer high cyclic variation and even stall at low idle speeds. This paper investigated the effect of hydrogen addition on the performance of an SI gasoline engine at reduced idle speeds of 600, 700 and 800 rpm. The test results shows that cyclic variation was raised with the decrease of idle speed but reduced obviously with the increase of hydrogen energy fraction (βH₂)$\left({\text{β}}_{{\text{H}}_2}\right)$. Decreasing idle speed and adding hydrogen were effective for reducing engine idle fuel consumption. The total fuel energy flow rate was effectively dropped from 30.8 MJ/h at 800 rpm and βH₂${\text{β}}_{{\text{H}}_2}$ = 0% to 17.6 MJ/h at 600 rpm and βH₂${\text{β}}_{{\text{H}}_2}$ = 19.9%. Because of the dropped fuel energy flow rate causing the reduced combustion temperature, both cooling and exhaust losses were markedly reduced after decreasing idle speed and adding hydrogen. HC and CO emissions were dropped with the increase of βH₂${\text{β}}_{{\text{H}}_2}$, but increased after reducing idle speed. However, NOx emissions were decreased after reducing idle speed and adding hydrogen, due to the dropped peak cylinder temperature.     

Efficiency comparison between hydrogen and gasoline,on a bi-fuel hydrogen/gasoline engine

The combustion characteristics of hydrogen compared to gasoline offer the potential of an increased engine efficiency, especially at part load. Here, results are presented of the brake thermal efficiency of a bi-fuel hydrogen/gasoline engine, at several engine speeds and loads. Results on hydrogen are compared to results on gasoline. Hydrogen offers the possibility of a more flexible load control strategy. Where possible, results are compared between the wide open throttle, lean burn strategy and the throttled stoichiometric strategy.     

Reducing the idle speed of a gasoline rotary engine with hydrogen addition

This paper presented an experimental study about the idle performance of a rotary engine fueled with hydrogen and gasoline blends. The idle speed was reduced from original 2400 to 2300 and 2200 rpm, and hydrogen energy percentage (β_H2) was varied from 0% to 35.0%. Test results showed that cyclic variation was raised with the decrease of idle speed whereas reduced with the increase of β_H2. Both decreasing idle speed and increasing β_H2 were effective on reducing engine fuel consumption. Total fuel energy flow rate was effectively dropped from 22.4 MJ/h under “2400 rpm and β_H2 = 0%” to 20.01 MJ/h under “2200 rpm and β_H2 = 35.0%”. Combustion duration was reduced through increasing β_H2. HC and CO emissions were dropped with the increase of β_H2, but increased after reducing idle speed. CO₂ emission was decreased after reducing idle speed and adding hydrogen.     

Investigation on combustion and emissions characteristics of a hydrogen-blended n-butanol rotary engine

In this paper, a rotary engine equipped with an n-butanol and hydrogen port-injection system was developed to investigate the combustion and emissions characteristics of a hydrogen-blended n-butanol rotary engine at part load and stoichiometric conditions. A self-developed hybrid electronic control unit was adopted to adjust the injection durations of n-butanol and hydrogen. The rotary engine was run under the conditions of 4000 rpm, a manifold absolute pressure of 35 kPa and a fixed spark timing of 45 °CA before the top dead center during the whole testing operation. The hydrogen volumetric fraction in the total intake was varied from 0% to 6.30%. The test results manifested that the brake thermal efficiency and chamber temperature were simultaneously increased with hydrogen addition. The hydrogen supplement obviously shortened flame development and propagation periods. Both chamber pressure integral heat release fraction versus crank angle were increased when the hydrogen fraction was enhanced. HC emissions were reduced by 54.5% when hydrogen volume fraction was raised from 0% to 6.30%, CO and CO₂ emissions were also reduced after increasing hydrogen blending fraction. NOx emissions were mildly elevated due to the improved chamber temperature.     

