Catalytic steam reforming of bio-oil model compounds for hydrogen production over coal ash supported Ni catalyst

The development of a high performance and low cost catalyst is an important contribution to clean hydrogen production via the catalytic steam reforming of renewable bio-oil. Solid waste coal ash, which contains SiO₂, Al₂O₃, Fe₂O₃ and many alkali and alkaline earth metal oxides, was selected as a superior support for a Ni-based catalyst. The chemical composition and textural structures of the ash and the Ni/Ash catalysts were systematically characterized. Acetic acid and phenol were selected as two typical bio-oil model compounds to test the catalyst activity and stability. The conversion of acetic acid and phenol reached as much as 98.4% and 83.5%, respectively, at 700 °C. It is shown that the performance of the Ni/Ash catalyst was comparable with other commercial Ni-based steam reforming catalysts.     

Bio-oil catalytic reforming without steam addition: Application to hydrogen production and studies on its mechanism

A novel process for hydrogen production via bio-oil catalytic reforming without steam addition was proposed. The liquid feedstock was a distillation fraction from crude bio-oil molecular distillation. The fraction obtained was enriched with the low-molecular-weight organics (acids, aldehydes, and ketones), and contained nearly all of the water from crude bio-oil. The highest catalytic performance, with a carbon conversion of 95% and a H₂ yield of 135 mg g⁻¹ organics, was obtained by processing the distillate over Ni/Al₂O₃ catalyst at 700 °C. The steam involved in the reforming reaction was derived entirely from the water in the crude bio-oil. The fresh and spent catalysts were characterized by N₂-physisorption, thermogravimetric analysis, and high-resolution transmission electron microscopy. To further understand the reaction mechanisms, symmetric density functional theory calculations for decomposition were performed on four model compounds in bio-oil (acetic acid, hydroxyacetone, furfural, and phenol) over the Ni(111) surface. In addition, the decomposition of H₂O∗ to OH∗ and O∗ and their subsequent steam reforming reactions with carbon precursors (CH∗ and CH₃C∗) were also examined.     

Nickel catalyst auto-reduction during steam reforming of bio-oil model compound acetic acid

Transition metal catalysts widely used in refineries are provided as oxides and require pre-reduction to become activated. The auto-reduction of a NiO/Al₂O₃ catalyst with acetic acid (HAc) followed by HAc steam reforming was investigated in a packed bed reactor. Effects of temperature and molar steam to carbon ratio (S/C) on reduction kinetics and catalyst performance were analysed. Results showed that a steady steam reforming regime along with complete NiO reduction could be obtained after a coexistence stage of reduction and reforming. A 2D nucleation and nuclei growth model fitted the NiO auto-reduction. The maximum reduction rate constant was attained at S/C = 2. Steam reforming activity of the auto-reduced catalyst was just below that of the H₂-reduced catalyst, probably attributed to denser carbon filament formation and larger loss of active Ni. Despite this, a H₂ yield of 76.4% of the equilibrium value and HAc conversion of 88.97% were achieved at 750 °C and S/C = 3.     

Steam reforming of acetic acid for hydrogenproduction: Catalytic performances of Ni and Co supported on Ce0·75Zr0·25O2 catalysts

The catalytic steam reforming of acetic acid over both Ni/ and Co/Ce_0·75Zr_0·25O₂ (CZO) catalysts in the temperature range of 450–650 °C and steam-to-carbon molar ratios of 3–9 was studied. It was found that the complete acetic acid conversion was achieved for all the conditions investigated. Nevertheless, the C–C bond cleavage conversion was attained less than the acetic acid conversion at a given condition due to carbon deposition on the catalyst. However, hydrogen yield was obtained in the same trend as C–C bond cleavage conversion as well. The results revealed that the CZO as an active support prefers to promote the ketonization reaction to the C-C bond cleavage reaction at a lower temperature, and vice versa at a higher temperature. The Ni/CZO catalyst exhibits higher C–C bond cleavage conversion than the Co/CZO catalyst particularly at 650 °C whereas the Co/CZO catalyst is more active for ketonization reaction at low temperatures. However, as an increase in reaction temperature, the Co/CZO catalyst promotes ketonization reaction more pronouncedly toward aldol-condensation reaction thus giving rise to the carbon deposition. The results deduced from the effect of space velocity on the activity and product distribution suggested that the steam reforming of acetic acid over Ni/CZO catalyst is dominated by decomposition of acetic acid, while that of Co/CZO catalyst by ketonization reaction.     

