Catalysts of Ni/α-Al2O3 and Ni/La2O3-αAl2O3 for hydrogen production by steam reforming of bio-oil aqueous fraction with pyrolytic lignin retention

This paper reports on the steam reforming, in continuous regime, of the aqueous fraction of bio-oil obtained by flash pyrolysis of lignocellulosic biomass (sawdust). The reaction system is provided with two steps in series: i) thermal step at 200 °C, for the pyrolytic lignin retention, and ii) reforming in-line of the treated bio-oil in a fluidized bed reactor, in the range 600–800 °C, with space-time between 0.10 and 0.45 g_catalyst h (g_bio-oil)⁻¹. The benefits of incorporating La₂O₃ to the Ni/α-Al₂O₃ catalyst on the kinetic behavior (bio-oil conversion, yield and selectivity of hydrogen) and deactivation were determined. The significant role of temperature in gasifying coke precursors was also analyzed. Complete conversion of bio-oil is achieved with the Ni/La₂O₃-αAl₂O₃ catalyst, at 700 °C and space-time of 0.22 g_catalyst h (g_bio-oil)⁻¹. The catalyst deactivation is low and the hydrogen yield and selectivity achieved are 96% and 70%, respectively.     

Coke deactivation of Ni and Co catalysts in ethanol steam reforming at mild temperatures in a fluidized bed reactor

The deactivation by coke deposition of Ni and Co catalysts in the steam reforming of ethanol has been studied in a fluidized bed reactor under the following conditions: 500 and 700 °C; steam/ethanol molar ratio, 6; space time, 0.14 g_catalyst h/g_ethanol, partial pressure of ethanol in the feed, 0.11 bar, and time on stream up to 20 h. The decrease in activity depends mainly on the nature of the coke deposited on the catalysts, as well as on the physical–chemical properties (BET surface area, pore volume, metal surface area) of the catalysts. At 500 °C (suitable temperature for enhancing the WGS reaction, decreasing energy requirements and avoiding Ni sintering), the main cause of deactivation is the encapsulating coke fraction (monoatomic and polymeric carbon) that blocks metallic sites, whereas the fibrous coke fraction (filamentous carbon) coats catalyst particles and increases their size with time on stream with a low effect on deactivation, especially for catalysts with high surface area. The catalyst with 10 wt% Ni supported on SiO₂ strikes a suitable balance between reforming activity and stability, given that both the capability of Ni for dehydrogenation and C–C breakage and the porous structure of SiO₂ support enhance the formation of filamentous coke with low deactivation. This catalyst is suitable for use at 500 °C in a fluidized bed, in which the collision among particles causes the removal of the external filamentous coke, thus minimizing the pore blockage of the SiO₂. At 700 °C, the coke content in the catalyst is low, with the coke being of filamentous nature and with a highly graphitic structure.     

Oxidative steam reforming of ethanol over a Pt/Al2O3 catalyst in a Pd-based membrane reactor

In this study, the ability of a Pd-Ag membrane reactor of producing ultrapure hydrogen via oxidative steam reforming of ethanol has been evaluated. A self supported Pd-Ag tube of wall thickness 60 μm has been filled with a commercial Pt-based catalyst and assembled into a membrane module in a finger-like configuration. In order to evaluate the hydrogen yield behavior under different operating conditions, experimental tests have been performed at temperatures of 400 and 450 °C and pressures of 150 and 200 kPa. The oxidative steam reforming of ethanol has been carried out by feeding the membrane reactor with a gas stream containing a dilute water-ethanol mixture and air. Different water/ethanol feed flow rates (5, 10, 15 g h⁻¹), several water/ethanol (4, 10, 13) and oxygen/ethanol (0.3, 0.5, 0.7) feed molar ratios have been tested. The results pointed out that the highest hydrogen yield (moles of permeated hydrogen per mole of ethanol fed) corresponding to almost 4.1 has been attained at 450 °C and 200 kPa of lumen pressure by using a water/ethanol/oxygen feed molar ratio of 10/1/0.5.The results of these tests have been compared with those reported for the ethanol steam reforming in a Pd-Ag membrane reactor filled with the same Pt-based catalyst. This comparison has shown a positive effect on the hydrogen yield of small oxygen addition in the feed stream.     

