Design of an integrated process for simultaneous chemical looping hydrogen production and electricity generation with CO2 capture

This study was aimed at proposing a novel integrated process for co-production of hydrogen and electricity through integrating biomass gasification, chemical looping combustion, and electrical power generation cycle with CO₂ capture. Syngas obtained from biomass gasification was used as fuel for chemical looping combustion process. Calcium oxide metal oxide was used as oxygen carrier in the chemical looping system. The effluent stream of the chemical looping system was then transferred through a bottoming power generation cycle with carbon capture capability. The products achieved through the proposed process were highly-pure hydrogen and electricity generated by chemical looping and power generation cycle, respectively. Moreover, LNG cold energy was used as heat sink to improve the electrical power generation efficiency of the process. Sensitivity analysis was also carried out to scrutinize the effects of influential parameters, i.e., carbonator temperature, steam/biomass ratio, gasification temperature, gas turbine inlet stream temperature, and liquefied natural gas (LNG) flow rate on the plant performance. Overall, the optimum heat integration was achieved among the sub-systems of the plant while a high energy efficiency and zero CO₂ emission were also accomplished. The findings of the present study could assist future investigations in analyzing the performance of integrated processes and in investigating optimal operating conditions of such systems.     

Comparative studies of augmentation in combined cycle power plants

The attractive features of a combined cycle (CC) power plant are fuel flexibility, operational flexibility, higher efficiency and low emissions. The performance of five gas turbine‐steam turbine (GT‐ST) combined cycle power plants (four natural gas based plants and one biomass based plant) have been studied and the degree of augmentation has been compared. They are (i) combined cycle with natural gas (CC‐NG), (ii) combined cycle with water injection (CC‐WI), (iii) combined cycle with steam injection (CC‐SI), (iv) combined cycle with supplementary firing (CC‐SF) and (v) combined cycle with biomass gasification (CC‐BM). The plant performance and CO₂ emissions are compared with a change in compressor pressure ratio and gas turbine inlet temperature (GTIT). The optimum pressure ratio for compressor is selected from maximum efficiency condition. The specific power, thermal efficiency and CO₂ emissions of augmented power plants are compared with the CC‐NG power plant at the individual optimized pressure ratios in place of a common pressure ratio. The results show that the optimum pressure ratio is increased with water injection, steam injection, supplementary firing and biomass gasification. The specific power is increased in all the plants with a loss in thermal efficiency and rise in CO₂ emissions compared to CC‐NG plant. Copyright © 2013 John Wiley & Sons, Ltd.     

Exergy analysis and optimization of a biomass gasification, solid oxide fuel cell and micro gas turbine hybrid system

A hybrid plant producing combined heat and power (CHP) from biomass by use of a two-stage gasification concept, solid oxide fuel cells (SOFC) and a micro gas turbine was considered for optimization. The hybrid plant represents a sustainable and efficient alternative to conventional decentralized CHP plants. A clean product gas was produced by the demonstrated two-stage gasifier, thus only simple gas conditioning was necessary prior to the SOFC stack. The plant was investigated by thermodynamic modeling combining zero-dimensional component models into complete system-level models. Energy and exergy analyses were applied. Focus in this optimization study was heat management, and the optimization efforts resulted in a substantial gain of approximately 6% in the electrical efficiency of the plant. The optimized hybrid plant produced approximately 290 kW_e at an electrical efficiency of 58.2% based on lower heating value (LHV).     

An advanced integrated biomass gasification and molten fuel cell power system

Biomass has recently received considerable attention as a potential substitute for fossil fuels in electric power production. Renewable biomass crops, industrial wood residues, and municipal wastes as fuels for production of electricity allow substantial reduction of environmental impact. High reactivity of biomass makes it relatively easy to convert solid feedstocks into gaseous fuel for subsequent use in a power cycle.So far most of the studies were focused on investigating performance and economics of biomass gasifiction–gas turbine systems. A general conclusion resulting from these studies is that the combination of biomass gasifiers, hot gas cleanup systems, and advanced gas turbines is promising for cost competitive electric power generation[1, 2]. In this paper another concept of biomass fueled power systems is considered, namely biomass gasification with a molten carbonate fuel cell (MCFC). Comparison between two concepts is made in terms of efficiency, feasibility, and process requirements. As an example of such a system, a highly efficient novel power cycle consisting of the Battelle gasification process, a molten carbonate fuel cell, and a steam turbine is introduced. The calculated efficiency is around 53%, which exceeds efficiencies of traditional designs[1, 3] considerably. Finally, an economic analysis and electricity cost projection are performed for a power plant consuming 2000 tons of biomass per day. Results are compared with those for more traditional integrated biomass gasification/gas turbine systems and for coal fueled cycles.     