Carbon deposition on Ni/ZrO2–CeO2 catalyst during steam reforming of acetic acid

Steam reforming of acetic acid, one model compounds of bio-oil, was studied on the Ni/ZrO₂–CeO₂ catalysts which were prepared by the impregnation method. The results showed that high acetic acid conversion and hydrogen yield were obtained in the temperature range of 650–750 °C when H₂O/HAC ratio was 3. Nevertheless, the catalyst deactivation was caused by carbon deposition eventually with time-on-stream. In order to discuss the behavior of the carbon deposition on the Ni/ZrO₂–CeO₂ catalyst during steam reforming of bio-oil, the structure and morphology of carbon deposition were investigated by BET, XRD, TG/DTA, TPR, SEM and EDX techniques. All the experimental results showed acetone and CO were the important carbon precursors of acetic acid reforming and the graphitic-like carbon was the main type of carbon deposition on the surface of the deactivated 12%Ni/CeO₂–ZrO₂ catalyst.     

The influence of Ni loading on coke formation in steam reforming of acetic acid

Steam reforming of acetic acid on Ni/γ-Al₂O₃ with different nickel loading for hydrogen production was investigated in a tubular reactor at 600 °C, 1 atm, H2O/HAc = 4, and WHSV = 5.01 g-acetic acid/g-cata.h^?1. The catalysts were characterized by temperature programmed oxidation (TPO) and differential thermal analysis (DTA), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). The results showed that the amount of deposited carbidic-like carbon decreased and graphitic-like carbon increased with Ni loading increasing from 9 to 15 wt%. The Ni/γ-Al₂O₃ catalyst with 12 wt% Ni loading had higher catalytic activity and lower coke deposited rate.     

Optimization of the operating conditions for steam reforming of slow pyrolysis oil over an activated biochar-supported Ni–Co catalyst

Highly performing activated biochar-based catalysts were produced for steam reforming of slow pyrolysis oil. The raw biochar obtained from the slow pyrolysis step was physically activated with CO₂ at 700 °C and 1.0 MPa and then employed as support. Preliminary tests on steam reforming of acetic acid at 600 °C showed that using activated biochar-supported catalysts containing 10 wt % Ni and 7 wt % Co led to a conversion above 90% with a relatively slow deactivation rate. When a representative organic model compounds mixture was used as feed, relatively fast deactivation of the catalyst was observed, probably due to the adsorption of heavy organic compounds, which could subsequently react to form not easily desorbable reaction intermediates. However, the dual Ni–Co catalysts exhibited a good performance during the steam reforming of a real slow pyrolysis oil at 750 °C, showing long stability and a constant carbon conversion of 65%.     

From wood wastes to hydrogen – Preparation and catalytic steam reforming of crude bio-ethanol obtained from fir wood