Effect of phenols extraction on the behavior of Ni-spinel derived catalyst for raw bio-oil steam reforming

Alkyl-phenols and hydroxy- or methoxy-phenols (e.g., catechols, guaiacols and syringols) tend to polymerize into carbonaceous structures, causing clogging of reaction equipment and high coke deposition during bio-oil steam reforming (SR). In this work, removal of these phenolic compounds from raw bio-oil was addressed by accelerated aging and liquid-liquid extraction methods. The solvent-anti-solvent extraction with dichloromethane and water was suitable for obtaining a treated bio-oil appropriate for SR. The effect that phenols extraction has on the stability and regenerability of a NiAl₂O₄ spinel catalyst was studied by conducting reaction-regeneration cycles. Operating conditions were: 700 °C; S/C, 6; space-time, 0.15 g_catalysth/g_bio-oil (reaction step), and in situ coke combustion at 850 °C for 4 h (regeneration step). Fresh, deactivated and regenerated catalyst samples were analyzed by temperature programmed oxidation (TPO), temperature programmed reduction (TPR) and X-ray diffraction (XRD). Stability of the Ni-spinel derived catalyst was significantly improved by removing phenols due to attenuation of both coke deposition and Ni sintering. Regenerability of this catalyst was also slightly improved when reforming the treated bio-oil.     

Catalyst modification strategies to enhance the catalyst activity and stability during steam reforming of acetic acid for hydrogen production

A high energy content (∼122 MJ/kg H₂) and presence of hydrogen-bearing compounds abundance in nature make hydrogen forth runner candidate to fulfill future energy requirements. Biomass being abundant and carbon neutral is one of the promising source of hydrogen production. In addition, it also addresses agricultural waste disposal problems and will bring down our dependency on fossil fuel for energy requirements. Biomass-derived bio-oil can be an efficient way for hydrogen production. Acetic acid is the major component of bio-oil and has been extensively studied by the researchers round the globe as a test component of bio-oil for hydrogen generation. Hydrogen can be generated from acetic acid via catalytic steam reforming process which is thermodynamically feasible. A number of nickel-based catalysts have been reported. However, the coke deposition during reforming remains a major challenge. In this review, we have investigated all possible reactions during acetic acid steam reforming (AASR), which can cause coke deposition over the catalyst surface. Different operating parameters such as temperature and steam to carbon feed ratio affect not only the product distribution but also the carbon formation during the reaction. Present review elaborates effects of preparation methods, active metal catalyst including bimetallic catalysts, type of support and microstructure of catalysts on coke resistance behavior and catalyst stability during reforming reactions. The present study also focuses on the effects of a combination of a variety of alkali and alkaline earth metals (AAEM) promoters on coke deposition. Effect of specially designed reactors and the addition of oxygen on carbon deposition during AASR have also been analyzed. This review based on the available literature focuses mainly on the catalyst deactivation because of coke deposition, and possible strategies to minimize catalyst deactivation during AASR.     

Reaction pathway for ethanol steam reforming on a Ni/SiO2 catalyst including coke formation

The effect operating conditions (temperature, space time, steam/ethanol molar ratio, ethanol partial pressure and time on stream) have on the activity and stability of a Ni/SiO₂ catalyst for H₂ production by ethanol steam reforming has been studied in a fluidized bed reactor. This catalyst allows obtaining total conversion above 500 °C, with a steam/ethanol molar ratio of 6 and a space time of 0.138 g_catalysth/g_ethanol. Catalyst deactivation in the 300–500 °C range is due to coke deposition, whose nature (determined by TPH and TPO analysis) mainly depends on reaction temperature. The coke deposited at 300 °C is amorphous and blocks metallic sites, whereas at higher temperatures the coke is mainly filamentous and, although its content increases as reaction temperature is raised to 500 °C, it has a low effect on catalyst deactivation because it does not block metal sites. Above 600 °C the decrease in coke content due to gasification is noticeable, although at this temperature an incipient Ni sintering is observed, which is significant at 700 °C.     