Comparison of the performance of a spark-ignited gasoline engine blended with hydrogen and hydrogen–oxygen mixtures

This paper compared the effects of hydrogen and hydrogen–oxygen blends (hydroxygen) additions on the performance of a gasoline engine at 1400 rpm and a manifolds absolute pressure of 61.5 kPa. The tests were carried out on a 1.6 L gasoline engine equipped with a hydrogen and oxygen injection system. A hybrid electronic control unit was applied to adjust the hydrogen and hydroxygen volume fractions in the intake increasing from 0% to about 3% and keep the hydrogen-to-oxygen mole ratio at 2:1 in hydroxygen tests. For each testing condition, the gasoline flow rate was adjusted to maintain the mixture global excess air ratio at 1.00. The test results confirmed that engine fuel energy flow rate was decreased after hydrogen addition but increased with hydroxygen blending. When hydrogen or hydroxygen volume fraction in the intake was lower than 2%, the hydroxygen-blended gasoline engine produced a higher thermal efficiency than the hydrogen-blended gasoline engine. Both the additions of hydrogen and hydroxygen help reduce flame development and propagation periods of the gasoline engine. HC emissions were reduced whereas NOx emissions were raised with the increase of hydrogen and hydroxygen addition levels. CO was slightly increased after hydrogen blending, but reduced with hydroxygen addition.     

Idle performance of a hydrogen/gasoline rotary engine at lean condition

Because of the limit of properties of gasoline and irregular design of chamber, the pure gasoline rotary engine generally encounters partial burning, increased noxious emissions or even misfire at lean conditions. This situation could be deteriorated at idle because of the high variation in the intake charge and low combustion temperature. Hydrogen addition is proved to remit the deterioration of performance of sparked-ignited (SI) engines at idle and lean conditions. This paper conducted an experiment on a modified rotary engine equipped with gasoline and hydrogen port-injection systems to explore the performance of a hydrogen–gasoline rotary engine (HGRE) at idle and lean conditions. An electronic management unit (EMU) was invented to manage spark and fuel injection. Excess air ratio (λ) and hydrogen volumetric fraction in the total intake (${\alpha }_{{\text{H}}_2}$) were also governed through the EMU. For this study, the HGRE was operating at idle and ${\alpha }_{{\text{H}}_2}$ was kept at 0% and 3%, respectively. For a specific ${\alpha }_{{\text{H}}_2}$, gasoline flow rate was reduced to make the HGRE run at desired λ. Results indicated that engine fluctuation and fuel energy flow rate were both decreased after hydrogen addition. Combustion duration was cut down and central heat release point was advanced after hydrogen addition. Peak chamber temperature (T_max), pressure and heat release were enhanced after hydrogen blending. HC, CO and CO₂ emissions were simultaneously reduced because of hydrogen enrichment. Specifically, at λ = 1.00, HC, CO and CO₂ emissions were respectively reduced from 42,411 to 26,316 ppm, 1.86 to 0.78% and 9.96 to 8.58% when 3% hydrogen was added.     

Effect of hydrogen addition on the idle performance of a spark ignited gasoline engine at stoichiometric condition

With regard to the improvement of efficiency, combustion stability, and emissions in a gasoline engine at idle condition, an experimental study aimed at improving engine idle performance through hydrogen addition was carried out on a 4-cylinder gasoline-fueled spark ignited (SI) engine. The engine was modified to be fueled with the mixture of gasoline and hydrogen injected into the intake ports simultaneously. A self-developed electronic control unit (DECU) was dedicatedly used to control the injection timings and injection durations of gasoline and hydrogen. Other parameters, such as spark timing and idle valve opening, were controlled by the original engine electronic control unit (OECU). Various hydrogen enrichment levels were selected to investigate the effect of hydrogen addition on engine speed fluctuation, thermal efficiency, combustion characteristics, cyclic variation and emissions under idle and stoichiometric conditions. The experimental results showed that thermal efficiency, combustion performance, NO_x emissions are improved with the increase of hydrogen addition level. The HC and CO emissions first decrease with the increasing hydrogen enrichment level, but when hydrogen energy fraction exceeds 14.44%, it begins to increase again at idle and stoichiometric conditions.