Fir wood wastes were used to produce crude bio-ethanol by two methods: simultaneous saccharification and fermentation (SSF) and acid hydrolysis followed by the fermentation of the acid hydrolyzate. The main components of crude bio-ethanol are ethanol and acetic acid. In addition, low concentrations of a wide range of alcohols, acids, esters, ethers and aldehydes are also present. Ethanol concentration is higher in the SSF process than in the acid hydrolysis: 43.69 g/L compared to 37.53 g/L, respectively. Opposite to ethanol concentration, the acetic acid concentration is higher in the acid hydrolysis process: 16.36 g/L compared to 10.24 g/L, respectively. The crude bio-ethanol was used to produce hydrogen by catalytic steam reforming. The tested catalysts were the common Ni/Al₂O₃ and two rare earth oxides promoted Ni catalysts: Ni/La₂O₃–Al₂O₃ and Ni/CeO₂–Al₂O₃ prepared by successive wet impregnation. The characterization techniques revealed that the addition of rare earth oxides improves the Ni dispersion and the reducibility of the promoted catalysts. The best feed rate which assures the optimal ratio between conversion and catalyst deactivation is 0.8 mL/min bio-ethanol. The addition of extra oxide (La₂O₃ and CeO₂) to the support improves the ethanol conversion especially at 250 °C, but no significant effect on the acetic acid conversion was observed. At 250 °C the ethanol conversion is almost 90% for Ni/La₂O₃–Al₂O₃ and Ni/CeO₂–Al₂O₃, but the acetic acid conversion is below 30% for all catalysts. At 350 °C both ethanol and acetic acid present maximum conversion. At this temperature the best hydrogen production is obtained for Ni/La₂O₃–Al₂O₃ due to better ethanol conversion and better selectivity for hydrogen formation. At 350 °C the promoted catalysts are stable for 4 h time on stream, different degrees of deactivation being obtained at lower temperatures.     

Steam reforming of acetic acid over NiKOH/Al2O3 catalyst with low nickel loading: The remarkable promotional effects of KOH on activity

In this paper, the effects of strong base (KOH) addition on the catalytic performances of Ni/Al₂O₃ catalysts in acetic acid steam reforming for hydrogen generation was investigated. The addition of KOH drastically changed the physiochemical property and catalytic performances of the nickel–based catalysts. KOH reacted with γ–Al₂O₃ during calcination, forming ɑ–Al₂O₃ with Al(OH)₃ as a reaction intermediate, which led to reconstruction of the porous structure, merge of small pores, decreased specific area and sintering of nickel. Most importantly, the catalytic activity of nickel–based catalysts were significantly enhanced by the addition KOH, especially the ones with low nickel loading. There are almost no active of 1 wt% Ni/Al₂O₃ catalyst for steam reforming of acetic acid, while, with adding 5 wt % KOH, activity of the catalyst matched that of 20 wt% Ni/Al₂O₃. In–situ DRIFTS study showed the involvement of the reactive intermediates including CH₃, CH₂, CO, COO, COC, CC and absorbed CO₂ in acetic acid steam reforming. The Ni/Al₂O₃ catalyst with low nickel loading had insufficient metallic nickel to gasify these reactive intermediates. The presence KOH effectively aided gasification of the reactive intermediates, and thus significantly promoted the catalytic activity. In addition, the KOH with varied loading significantly affect formation of catalytic coke and polymeric coke formed during the reforming reaction.     

Ceria-promoted Ni@Al2O3 core-shell catalyst for steam reforming of acetic acid with enhanced activity and coke resistance

A series of Ni@Al₂O₃ core-shell catalysts with ceria added to the surface of Ni nanoparticles or inside the alumina shell were prepared, and the effect of ceria addition on the performance of the catalyst in the steam reforming of acetic acid was investigated. The prepared catalysts were characterized by BET, XRD, HRTEM, H₂-TPR and DTG. The addition of ceria to the surface of nickel nanoparticles greatly enhanced the activity of catalyst owing to the presence of the mobile oxygen, which migrated from the ceria lattice. Among the prepared catalysts, the Ni@Al10Ce catalyst showed the highest activity with a conversion of acetic acid up to 97.0% even at a low temperature (650 °C). The molar ratio of CO₂/CO was also improved due to the oxidation of CO by the mobile oxygen into CO₂. The coke formation on the core-shell catalysts was significantly inhibited by the addition of ceria to the surface of nickel nanoparticles due to the oxidation of carbon species by the mobile oxygen in the ceria lattice. However, the Ni@Al10Ce-a catalyst with ceria added to the alumina shell showed a low activity and the formation of a large amount of coke. It is suggested that only the ceria in close to the Ni surface has the promoting effect on the catalytic performance of the Ni@Al₂O₃ catalyst in the steam reforming of acetic acid.     