Carbon deposition on Ni/ZrO2–CeO2 catalyst during steam reforming of acetic acid

Steam reforming of acetic acid, one model compounds of bio-oil, was studied on the Ni/ZrO₂–CeO₂ catalysts which were prepared by the impregnation method. The results showed that high acetic acid conversion and hydrogen yield were obtained in the temperature range of 650–750 °C when H₂O/HAC ratio was 3. Nevertheless, the catalyst deactivation was caused by carbon deposition eventually with time-on-stream. In order to discuss the behavior of the carbon deposition on the Ni/ZrO₂–CeO₂ catalyst during steam reforming of bio-oil, the structure and morphology of carbon deposition were investigated by BET, XRD, TG/DTA, TPR, SEM and EDX techniques. All the experimental results showed acetone and CO were the important carbon precursors of acetic acid reforming and the graphitic-like carbon was the main type of carbon deposition on the surface of the deactivated 12%Ni/CeO₂–ZrO₂ catalyst.     

Pathways of ethanol steam reforming over ceria-supported catalysts

Ceria-supported Pt, Ir and Co catalysts are prepared herein by the deposition–precipitation method and investigated for their suitability in the steam reforming of ethanol (SRE) at a temperature range of 250–500 °C. SRE is tested in a fixed-bed reactor under an H₂O/EtOH molar ratio of 13 and 20,000 h⁻¹ GHSV. Possible pathways are proposed according to the assigned temperature window to understand the different catalysts attributed to specific reaction pathways. The Pt/CeO₂ catalyst shows the best carbon–carbon bond-breaking ability and the lowest complete ethanol conversion temperature of 300 °C. Acetone steam reforming over the Ir/CeO₂ catalyst at 400 °C promotes a hydrogen yield of up to 5.3. Lower reaction temperatures for the water–gas shift and acetone steam reforming are in evidence for the Co/CeO₂ catalyst, whereas the carbon deposition causes its deactivation at temperature over 500 °C.     

Hydrogen production via catalytic steam reforming of the aqueous fraction of bio-oil using nickel-based coprecipitated catalysts

Hydrogen production was studied in the catalytic steam reforming of a synthetic and a real aqueous fraction of bio-oil. Ni/Al coprecipitated catalysts with varying nickel content (23, 28 and 33 relative atomic %) were prepared by an increasing pH technique and tested during 2 h under different experimental conditions in a small bench scale fixed bed setup. The 28% Ni catalyst yielded a more stable performance over time (steam-to-carbon molar ratio, S/C = 5.58) at 650 °C and a catalyst weight/organic flow rate (W/m_org) ratio of 1.7 g catalyst min/g organic. Using the synthetic aqueous fraction as feed, almost complete overall carbon conversion to gas and hydrogen yields close to equilibrium could be obtained with the 28% Ni catalyst throughout. Up to 63% of overall carbon conversion to gas and an overall hydrogen yield of 0.09 g/g organic could be achieved when using the real aqueous fraction of bio-oil, but the catalyst performance showed a decay with time after 20 min of reaction due to severe coke deposition. Increasing the W/m_org ratio up to 5 g catalyst min/g organic yielded a more stable catalyst performance throughout, but overall carbon conversion to gas did not surpass 83% and the overall hydrogen yield was only ca. 77% of the thermodynamic equilibrium. Increasing reaction temperatures (600–800 °C) up to 750 °C enhanced the overall carbon conversion to gas and the overall yield to hydrogen. However, at 800 °C the catalyst performance was slightly worse, as a result of an increase in thermal cracking reactions leading to an increased formation of carbon deposits.     

