Continuous dyeing of cationised cotton with reactive dyes

Cotton fabrics pretreated with cationic starch have been dyed with reactive dyes by a continuous dyeing method and the pretreatment conditions influencing dyeability of the treated cotton investigated. Cationised cotton has been found to give level dyeing without the presence of salt and dye fixation is improved compared with untreated cotton. The dyeings show good wash and rub fastness.     

Anionic coloration of acrylic fibre. Part 1: Efficient pretreatment and dyeing with acid dyes

Anionic dyeable acrylic fibre has been obtained by a viable and efficient pretreatment process using hydroxylamine hydrochloride in the presence of acetate salt. The chemical modification relies on an amidoximation reaction that partially converts cyano groups present in the fibre to amidoxime groups. Different factors that may affect the pretreatment process have been investigated. The pretreated fabrics were dyed with CI Acid Red 1 and CI Acid Green 16 and gave improved dyeability over untreated fabrics due to the ion–ion interactions between the sulphonic groups present in the dye molecules and the protonated amino groups present in the fibres. The treated dyed fabrics also showed excellent fastness properties. Fibre characterisation (nitrogen content, tensile strength, shrinkage, infrared spectra and X-ray diffraction) proved the success of the amidoximation reaction.     

Solvent assisted dyeing of acrylic fibres. Part 2-dyeing with disperse and cationic dyes

The plasticising solvents ethylene carbonate, propylene carbonate, nitromethane and iso-amyl alcohol have been added to aqueous dyebaths containing disperse and cationic dyes. The dye uptake in all the cases was found to increase linearly with decrease in the glass transition temperature of the acrylic fibres.     

Differential dyeing cotton. 1 – Preparation and evaluation of differential dyeing cotton yarn

Colourless cationic and anionic cellulose-reactive compounds have been prepared and applied to cotton yarns. Yarn pretreated with cationic reagents shows better uptake of acid and direct dyes than does untreated yarn, and since the degree of differential uptake depends on the level of pretreatment, which may be readily controlled, fabrics exhibiting a variety of tone-on-tone effects may be produced. Treatment with an anionic reagent gives cotton dyeable with basic dyes, and combinations of anionic- and cationic-treated yarns may be cross-dyed in a single-bath, one-step process with very little cross-staining. Pretreated cotton may be converted to viscose or cellulose triacetate fibre with retention of the modified dyeing properties, thus providing routes to differential dyeing viscose and triacetate fibres. We wish to thank the British Technology Group for financial support of this work for the period 1983–86, and Mrs F A Wood for technical assistance.     

Application of polycarboxylic acid sodium salt in the dyeing of cotton fabric with reactive dyes

In this study, the effects of polycarboxylic acid sodium salt on the dyeing of cotton with reactive dyes were evaluated by measuring and comparing the K/S values and dyeing fastnesses of the dyed cotton fabric samples. Results showed that the K/S value and dyeing fastness of cotton fabrics dyed with polycarboxylic acid sodium salt, substituting inorganic salts as exhausting agent were close to that of with sodium chloride when dip‐dyeing process was used. While, in pad‐dry dyeing, the K/S value of cotton fabric samples dyed with polyacid salts as exhausting agent was higher than that of with sodium sulfate, and the dyeing fastnesses of these samples were nearly the same. The dyeing mechanism of cotton fabric with reactive dye, using polycarboxylic acid sodium salt as exhausting agent was analyzed. The dyeing exhausting mechanism of reactive dye seems different when the inorganic salt and polycarboxylic acid sodium salt were used as exhausting agent in the dyeing of cotton fabric with reactive dye. The polycarboxylic acid sodium salt, as weak electrolyte, increased the dye‐uptake of reactive dye on cotton fabric not only by screening negative charges on cotton surface, but also by the effect of salting‐out or hydrophobic combination. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Physico-chemical modelling of the dyeing of cotton with reactive dyes

Over the past decades a great deal of research effort has been devoted to understanding the physico-chemical mechanism of the dyeing of cotton with reactive dyes. However, the use of physico-chemical models has been almost exclusively restricted to research laboratories due to the simplifying assumptions used. A more practical model has now been developed and is intended to allow dyeing recipes and the process parameters used in bulk production to be optimised. The model is additionally able to quantify the effect of non-controllable variables on overall dyeing efficiency.     