Steam reforming of acetic acid for hydrogen production over Ni/CaxFeyO catalysts

Three Ni/Ca_xFe_yO (x/y = 2:1, 1:1, 1:2) catalysts are prepared by impregnation method and applied in steam reforming of acetic acid as the model compound of bio-oil for hydrogen production. The effects of reaction temperature, steam to carbon ratio (S/C), liquid hourly space velocity (LHSV) on gas contents and H₂ yield are carefully investigated and optimized. The fresh and used catalysts are characterized by BET, XRD, H₂-TPR, CO₂-TPD, SEM and TG methods. The experimental and characterization results show that the Ni/CaFe₂O₄ catalyst displays the best activity and stability among the three catalysts, providing 92.1% of H₂ yield under S/C = 5, LHSV = 3.4 h⁻¹ and at 600 °C. The strong interaction between Ni and CaFe₂O₄ support result in the formation of Ni–Fe alloy and Ca₂Fe₂O₅, which shows the synergistic effects on the resistant to carbon deposition and metal sintering, thereby improving the activity and stability of the Ni/CaFe₂O₄ catalyst.     

Characterization and activity test of commercial Ni/Al2O3, Cu/ZnO/Al2O3 and prepared Ni–Cu/Al2O3 catalysts for hydrogen production from methane and methanol fuels

In this study, methane and methanol steam reforming reactions over commercial Ni/Al₂O₃, commercial Cu/ZnO/Al₂O₃ and prepared Ni–Cu/Al₂O₃ catalysts were investigated. Methane and methanol steam reforming reactions catalysts were characterized using various techniques. The results of characterization showed that Cu particles increase the active particle size of Ni (19.3 nm) in Ni–Cu/Al₂O₃ catalyst with respect to the commercial Ni/Al₂O₃ (17.9). On the other hand, Ni improves Cu dispersion in the same catalyst (1.74%) in comparison with commercial Cu/ZnO/Al₂O₃ (0.21%). A comprehensive comparison between these two fuels is established in terms of reaction conditions, fuel conversion, H₂ selectivity, CO₂ and CO selectivity. The prepared catalyst showed low selectivity for CO in both fuels and it was more selective to H₂, with H₂ selectivities of 99% in methane and 89% in methanol reforming reactions. A significant objective is to develop catalysts which can operate at lower temperatures and resist deactivation. Methanol steam reforming is carried out at a much lower temperature than methane steam reforming in prepared and commercial catalyst (275–325 °C). However, methane steam reforming can be carried out at a relatively low temperature on Ni–Cu catalyst (600–650 °C) and at higher temperature in commercial methane reforming catalyst (700–800 °C). Commercial Ni/Al₂O₃ catalyst resulted in high coke formation (28.3% loss in mass) compared to prepared Ni–Cu/Al₂O₃ (8.9%) and commercial Cu/ZnO/Al₂O₃ catalysts (3.5%).     

Metallic Ni monolith–Ni/MgAl2O4 dual bed catalysts for the autothermal partial oxidation of methane to synthesis gas

A dual bed catalyst system consisting of a metallic Ni monolith catalyst in the front followed by a supported nickel catalyst Ni/MgAl₂O₄ has been studied for the autothermal partial oxidation of methane to synthesis gas. The effects of bed configuration, reforming bed length, feed temperature and gas hourly space velocity on the reaction as well as the stability are investigated. The results show that the metallic Ni monolith in the front functions as the oxidation catalyst, which prevents the exposure of the reforming catalyst in the back to the very high temperature, while the supported Ni/MgAl₂O₄ in the back functions as the reforming catalyst which further increases the methane conversion by 5%. A typical 5 mmNi monolith–5mmNi/MgAl₂O₄ dual bed catalyst exhibits methane conversion and hydrogen and carbon monoxide selectivities of 85.3%, 91.5% and 93.0%, respectively, under autothermal conditions at a methane to oxygen molar ratio of 2.0 and gas hourly space velocity of 1.0 × 10⁵ h⁻¹. The dual bed catalyst system is also very stable.     