Investigation on hydrogen production by catalytic steam reforming of maize stalk fast pyrolysis bio-oil

Hydrogen production via catalytic steam reforming of maize stalk fast pyrolysis bio-oil over the nickel/alumina supported catalysts promoted with cerium was studied using a laboratory scale fixed bed coupled with Fourier transform infrared spectroscopy/thermal conductivity detection analysis (FTIR/TCD). The effects of nickel loading, reaction temperature, water to carbon molar ratio (WCMR) and bio-oil weight hourly space velocity (W_bHSV) on hydrogen production were investigated. The highest hydrogen yield of 71.4% was obtained over the 14.9%Ni-2.0%Ce/A1₂O₃ catalyst under the reforming conditions of temperature = 900 °C, WCMR = 6 and W_bHSV = 12 h⁻¹. Increasing reaction temperature from 600 to 900 °C resulted in the significant increase of hydrogen yield. The hydrogen yield was significantly enhanced by increasing the WCMR from 1 to 3, whereas it increased slightly by further increasing WCMR. The hydrogen yield decreased with the increase of W_bHSV. Meanwhile, the coke deposition percentage changed little with increasing W_bHSV up to 12 h⁻¹ and then it increased by 4.5% with the further increase of W_bHSV from 12 to 24 h⁻¹.     

Bio-oil catalytic reforming without steam addition: Application to hydrogen production and studies on its mechanism

A novel process for hydrogen production via bio-oil catalytic reforming without steam addition was proposed. The liquid feedstock was a distillation fraction from crude bio-oil molecular distillation. The fraction obtained was enriched with the low-molecular-weight organics (acids, aldehydes, and ketones), and contained nearly all of the water from crude bio-oil. The highest catalytic performance, with a carbon conversion of 95% and a H₂ yield of 135 mg g⁻¹ organics, was obtained by processing the distillate over Ni/Al₂O₃ catalyst at 700 °C. The steam involved in the reforming reaction was derived entirely from the water in the crude bio-oil. The fresh and spent catalysts were characterized by N₂-physisorption, thermogravimetric analysis, and high-resolution transmission electron microscopy. To further understand the reaction mechanisms, symmetric density functional theory calculations for decomposition were performed on four model compounds in bio-oil (acetic acid, hydroxyacetone, furfural, and phenol) over the Ni(111) surface. In addition, the decomposition of H₂O∗ to OH∗ and O∗ and their subsequent steam reforming reactions with carbon precursors (CH∗ and CH₃C∗) were also examined.     

Pd-based membrane reactors for producing ultra pure hydrogen: Oxidative reforming of bio-ethanol

A membrane reactor consisting of a dense self-supported Pd–Ag tube of wall thickness 60 μm has been filled with a Pt-based catalyst and used for producing pure hydrogen via oxidative steam reforming of bio-ethanol. The reformer feed stream consisted of water and ethanol with traces of glycerol and acetic acid in order to simulate a liquid waste of dairy industry after fermentation and concentration.     

Bimetallic catalysts performance during ethanol steam reforming: Influence of support materials

Ni–Cu catalysts supported on different materials were tested in ethanol steam reforming reaction for hydrogen production. These catalysts were evaluated at reaction temperature of 400 °C under atmospheric pressure. The reagents, with a water/ethanol molar ratio equal to 10, were fed at 70 dm³/(h g_cat) (after vaporization). Analysis of the ethanol conversion, as well as evaluation and quantification of the reaction products, indicated the catalyst 10% Ni–1% Cu/Ce_0.6Zr_0.4O₂ as the most appropriate for the ethanol steam reforming under investigated reaction conditions, among the studied catalysts. During 8 h of reaction this catalyst presented an average ethanol conversion of 43%, producing a high amount of H₂ by steam reforming and by ethanol decomposition and dehydrogenation parallel reactions. Steam reforming, among the observed reactions, was quantified by the presence of carbon dioxide. About 60% of the hydrogen was produced from ethanol steam reforming and 40% from parallel reactions.     

