An experimental investigation of hydrogen-enriched gasoline in a Wankel rotary engine

The Wankel rotary engine is a potential alternative to the reciprocating engine in hybrid applications because of its favorable energy to weight ratio. In this study, a Wankel rotary engine was modified to run on a hydrogen–gasoline blend. Hydrogen enrichment improved the performance of a lean-burn spark-ignition rotary engine operating at high speed and wide open throttle conditions with the original ignition timing, using 0%, %2, 4%, 5%, 7%, and 10% hydrogen energy fractions at the intake. The experimental results showed that adding hydrogen to gasoline in the engine improved the thermal efficiency and the power output. Hydrocarbon and carbon monoxide emissions were reduced while nitrogen oxide emissions increased with the increase of hydrogen fraction.     

Effects of exhaust gas recirculation (EGR) on combustion and emissions during cold start of direct injection (DI) diesel engine

Through experiments conducted on a single cylinder direct injection (DI) diesel engine, effects of exhaust gas recirculatoin (EGR) on combustion and emission during cold start were investigated. Combustion of first firing cycle can be promoted significantly by introducing EGR. In experiments, when partially closed choking valve and partially or fully opened EGR valve, peak cylinder pressure of first firing cycle was about 45% higher than that under normal condition without EGR, and the start of combustion (SOC) was also much earlier. EGR also had effects on combustion stability. In the case, which kept 50% or 100% opening of EGR valve (OEV) and kept 100% opening of choking valve (OCV), more stable combustion process was achieved when common rail pressure decreased during cold start. However, excessive amount of EGR led to extreme unstable combustion and even misfiring. Opacity and NO emissions were also analyzed in detail. In the case with maximum EGR, the lowest average opacity, which was less than 4%, was achieved during initial several firing cycles of cold start. But in the later phase, excessive amount of EGR led to a great deal of white smoke emission. NO emission during initial phase of cold start is mainly affected by increase in fuel amount of injection. When combustion became stable gradually, EGR showed significant effect on NO reduction.     

Enhancing the performance of a spark-ignition methanol engine with hydrogen addition

This paper investigated the effect of hydrogen addition on enhancing the performance of a methanol engine at part load and lean conditions. The experiment was conducted on a modified spark-ignited engine equipped with an adjustable dual-fuel injection system. The engine was run at an engine speed of 1400 rpm with two hydrogen volume fractions in the intake of 0% and 3%. The test results illustrated that the engine cyclic variation was eased and the brake thermal efficiency was enhanced after the hydrogen blending. Besides, the hydrogen enrichment was effective on reducing the flame development and propagation periods. HC and CO emissions were generally reduced after the hydrogen blending. NOx emissions from the hydrogen-blended methanol engine could be dropped to a low level when the engine was run under high excess air ratios.     

Investigation on combustion and emissions characteristics of a hydrogen-blended n-butanol rotary engine

In this paper, a rotary engine equipped with an n-butanol and hydrogen port-injection system was developed to investigate the combustion and emissions characteristics of a hydrogen-blended n-butanol rotary engine at part load and stoichiometric conditions. A self-developed hybrid electronic control unit was adopted to adjust the injection durations of n-butanol and hydrogen. The rotary engine was run under the conditions of 4000 rpm, a manifold absolute pressure of 35 kPa and a fixed spark timing of 45 °CA before the top dead center during the whole testing operation. The hydrogen volumetric fraction in the total intake was varied from 0% to 6.30%. The test results manifested that the brake thermal efficiency and chamber temperature were simultaneously increased with hydrogen addition. The hydrogen supplement obviously shortened flame development and propagation periods. Both chamber pressure integral heat release fraction versus crank angle were increased when the hydrogen fraction was enhanced. HC emissions were reduced by 54.5% when hydrogen volume fraction was raised from 0% to 6.30%, CO and CO₂ emissions were also reduced after increasing hydrogen blending fraction. NOx emissions were mildly elevated due to the improved chamber temperature.     