Influence of alkali metal modification and reaction conditions on the catalytic activity and stability of Ni containing smectite-type material for steam reforming of acetic acid

A Ni incorporated mesoporous smectite-like material, SM(Ni), was modified by various alkali metals, such as, Li, Na, K, Rb or Cs, and tested for the steam reforming of acetic acid as a model compound of aqueous phase of bio-oil derived from biomass pyrolysis. Initial conversion of acetic acid and concentration of H₂ produced are drastically enhanced by the modification with these alkali metals. 1.0 wt% K-modified SM(Ni) catalyst exhibits the highest activity among the modified SM(Ni) materials tested. Addition of K promotes the reduction of Ni species incorporated in the smectite, yielding more metallic Ni species than in the original SM(Ni) sample. Therefore, the K-modified SM(Ni) catalyst gives higher initial activity compared with the original smectite catalyst. However, these modified materials lose their activities due to carbon deposition on their surface during the course of reaction, similar to the original SM(Ni). The influence of reaction conditions, such as O₂ or H₂ addition, steam to carbon ratio (S/C) and reaction temperature, was also investigated. Higher and more stable activity was obtained with unmodified SM(Ni) catalyst at a high reaction temperature of 973 K and at an S/C ratio of 3.3.     

Hydrogen-rich syngas production by chemical looping steam reforming of acetic acid as bio-oil model compound over Fe-doped LaNiO3 oxygen carriers

Ni-based perovskites are promising oxygen carriers for chemical looping steam reforming to produce H₂-rich gas from organics. In this study, a series of Fe-doped LaNiO₃ perovskites with various Ni/Fe ratios (LaNi_xFe_1-xO₃ (0 ≤ x ≤ 1)) were investigated for chemical looping steam reforming of acetic acid as a model compounds of bio-oil. Results illustrated that although LaNiO₃ showed higher activity for gas production, the Ni–Fe bimetallic perovskites were more stable during the steam reforming reactions. It was found that Fe doping can promote the content of lattice oxygen in the perovskite which could be released during the steam reforming reaction, thus coking resistant of the perovskite was effectively improved. Among the LaNi_xFe_1-xO₃ (0 ≤ x ≤ 1) perovskites, LaNi_0.8Fe_0.2O₃ exhibited the best synergistic effect between Ni and Fe to achieve the highest H₂/CO for H₂-rich gas production. Operational variables of the steam reforming reactions catalyzed by LaNi_0.8Fe_0.2O₃ for H₂ production were further optimized.     

Ni/Ru–Mn/Al2O3 catalysts for steam reforming of toluene as model biomass tar

The catalytic steam reforming of the major biomass tar component, toluene, was studied over two commercial Ni-based catalysts and two prepared Ru–Mn-promoted Ni-base catalysts, in the temperatures range 673–1073 K. Generally, the conversion of toluene and the H₂ content in the product gas increased with temperature. A H₂-rich gas was generated by the steam reforming of toluene, and the CO and CO₂ contents in the product gas were reduced by the reverse Boudouard reaction. A naphtha-reforming catalyst (46-5Q) exhibited better performance in the steam reforming of toluene at temperatures over 873 K than a methane-reforming catalyst (Reformax 330). Ni/Ru–Mn/Al₂O₃ catalysts showed high toluene reforming performance at temperatures over 873 K. The results indicate that the observed high stability and coking resistance may be attributed to the promotional effects of Mn on the Ni/Ru–Mn/Al₂O₃ catalyst.     