Carbon deposition behavior in steam reforming of bio-oil model compound for hydrogen production

Catalyst deactivation caused by coke formation is a bottleneck in steam reforming of bio-oil for hydrogen production. The investigation of carbon deposition behavior can make a contribution to the improvement of catalyst and the knowledge of reaction mechanism. In this paper, m-cresol (C₇H₈O, one of the organic compounds present in bio-oil) was chosen as model compound. The experiment was carried out on a commercial Ni/MgO catalyst. As a comparative test, m-cresol decomposition showed carbon deposition can be formed more easily under higher temperature. In steam reforming process, for the competition of carbon deposition and carbon elimination, a peak value of coking formation rate was obtained in a broad range of temperature (575–900 °C). The increase of steam to carbon ratio can favor the carbon elimination. Final coking formation rate curve was determined under optimal reaction conditions and the results showed the severity of carbon deposition maintained a very low level during the entire reaction time. Based on the distribution of reforming products, high temperature and sufficient water feeding can favor the carbon conversion from solid and liquid phase to gaseous phase. Unreacted m-cresol is the main organic compound detected in liquid condensate. Some secondary reactions can be deduced through the other compounds detected. The carbon deposition state on catalyst surface can be in the form of nanofiber, but their concrete shapes can be different due to different reaction conditions.     

Steam reforming of ethanol: Effects of support and additives on Ni-based catalysts

Steam reforming (SR) of oxygenated species like bio-oil or ethanol can be used to produce hydrogen or synthesis gas from renewable resources. However, deactivation due to carbon deposition is a major challenge for these processes. In this study, different strategies to minimize carbon deposition on Ni-based catalysts during SR of ethanol were investigated in a flow reactor. Four different supports for Ni were tested and Ce_0.6Zr_0.4O₂ showed the highest activity, but also suffered from severe carbon deposition at 600 °C or below. Operation at 600 °C or above were needed for full conversion of ethanol over the most active catalysts at the applied conditions. At these temperatures the offgas composition was close to the thermodynamical equilibrium. Operation at high temperatures, 700 °C and 750 °C, gave the lowest carbon deposition corresponding to 30–60 ppm of the carbon in the feed ending as solid carbon over Ni/MgAl₂O₄ and Ni/Ce_0.6Zr_0.4O₂.     

Catalytic steam reforming of bio-oil model compounds for hydrogen production over coal ash supported Ni catalyst

The development of a high performance and low cost catalyst is an important contribution to clean hydrogen production via the catalytic steam reforming of renewable bio-oil. Solid waste coal ash, which contains SiO₂, Al₂O₃, Fe₂O₃ and many alkali and alkaline earth metal oxides, was selected as a superior support for a Ni-based catalyst. The chemical composition and textural structures of the ash and the Ni/Ash catalysts were systematically characterized. Acetic acid and phenol were selected as two typical bio-oil model compounds to test the catalyst activity and stability. The conversion of acetic acid and phenol reached as much as 98.4% and 83.5%, respectively, at 700 °C. It is shown that the performance of the Ni/Ash catalyst was comparable with other commercial Ni-based steam reforming catalysts.     

From wood wastes to hydrogen – Preparation and catalytic steam reforming of crude bio-ethanol obtained from fir wood