The dyeing of cotton with phosphonic reactive dyes in alcohols

The poor fixation achieved with phosphonated reactive dyes on cotton in practice, particularly in printing, has prompted a study of the effect of reaction conditions and the use of different diimides to achieve fixation. It has been possible to achieve as much as 95% fixation with a typical dye under suitable application conditions, where decomposition of the diimide can be minimised.     

Synthesis and dyeing properties of polyvinylamine dyes for cotton

Novel polyvinylamine dyes were designed and synthesised from poly(N‐vinylformamide‐co‐vinylamine) and reactive dyes, then used to dye cotton fibres by the dip‐pad‐steam process, with the dyeing methods being examined in detail. Each polyvinylamine dye was fixed to cotton without a crosslinking agent through covalent bonds formed between the reactive group of the dye and the cotton fibres. A fixation of 99% was achieved, with grades of 4 and 4‐5 wash and dry‐rub fastness, respectively.     

Optimising the anionisation of cotton with 3-chloro-2-hydroxy-1-propanesulphonic acid sodium salt for dyeing with basic dyes

To enable the dyeing of cotton with basic dyes, cotton fabrics were anionised using 3-chloro-2-hydroxy-1-propanesulphonic acid sodium salt (CHPSAS). The anionisation efficiency of three typical textile processing application methods has been investigated, including cold pad-batch, pad-dry-cure, and pad-steam. To obtain the highest CHPSAS anionisation efficiency and dye uptake with basic dyes, the influence of CHPSAS concentration as well as molar ratio between CHPSAS and NaOH was evaluated. Additionally, various kinds of basic dye were applied to examine further the dyeability of the anionised cotton.     

Foam properties and application in dyeing cotton fabrics with reactive dyes

The foam dyeing of cotton fabric with CI Reactive Red 120 has been studied as a low‐add‐on technology. The foamability of different types of foaming agent and the stability of foam stabilisers were compared. Factors influencing foam dyeing, including wet pick‐up, fixation agent, foam stabiliser, and blow ratio, were evaluated by colour strength and dye fixation rate. Wet pick‐up, fixation agent, and foam stabiliser were found to be the main factors in the foam dyeing process. The comparative build‐up properties, dyeing properties, and total consumption between foam dyeing and conventional dyeing were assessed. The results indicate that, in foam dyeing, the dyestuff has a better build‐up property, the dyed fabric has excellent wash and rub fastness, and large amounts of water and energy are saved. Moreover, foam dyeing requires smaller dosages of chemical agents and reduces the difficulty of effluent treatment.     

Dyeing of cationised cotton with acid dyes

The production of cationised cotton fabrics, via Sandene 8425, 1, 1-dimethyl-3-hydroxy azetidinium chloride and 1, 1-diethyl-3-hydroxy azetidinium chloride, greatly enhances the exhaustion and fixation of acid dyes. This paper shows that these dyes can be used in the absence of salt in a neutral medium. Wash fastness, light fastness and other properties were studied.     

Studies on mixture dyeing. IV. Equilibrium adsorption of direct dyes

Chrysophenine G (C.I. Direct Yellow 12), Benzopurpurine 4B (Red 2), Sirius Red 4B (Red 81), Sirius Supra Blue BRR (Blue 71) and Sky Blue 6B (Blue 1) were selected as typical direct dyes, and the equilibrium adsorptions on cellulose (Cellophane) from the 1:1 and 2:1 molar mixture dye baths were investigated at 90° and 70°C. The standard affinity in mixture dyeing was obtained by the equation derived from the assumption of monodispersed and diffusive adsorption. The standard affinity in mixture dyeing was nearly equal to that in single dyeing, except for the Chrysophenine G–Sky Blue 6B system. However, judging from the fiber and solution log sum plots, there was a definite difference between mixture and single dyeing. It was explained by the change of activity of dye and sodium ions on substrate followed by the marked change of the total adsorption. The adsorption behavior of direct dyes is discussed in detail from the viewpoint of concentration dependence of the activity coefficient of dye and sodium ions on the substrate.     

The dyeing of poly(lactic acid) fibres with disperse dyes using ultrasound: Part 2 - Fastness

The use of ultrasound imparted greater colour strength to 1% omf dyeings of five of six disperse dyes studied, both before and after reduction clearing and had no effect on either the colour or λ_max of the dyeings. The lower fastness obtained to both wet and dry rubbing as well as to the first two/three of the five repeated wash cycles was attributed to the greater colour strength of the dyeings imparted by the use of ultrasound during dyeing.     