Starting a spark-ignited engine with the gasoline-hydrogen mixture

Because of the increased fuel-film effect and dropped combustion temperature, spark-ignited (SI) gasoline engines always expel large amounts of HC and CO emissions during the cold start period. This paper experimentally investigated the effect of hydrogen addition on improving the cold start performance of a gasoline engine. The test was carried out on a 1.6-L, four-cylinder, SI engine equipped with an electronically controlled hydrogen injection system. A hybrid electronic control unit (HECU) was applied to control the opening and closing of hydrogen and gasoline injectors. Under the same environmental condition, the engine was started with the pure gasoline and gasoline-hydrogen mixture, respectively. After the addition of hydrogen, gasoline injection duration was adjusted to ensure the engine to be started successfully. All cold start experiments were performed at the same ambient, coolant and oil temperatures of 17 °C. The test results showed that cylinder and indicated mean effective pressures in the first cycle were effectively improved with the increase of hydrogen addition fraction. Engine speed in the first 20 start cycles increased with hydrogen blending ratio. However, in later cycles, engine speed varied only a little with and without hydrogen addition due to the adoption of close loop control on engine speed. Because of the low ignition energy and high flame speed of hydrogen, both flame development and propagation durations were shortened after hydrogen addition. HC and CO emissions were dropped markedly after hydrogen addition due to the enhanced combustion process. When the hydrogen flow rate increased from 0 to 2.5 and 4.3 L/min, the instantaneous peak HC emissions were sharply reduced from 57083 to 17850 and 15738 ppm, respectively. NOx emissions were increased in the first 5 s and then reduced later after hydrogen addition.     

Experimental and computational study on the enhancement of engine characteristics by hydrogen enrichment in a biogas fuelled spark ignition engine

Limitations on the upgradation of biogas to biomethane in terms of cost effectiveness and technology maturity levels for stationary power generation purpose in rural applications have redirected the research focus towards possibilities for enhancement of biogas fuel quality by blending with superior quality fuels. In this work, the effect of hydrogen enrichment on performance, combustion and emission characteristics of a single-cylinder, four-stroke, water-cooled, biogas fuelled spark-ignition engine operated at the compression ratio of 10:1 and 1500 rpm has been evaluated using experimental and computational (CFD) studies. The percentage share of hydrogen in the inducted biogas fuel mixture was increased from 0 to 30%, and engine characteristics with pure methane fuel was considered as a baseline for comparative analysis. The CFD model is developed in Converge CFD software for a better understanding on combustion phenomenon and is validated with experimental data. In addition, the percentage share of hydrogen enrichment which would serve as a compromise between biogas upgradation cost and engine characteristics is also identified. The results of study indicated an enhancement in combustion characteristics (peak in-cylinder pressure increased; COV_IMEP reduced from 9.87% to 1.66%; flame initiation and combustion durations reduced) and emission characteristics (hydrocarbon emissions reduced, and NOx emissions increased but still lower than pure methane) with increase in hydrogen share from 0 to 30% in biogas fuelled SI engine. Flame propagation speed increased and combustion duration reduced with hydrogen supplementation and the same was evident from the results of the CFD model. Performance of the engine increased with increase in hydrogen share up to 20% and further increment in hydrogen share degraded the performance, owing to heat losses and the enhancement in combustion characteristics were relatively small. Overall, it was found that 20% blending of hydrogen in the inducted biogas fuel mixture will be effective in enhancing the engine characteristics of biogas fuelled engines for stationary power generation applications and it holds a good compromise between biogas upgradation cost and engine performance.     

Effect of Diesel/methanol compound combustion on Diesel engine combustion and emissions

This paper introduces a Diesel/methanol compound combustion system (DMCC) and its application to a naturally aspirated Diesel engine with and without an oxidation catalytic converter. In the DMCC system, there are two combustion modes taking place in the Diesel engine, one is diffusion combustion with Diesel fuel and the other is premixed air/methanol mixture ignited by the Diesel fuel. Experiments were conducted on a four cylinder DI Diesel engine, which had been modified to operate in Diesel/methanol compound combustion. Experiments were conducted at idle and at five engine loads at two levels of engine speeds to compare engine emissions from operating on pure Diesel and on operating with DMCC, with and without the oxidation catalytic converter. The experimental results show that the Diesel engine operating with the DMCC method could simultaneously reduce the soot and NOx emissions but increase the HC and CO emissions compared with the original Diesel engine. However, using the DMCC method coupled with an oxidation catalyst, the CO, HC, NOx and soot emissions could all be reduced.     

An experimental investigation of hydrogen-enriched air induction in a diesel engine system

Diesel engines are the most trusted power sources in the transportation industry. They intake air and emit, among others, the pollutants _NOX${\mathrm{NO}}_X$ and particulate matter. Continuous efforts and tests have tried to reduce fuel consumption and exhaust emissions of internal combustion engines. Alternative fuels are key to meeting upcoming stringent emission norms. We study hydrogen as an air-enrichment medium with diesel as an ignition source in a stationary diesel engine system to improve engine performance and reduce emissions. Stationary engines can be operated with less fuel than neat diesel operations, resulting in lower smoke levels and particulate emissions. Hydrogen (_H2)$({\mathrm{H}}_2)$-enriched air systems in diesel engines enable the realization of higher brake thermal efficiency, resulting in lower specific energy consumption (SEC). _NOX${\mathrm{NO}}_X$ emissions are reduced from 2762 to 515 ppm with 90% hydrogen enrichment at 70% engine load. At full load, _NOX${\mathrm{NO}}_X$ emission marginally increases compared to diesel operation, while both smoke and particulate matter are reduced by about 50%. The brake thermal efficiency increases from 22.78% to 27.9% with 30% hydrogen enrichment. Thus, using hydrogen-enriched air in a diesel engine produces less pollution and better performance.     