Improving the technical, environmental and social performance of wind energy systems using biomass-based energy storage

A completely renewable baseload electricity generation system is proposed by combining wind energy, compressed air energy storage, and biomass gasification. This system can eliminate problems associated with wind intermittency and provide a source of electrical energy functionally equivalent to a large fossil or nuclear power plant. Compressed air energy storage (CAES) can be economically deployed in the Midwestern US, an area with significant low-cost wind resources. CAES systems require a combustible fuel, typically natural gas, which results in fuel price risk and greenhouse gas emissions. Replacing natural gas with synfuel derived from biomass gasification eliminates the use of fossil fuels, virtually eliminating net CO₂ emissions from the system. In addition, by deriving energy completely from farm sources, this type of system may reduce some opposition to long distance transmission lines in rural areas, which may be an obstacle to large-scale wind deployment.     

Comparison between externally fired gas turbine and gasifier-gas turbine system for the olive oil industry

The olive oil industry generates during the extraction process several solid wastes as olive tree leaves and prunings, exhausted pomace and olive pits. These renewable wastes could be used for power and heat applications. The aim of this paper is to compare the performance of two small-scale CHP systems: a gasification- gas turbine system and an EFGT (externally fired gas turbine system). For this reason, several parameters have been calculated: generated heat and power, electric and overall efficiencies, biomass consumption, exergy efficiency, optimum pressure ratio, etc. These systems provide 30 kW_e and about 60kW_th. Simulation results show that the electrical and overall efficiencies achieved in EFGT system (19.1% and 59.3%, respectively) are significantly higher than those obtained in the gasification plant (12.3% and 45.4%). The proposed CHP systems have been modeled using Cycle-Tempo^® software.     

Performance of large‐scale biomass gasifiers in a biorefinery,a state‐of‐the‐art reference

The Gothenburg Biomass Gasification plant (2015) is currently the largest plant in the world producing biomethane (20 MW_biomethane) from woody biomass. We present the experimental data from the first measurement campaign and evaluate the mass and energy balances of the gasification sections at the plant. Measures improving the efficiency including the use of additives (potassium and sulfur), high‐temperature pre‐heating of the inlet streams, improved insulation of the reactors, drying of the biomass and introduction of electricity as a heat source (power‐to‐gas) are investigated with simulations. The cold gas efficiency was calculated in 71.7%LHV_daf using dried biomass (8% moist). The gasifier reaches high fuel conversion, with char gasification of 54%, and the fraction of the volatiles is converted to methane of 34%_mass. Because of the design, the heat losses are significant (5.2%LHV_daf), which affect the efficiency. The combination of potential improvements can increase the cold gas efficiency to 83.5%LHV_daf, which is technically feasible in a commercial plant. The experience gained from the Gothenburg Biomass Gasification plant reveals the strong potential biomass gasification at large scale. © 2017 The Authors. International Journal of Energy Research published by John Wiley & Sons Ltd.     

Comparative exergoeconomic analyses of the integration of biomass gasification and a gas turbine power plant with and without fogging inlet cooling

Inlet cooling is effective for mitigating the decrease in gas turbine performance during hot and humid summer periods when electrical power demands peak, and steam injection, using steam raised from the turbine exhaust gases in a heat recovery steam generator, is an effective technique for utilizing the hot turbine exhaust gases. Biomass gasification can be integrated with a gas turbine cycle to provide efficient, clean power generation. In the present paper, a gas turbine cycle with fog cooling and steam injection, and integrated with biomass gasification, is proposed and analyzed with energy, exergy and exergoeconomic analyses. The thermodynamic analyses show that increasing the compressor pressure ratio and the gas turbine inlet temperature raises the energy and exergy efficiencies. On the component level, the gas turbine is determined to have the highest exergy efficiency and the combustor the lowest. The exergoeconomic analysis reveals that the proposed cycle has a lower total unit product cost than a similar plant fired by natural gas. However, the relative cost difference and exergoeconomic factor is higher for the proposed cycle than the natural gas fired plant, indicating that the proposed cycle is more costly for producing electricity despite its lower product cost and environmental impact.     

Corrosion behaviour of ceramic filter candle materials for hot gas filtration under biomass gasification conditions at 850°C

Abstract

A compact version of a gasifier realised by integrating the fluidised bed steam gasification of biomass and the hot gas cleaning and conditioning system into one reactor vessel was the aim of the ‘UNIQUE’ project. Hot gas filtration systems are designed to protect the gas turbine or fuel cell from erosion and particle contamination, clean the process gases for production of synthetic fuels and indirectly improve efficiency and decrease maintenance. Knowledge of critical points of the porous ceramic filter elements is essential for the successful operation of the hot gas filtration. The corrosion behaviour of ceramic filter materials in contact with different biomass ashes under simulated gasification conditions was investigated for aluminium oxide, based SiC with mullite filter layer and mullite based filter candles. Analyses by energy dispersive X-ray spectroscopy show the influence of potassium on filter candle materials.     