Fir wood wastes were used to produce crude bio-ethanol by two methods: simultaneous saccharification and fermentation (SSF) and acid hydrolysis followed by the fermentation of the acid hydrolyzate. The main components of crude bio-ethanol are ethanol and acetic acid. In addition, low concentrations of a wide range of alcohols, acids, esters, ethers and aldehydes are also present. Ethanol concentration is higher in the SSF process than in the acid hydrolysis: 43.69 g/L compared to 37.53 g/L, respectively. Opposite to ethanol concentration, the acetic acid concentration is higher in the acid hydrolysis process: 16.36 g/L compared to 10.24 g/L, respectively. The crude bio-ethanol was used to produce hydrogen by catalytic steam reforming. The tested catalysts were the common Ni/Al₂O₃ and two rare earth oxides promoted Ni catalysts: Ni/La₂O₃–Al₂O₃ and Ni/CeO₂–Al₂O₃ prepared by successive wet impregnation. The characterization techniques revealed that the addition of rare earth oxides improves the Ni dispersion and the reducibility of the promoted catalysts. The best feed rate which assures the optimal ratio between conversion and catalyst deactivation is 0.8 mL/min bio-ethanol. The addition of extra oxide (La₂O₃ and CeO₂) to the support improves the ethanol conversion especially at 250 °C, but no significant effect on the acetic acid conversion was observed. At 250 °C the ethanol conversion is almost 90% for Ni/La₂O₃–Al₂O₃ and Ni/CeO₂–Al₂O₃, but the acetic acid conversion is below 30% for all catalysts. At 350 °C both ethanol and acetic acid present maximum conversion. At this temperature the best hydrogen production is obtained for Ni/La₂O₃–Al₂O₃ due to better ethanol conversion and better selectivity for hydrogen formation. At 350 °C the promoted catalysts are stable for 4 h time on stream, different degrees of deactivation being obtained at lower temperatures.     

Hydrogen production via catalytic reforming of the bio-oil model compounds: Acetic acid,phenol and hydroxyacetone

Catalytic reforming of three typical bio-oil model compounds, phenol, acetic acid and hydroxyacetone, has been carried out over a Ni/nano-Al₂O₃ catalyst. Al₂O₃, in the form of nano-rods of length approximately 40 nm, was selected as the catalyst support. The catalyst showed superior performance in terms of activity and stability. The conversions for phenol, acetic acid and hydroxyacetone reached 84.2%, 98.2% and 98.7%, respectively, at the reaction temperature of 700 °C. The corresponding hydrogen yields were 69%, 87% and 97.2%. The catalyst maintained its high reactivity for more than 10 h in the catalytic reforming of three model compounds. The influences of steam to carbon ratio, catalyst loading and Ni content in the catalyst on the reforming performance were also investigated. In addition, the possible decomposition pathways for phenol, acetic acid and hydroxyacetone are proposed.     

Autothermal reforming of ethanol in a Pd–Ag/Ni composite membrane reactor

The main objective of this project is to study the hydrogen production reaction from oxidative steam reforming of bio-ethanol in the pertinent characteristics of a palladium–silver alloy membrane reactor. The enhancements of hydrogen permeation and of H₂/N₂ permselectivity were studied in a Ni–Pd–Ag ternary alloy membrane, which was fabricated by successive electroless plating of palladium and silver on stainless steel (PSS) supports modified with nickel electroplating. XRD, SEM, and EDS were used to characterize the surface morphology of the membranes. Ethanol–water mixture (n_water/n_ethanol = 1 or 3) and oxygen (n_oxygen/n_ethanol = 0.2 or 0.7) were fed concurrently into the membrane reactor packed with Zn–Cu commercial catalyst (MDC-3). The reaction temperatures were set at temperatures of 593–723 K and pressures of 3–10 atm. The amount of oxygen added in the feed has a significant effect on the steam reforming reaction of ethanol. At high pressures, autothermal reaction of ethanol with no need for external heating to the composite membrane reactor to produce high purity hydrogen was easily processed.     

Bio-ethanol,a suitable fuel to produce hydrogen for a molten carbonate fuel cell

Catalytic and technological aspects in the use of bio-ethanol as fuel to produce hydrogen in both internal (IR-MCFC) and indirect internal reforming (IIR-MCFC) configurations have been considered. In MCFC conditions, even operating at total ethanol conversion, hydrogen productivity depends on the catalyst efficiency to convert methane formed through a mechanism, which foresees as first step the dehydrogenation of ethanol to acetaldehyde and as a second step the decomposition of acetaldehyde to CO and CH₄. Potassium doped Ni/MgO, Ni/La₂O₃ and Rh/MgO resulted to be the most promising catalysts to be used for the hydrogen production by steam reforming of bio-ethanol. Coke formation represents a serious problem, however, it can be drastically depressed by adding to the reaction stream a low amount of oxygen.