Realizing low emissions on a hydrogen-fueled spark ignition engine at the cold start period under rich combustion through ignition timing control

This paper analyzed low emissions on a hydrogen-fueled spark ignition (SI) engine at the cold start period under rich combustion through ignition timing (IT) control. Cold start characteristics of hydrogen-fueled engine were investigated experimentally. The study was performed under different IT. The results demonstrated that when excess air ratio (λ) was 0.7 and IT varied from 25 °CA BTDC to 10 °CA ATDC, the peak cylinder pressure of the first cycle and the successful start time (SST) of hydrogen engine first increased and then decreased with the retard of IT. At 15 °CA BTDC, the hydrogen engine gained the shortest SST and the highest cylinder pressure in the first cycle. Flame development period (CA0-10) first shortened and then lengthened, and flame propagation period (CA10-90) prolonged when IT gradually retarded. The average NOx emissions efficiently reduced by 90.2%, HC and CO emissions caused by the evaporated lubricant oil reduced individually by 33.8% and 19.7% in the first 6 s during the cold start process with the retard of IT. Especially when IT delayed from 25 °CA BTDC to 15 °CA BTDC, the effect of IT on HC emissions was significant.     

Realizing low NOx emissions on a hydrogen-fuel spark ignition engine at the cold start period through excess air ratios control

In this paper, the effects of excess air ratios (λ) on nitric oxide (NOx) emissions of a hydrogen-fueled spark ignition engine in the cold start period are studied. Cold start characteristics of hydrogen-fueled engine were investigated experimentally. The study was performed under different λ. The experimental results showed that, when λ declined from 1.6 to 0.7, the peak engine speed within the first 6 s increased and in-cylinder pressure in the first cycle raised firstly then decreased slightly while the flame development and propagation periods shortened, and the exhaust temperature at the 6th s raised from 329 K to 355 K. In addition, NOx emissions obviously decreased, whereas hydrocarbon (HC) and carbon monoxide (CO) emissions caused by the evaporated lubricant oil increased by decreasing λ within the first 6 s.     

Combustion and emission characteristics of a spray guided direct-injection spark-ignition engine fueled with natural gas-hydrogen blends

Combustion and emission characteristics of a spray guided direct-injection spark-ignition engine fueled with natural gas-hydrogen blends were investigated. Results show that the brake thermal efficiency increases with the increase of hydrogen fraction and it shows an increasing and then decreasing trend with advancing fuel-injection timing. For later injection timings, the beginning of heat release is advanced with increasing hydrogen fraction, while the beginning of heat release is advanced and then retarded with the increase of hydrogen fraction at earlier injection timings. The flame development duration, rapid combustion duration and total combustion duration decrease with increasing hydrogen fraction. Maximum cylinder gas pressure, maximum mean gas temperature, maximum rate of pressure rise and maximum heat release rate show an increasing and then decreasing trend with the increase of hydrogen fraction. Brake NOx emission is increased and then decreased, while brake HC, CO and CO₂ emissions decrease with the increase of hydrogen fraction.     

降低汽油机起动及暖机过程中HC排放的探讨

根据实测的催化器入口、出口 HC排放浓度及排气管不同位置的温度 ,结合示功图对电喷汽油机冷起动时 HC排放量在台架上进行了模拟分析 ,将起动过程以节气门突开为界划分为 3个阶段 ,其中HC的主要排放量发生在开始起动到节气门开这一段时间内。通过控制点火提前角使缸内发生不完全燃烧 ,将燃烧延续到排气管内 ,即可降低 HC排放量 ,也有助于加速催化器起燃。     

Combustion characteristics of SI engine fueled with methanol-gasoline blends during cold start