H2-rich syngas from glycerol dry reforming over Ni-based catalysts supported on alumina from aluminum dross

The performance of Ni-based catalyst supported on γ-Al₂O₃ for glycerol dry reforming (GDR) reaction was investigated in the current study. γ-Al₂O₃ was prepared from aluminum dross (AD) before use as catalyst support. Al₂O₃ was extracted using three different techniques assisted with ultrasonication: acid leaching with ammonia precipitation, acid leaching with re-precipitation of HCl, and alkaline leaching with ammonium hydrogen carbonate. The results show that extracted γ-Al₂O₃ 3 (EGA3) with the highest purity and the surface area of 267.5 m² g⁻¹ was produced from acid leaching with ammonia precipitation technique at a calcination temperature of 800 °C. A series of Ni/EGA3 (5%, 10%, 15% and 20%) catalysts were tested and it was found that the catalytic activity was increased in the order of 5%Ni/EGA3 < 10%Ni/EGA3 < 20%Ni/EGA3 < 15%Ni/EGA3. 15%Ni/EGA3 catalyst has the highest catalytic activity due to the excellent distribution of Ni on the EGA support, high specific surface area of the support and high catalyst's basicity. In addition, the strong Ni-EGA3 interaction of the 15%Ni/EGA3 catalyst suppressed the carbon formation with the catalyst having the lowest carbon deposition value of 25.51% during the GDR reaction carried out for 8 h. Studies on the GDR reaction catalytic activities revealed that 15%Ni/EGA3 achieved the maximum catalytic activity with 56.7% glycerol conversion, 44.7% H₂ yield, and 40.6% CO yield at 800 °C and CGR of 1:1. The H₂:CO ratio obtained in this study was approximately 1.2–1.5 throughout the reaction, depicting a relatively rich H₂ syngas product. Overall, the strong interaction between Ni and EGA3 ensured stable Ni particles that can mitigate carbon deposits, thereby enhancing the catalytic activity.     

Production of CO-rich hydrogen gas from glycerol dry reforming over La-promoted Ni/Al2O3 catalyst

Dry reforming of glycerol has been carried out over alumina-supported Ni catalyst promoted with lanthanum. The catalysts were characterized using EDX, liquid N₂ adsorption, XRD technique as well as temperature-programmed reduction. Significantly, catalytic glycerol dry reforming under atmospheric pressure and at reaction temperature of 1023 K employing 3 wt%La–Ni/Al₂O₃ catalyst yielded H₂, CO and CH₄ as main gaseous products with H₂:CO < 2.0. Post-reaction, XRD analysis of used catalysts showed carbon deposition during glycerol dry reforming. Consequently, BET surface area measurement for used catalysts yielded 10–21% area reduction. Temperature-programmed gasification studies with O₂ as a gasification agent has revealed that La promotion managed to reduce carbon laydown (up to 20% improvement). In comparison, the unpromoted Ni/Al₂O₃ catalyst exhibited the highest carbon deposition (circa 33.0 wt%).     

Hydrogen production from acetic acid steam reforming over nickel-based catalyst synthesized via MOF process

In our earlier work, we have reported that Ni supported on γ-Al₂O₃–La₂O₃–CeO₂ (ALC) catalyst prepared via metal organic framework (MOF) was more active for acetic acid steam reforming (AASR) [1]. Here we report detailed study on the performance of this catalyst for AASR. Effects of operating conditions such as temperatures (400–650 °C), steam to carbon molar ratio (S/C) and feed flow rate (1.5–5.5 mL/h) were evaluated and optimized. Results showed an excellent activity for AASR at the molar ratio S/C = 6.5, feed flow rate = 2.5 mL/h and, at 600 °C with almost total conversion and more than 90% of H₂ yield. The ordered porous structure of embedded nickel supported catalyst promotes excellent steam reforming activity and water gas shift reaction even at low temperatures, which leads to the good stable behaviour up to 36 h of TOS. The coke formation was also significantly suppressed by ALC support. Catalyst regenerated by passing oxygen at 500 °C and followed by reduction in hydrogen also show a good activity. Catalysts were characterized by DT-TGA, XRD, TEM, H₂-TPR and N₂-adsorption-desorption to understand the micro structure and coke deposition behaviour.