A knowledge-based expert system for dyeing of cotton. Part 2: Testing and evaluation

The diagnosis of a number of faulty dyed samples and faults obtained from case studies was carried out by both human experts and the expert system developed in this study, and their performance was compared. An evaluation copy of the software was provided to a number of potential users to obtain feedback on the utility and the helpfulness of the system. The results show highly satisfactory performance when compared to human experts as well as considerable utility potential, providing further impetus for further improvements in the system.     

Synthesis and dyeing properties of novel disperse dyes. Part 2: Pyrazole disperse dye derivatives

Several new disperse dyes derived from thiosemicarbazides and acetoacetanilide have been synthesised. The dye structures were ascertained by chemical analysis and infrared measurements. Prepared dyes were used for dyeing nylon fabric by the exhaustion method. The colour strengths and dye fixation on the fabric were also determined. The results suggest a practical significance.     

One-bath dyeing of polyester/cotton with disperse and bis-3-carboxypyridinium-s-triazine reactive dyes. Part 1: Factors limiting production of heavy shades

Over the last 20 years, selected disperse dyes and bis-3-carboxypyridinium- s -triazine reactive dyes have been widely promoted for the exhaust dyeing of polyester/cotton blends in a one-bath-one-stage ('all-in') process under neutral conditions. However, despite the time and energy savings afforded by this elegant dyeing process, there is a belief in the dyeing industry that economical production is limited to pale and medium depths of shade. In this paper, the two dye classes (disperse dyes on polyester and bis-3-carboxypyridinium- s -triazine reactive dyes on cotton) have been investigated to understand why heavy depths of shade cannot readily be obtained economically using this process.     

Reactive dyeing systems for wool fibres based on hetero-bifunctional reactive dyes. Part 2: Investigation of dyeing properties during the dyeing cycle

The dyeing behaviour during the dyeing cycle of a Sumifix Supra dye and some other commercial reactive dyes under various dyebath pH conditions was investigated. Studies of the dyeing of wool serge fabric indicated that the diffusion properties of hetero-bifunctional Sumifix Supra dyes generally lie between those of b-sulphatoethylsulphone (Remazol dyes) and monochlorotriazine (Procion H dyes).     

One-bath dyeing of wool/polyester blends with acid and disperse dyes. Part 2 — disperse dye distribution on polyester and wool

Disperse dye distribution on polyester and wool during one-bath dyeing of wool/polyester blends is discussed. The addition of carriers increases the wool's intrinsic saturation value for disperse dye, thus raising the degree of staining on the wool component at the low dye uptakes. However, staining can be minimised if the dyeing is close to or attains equilibrium conditions. Sequestering agents can accelerate the disperse dye diffusion out of the wool fibre, further reducing staining on wool and transferring more disperse dyes from wool to polyester. Citric acid can be used as a sequestering agent as well as a pH adjusting agent.     

交联改性壳聚糖在棉织物活性染料染色中的应用

采用交联改性降解壳聚糖对棉织物进行接枝改性,考察壳聚糖接枝改性对棉织物雷马素活性染料染色性能的影响.结果表明:棉织物经壳聚糖改性后,增加了织物表面对染料阴离子的亲和力和固着力,上染率和K/S值都有所提升,其固色率也有很大提高,均达80%以上;经雷马素红RR和雷马素黄RR染色后,改性棉织物的干、湿摩擦牢度和耐皂洗褪色同未改性棉织物一样,分别为4、3~4和4级,耐皂洗沾色降低半级,为3~4级.用雷马素蓝RR染色后,改性棉织物干摩擦牢度提高半级,达4级,湿摩擦牢度和耐皂洗等级同未改性棉织物一样,分别为3~4和4级.     

The effects of pregrafting cotton fabrics with MAA/MAM on the dyeing kinetics of direct dyes in a finite bath

The influence of pregrafting of cotton fabrics with mixed monomer on the dyeing kinetics of direct dyes was investigated. The results of this research show that the equilibrium absorption (a_e) and activation energy (ΔE*) in the dyeing of grafted fabrics are smaller than those of ungrafted fabrics. The experimental results show that the value of the equilibrium absorption is smallest when the molar ratio of MAA/MAM (methacrylic acid/methylacryl amide) is 4/6. However, the rate constant (k′) is larger for grafted fabrics than for ungrafted fabrics. No significant difference was observed between the structural diffusion resistance constant (n) of grafted and ungrafted fabrics. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1139–1142, 1997