A 3-cylinder port fuel injection (PFI) engine fueled with methanol-gasoline blends was used to study combustion and emission characteristics. Cylinder pressure analysis indicates that engine combustion is improved when methanol is added to gasoline. With the increase of methanol, the flame developing period and the rapid combustion period are shortened, and the indicated mean effective pressure increases during the first 50 cycles. Meanwhile, a novel quasi-instantaneous sampling system was designed to measure engine emissions during cold start and warm-up. The results at 5°C show that unburned hydrocarbon (UHC) and carbon monoxide (CO) decrease remarkably. Hydrocarbon (HC) reduces by 40% and CO by 70% when fueled with M30 (30% methanol in volume). The exhaust gas temperature is about 140°C higher at 200 s after operation compared with that of gasoline. __________ Translated from Transactions of CSICE, 2007, 25(3): 235–240 [译自: 内燃机学报]     

Comparison of the renewable transportation fuels,hydrogen and methanol formed from hydrogen,with gasoline – Engine efficiency study

The use of hydrogen derived methanol in spark-ignition engines forms a promising approach to decarbonizing transport and securing domestic energy supply. Methanol can be renewably produced from hydrogen in combination with biomass or CO₂ from the atmosphere and flue gases. From well to tank studies it appears that hydrogen derived methanol compares favourably with liquid or compressed hydrogen both in terms of production cost and energy efficiency. Since existing well to wheel studies are based on outdated technology, this paper tries to provide efficiency figures for state-of-the-art hydrogen and methanol engines using published data and measurements on our own flex-fuel engine.     

CFD modeling and experimental study of combustion and nitric oxide emissions in hydrogen-fueled spark-ignition engine operating in a very wide range of EGR rates

In the current work, the variation of EGR rates is investigated in a hydrogen-fueled, spark-ignition engine. This technique is followed in order to control the engine load and decrease the exhaust nitrogen oxides emissions. The external EGR is varied in the very wide range of 12% up to 47% (by mass), where in each test case the in-cylinder mixture is stoichiometric, diluted with the appropriate EGR rate. The operation of this engine is explored using measured data with the aid of a validated CFD code. Moreover, a new residual gas term existing in the expression of the hydrogen laminar flame speed, which has been derived from a one-dimensional chemical kinetics code, is tested in a real application for appraising its capabilities. The investigation conducted provides insight on the performance and indicated efficiency of the engine, the combustion processes, and the emissions of nitrogen oxides. More precisely, an experimental study has been deployed with the aim to identify the characteristics of such a technique, using very high EGR rates, focusing on the combustion phenomena. At the same time, the CFD results are compared with the corresponding measured ones, in order to evaluate the CFD code under such non-conventional operating conditions and to test a recent expression for the residual gas term included in the hydrogen laminar flame speed expression. It is revealed that the combustion takes place in few degrees of crank angle, especially at high engine loads (low EGR rates), whereas the exhaust nitrogen oxides emissions are significantly decreased in comparison to the use of lean mixtures for controlling the engine load. Additionally, the recent expression of the residual gas term, which has been tested and incorporated in the CFD code, seems to be adequate for the calculation of combustion phenomena in highly diluted, with EGR, hydrogen-fueled spark-ignition engines, as for every EGR rate tested (even for the higher ones) the computational results are compared in good terms with the measured data.     

A combined experimental and numerical study of thermal processes, performance and nitric oxide emissions in a hydrogen-fueled spark-ignition engine

This work concerns the study of a spark-ignition engine fueled with hydrogen, using both measured and numerical data at various conditions, focusing on the combustion efficiency, the heat transfer phenomena and heat loss to the cylinder walls, the performance, as well as the nitric oxide (NO) emissions formed, when the fuel/air and compression ratio are varied. For the investigation of the heat transfer mechanism, the local wall temperatures and heat flux rates were measured at three locations of the cylinder liner in a CFR engine. These fluxes can provide a reliable estimation of the total heat loss through the cylinder walls and of the hydrogen flame arrival at specific locations. Together with the experimental analysis, the numerical results obtained from a validated in-house CFD code were utilized for gaining a more complete view of the heat transfer mechanism and the hydrogen combustion efficiency for the various cases examined. The performance of the CFR engine is then identified, since the calculated cylinder pressures are compared with the measured ones, from which performance and heat release rates are calculated and discussed. Further, NO emission studies have been accomplished, with the calculated results not only being compared with the measured exhaust NO ones, but also further processed for conducting an in-depth investigation of the dependence of NO production on the spatial distribution of in-cylinder gas temperature. It is revealed that for lower fuel/air ratio the burned gas temperature is held at low level and the heat loss ratio is quite low. As the load increases and stoichiometric mixtures are used, the wall and in-cylinder gas temperatures increase substantially, together with the heat loss and the NO emissions, owing to the high hydrogen combustion velocity and the consequent high rate of temperature rise. The combustion efficiency is slightly increased, but the indicated efficiency is decreased due to higher heat loss.     

Assessing the cyclic-variability of spark-ignition engine running on methane-hydrogen blends with high hydrogen contents of up to 50%

The cyclic variability in a spark-ignition (SI) engine is examined fueled with methane/hydrogen blends with the use of an in-house computational fluid dynamics (CFD) code. A recent methodology is followed, which has been developed with the main aim at providing accurate predictions of the coefficient of variation (COV) of the indicated mean effective pressure (IMEP) in a fraction of time. Instead of simulating several tens of engine cycles, the methodology is based on the numerical results obtained from just 5 cycles, which are then processed for developing suitable fitted correlations of the main parameters as a function of a normalized distance. The latter expresses the distance of the spheres of the initial flame within the computational cell at the spark-plug region with the local turbulent eddy, and provides a smooth transition from the laminar burning regime to the fully turbulent one. This sub-model is included in the ignition numerical approach and is applied here in a SI engine with 3 different hydrogen contents, 10%, 30% and 50%, and three equivalence ratios, 1, 0.8 and 0.7, showing that the COV of IMEP is well predicted compared to the available measured data. Other parameters of engine cycle variations are also examined, such as the distribution of the IMEP. The variability of NO (nitric oxide) emissions is also examined, showing that for the stoichiometric cases it follows a distribution similar to a normal (Gaussian) one, while for lower ratios it is positively skewed. Overall, the methodology seems to provide reliable results for the whole range of the operating conditions examined, while the next steps of this activity will focus on similar cases for engine with variable speed and load, with the final goal to include additional mechanisms that contribute to the engine cycle variations.     

Effect of hydrogen addition using on-board alkaline electrolyser on SI engine emissions and combustion

In this study, an electrolyser was used to supply hydrogen to the SI engine. Firstly, the appropriate operation point for the electrolyser was determined by adjusting the amount of KOH in the electrolyte to 5%, 10%, 20% and 30% by mass, and applying 12 V, 16 V, 20 V, 24 V and 28 V voltages. Tests were first carried out with the gasoline without the use of an electrolyser, followed by operating the electrolyser at the appropriate point and sending obtained H₂ and O₂ to the engine in addition to the gasoline. The SI engine was operated between 2500 rpm and 3500 rpm engine speeds with and without hydrogen addition. Cylinder pressure, the amount of gasoline, H₂ and O₂ consumed by the engine and the emission data were collected from the test system at the aforementioned engine speeds. Furthermore, indicated engine torque, indicated specific energy consumption, specific emissions and HRR values were calculated. According to the results obtained, improvement in ISEC values was observed, and CO and THC values were improved by up to 21.3% and 86.1% respectively. Even though the dramatic increase in NO_x emissions cannot be averted, they can be controlled by equipment such as EGR three-way catalytic converter.     

Influence of spray-glow plug configuration on cold start combustion for high-speed direct injection diesel engines

Glow plugs are currently the most employed solution to promote ignition in light-duty diesel engines during low temperature cold start. Improved knowledge about the mechanisms that control ignition and flame development under such conditions is necessary for design purposes, especially with current trends to reduce engine compression ratio. This paper aims to analyze the influence of the glow plug configuration (location and temperature) on cold start combustion. Experimental tests carried out in an optical engine with high speed visualization have confirmed that spray-glow plug configuration influences the whole combustion process through pilot ignition. Ignition of pilot injection is controlled by glow plug to spray distance, by glow plug temperature and by fuel and air motion after the end of injection. Nevertheless, glow plug temperature effect starts to be negligible above a certain value, since chemical ignition delay cannot be further reduced.     

Operating strategy for a hydrogen engine for improved drive-cycle efficiency and emissions behavior

Due to their advanced state of development and almost immediate availability, hydrogen internal combustion engines could act as a bridging technology toward a wide-spread hydrogen infrastructure. Extensive research, development and steady-state testing of hydrogen internal combustion engines has been conducted to improve efficiency, emissions behavior and performance. This paper summarizes the steady-state test results of the supercharged hydrogen-powered four-cylinder engine operated on an engine dynamometer. Based on these results a shift strategy for optimized fuel economy is established and engine control strategies for various levels of hybridization are being discussed. The strategies are evaluated on the Urban drive cycle, differences in engine behavior are investigated and the estimated fuel economy and NO_x emissions are calculated. Future work will include dynamic testing of these strategies and powertrain configurations as well as individual powertrain components on a vehicle platform, called ‘Mobile Advanced Technology Testbed’ (MATT), that was developed and built at Argonne National Laboratory.