The use of biomass syngas in IC engines and CCGT plants: A comparative analysis

This paper studies the use of biomass syngas, obtained from pyrolysis or gasification, in traditional energy-production systems, specifically internal combustion (IC) engines and combined cycle gas turbine (CCGT) plants. The biomass conversion stage has been simulated by means of a gas–solid thermodynamic model. The IC and CCGT plant configurations were optimised to maximise heat and power production. Several types of biomass feedstock were studied to assess their potential for energy production and their effect on the environment. This system was also compared with the coupling between biomass gasification and fuel cells.     

生物质气化发电燃气焦油脱除方法的探讨

生物质气化发电技术的最大难点之一就是如何除去燃气中含有的焦油等污染物,这些成分会对燃气轮机或内燃机等设备造成一定的影响.因此生物质气化发电过程中燃气焦油的脱除是目前国内外重点研究和解决的课题之一.文章在研究国内外大量有关文献资料的基础上,深入阐述了气化过程中焦油产生的机理、影响焦油生成的因素以及焦油的脱除方法,重点探讨了目前较为有效的焦油热化学脱除方法,即焦油的热裂解和催化裂解方法,以期为生物质气化发电燃气焦油的脱除提供一些思路和参考.     

An update technology for integrated biomass gasification combined cycle power plant

A discussion is presented on the technical analysis of a 6.4 MW_e integrated biomass gasification combined cycle (IBGCC) plant. It features three numbers of downdraft biomass gasifier systems with suitable gas clean-up trains, three numbers of internal combustion (IC) producer gas engines for producing 5.85 MW electrical power in open cycle and 550 kW power in a bottoming cycle using waste heat. Comparing with IC gas engine single cycle systems, this technology route increases overall system efficiency of the power plant, which in turn improves plant economics. Estimated generation cost of electricity indicates that mega-watt scale IBGCC power plants can contribute to good economies of scale in India. This paper also highlight’s the possibility of activated carbon generation from the char, a byproduct of gasification process, and use of engine’s jacket water heat to generate chilled water through VAM for gas conditioning.     

Process simulation and techno-economic assessment of SER steam gasification for hydrogen production

In the SER (sorption enhanced reforming) gasification process a nitrogen-free, high calorific product gas can be produced. In addition, due to low gasification temperatures of 600–750 °C and the use of limestone as bed material, in-situ CO₂ capture is possible, leading to a hydrogen-rich and carbon-lean product gas. In this paper, results from a bubbling fluidised bed gasification model are compared to results of process demonstration tests in a 200 kW_th pilot plant.Based upon that, a concept for the hydrogen production via biomass SER gasification is studied in terms of efficiency and feasibility. Capital and operational expenditures as well as hydrogen production costs are calculated in a techno-economic assessment study. Furthermore, market framework conditions are discussed under which an economic hydrogen production via SER gasification is possible.     

Simulation of a new biomass integrated gasification combined cycle (BIGCC) power generation system using Aspen Plus: Performance analysis and energetic assessment

A new biomass integrated gasification combined cycle (BIGCC), which featured an innovative two-stage enriched air gasification system coupling a fluidized bed with a swirl-melting furnace, was proposed and built for clean and efficient biomass utilization. The performance of biomass gasification and power generation under various operating conditions was assessed using a comprehensive Aspen Plus model for system optimization. The model was validated by pilot-scale experimental data and gas turbine regulations, showing good agreement. Parameters including oxygen percentage of enriched air (OP), gasification temperature, excess air ratio and compressor pressure ratio were studied for BIGCC optimization. Results showed that increase OP could effectively improve syngas quality and two-stage gasification efficiency, enhancing the gas turbine inlet and outlet temperature. The maximum BIGCC fuel utilization efficiency could be obtained at OP of 40%. Increasing gasification temperature showed a negative effect on the two-stage gasification performance. For efficient BIGCC operation, the excess air ratio should be below 3.5 to maintain a designed gas turbine inlet temperature. Modest increase of compressor pressure ratio favored the power generation. Finally, the BIGCC energy analysis further proved the rationality of system design and sufficient utilization of biomass energy.     

Effect of supplementary firing options on cycle performance and CO2 emissions of an IGCC power generation system

Supplementary firing is adopted in combined‐cycle power plants to reheat low‐temperature gas turbine exhaust before entering into the heat recovery steam generator. In an effort to identify suitable supplementary firing options in an integrated gasification combined‐cycle (IGCC) power plant configuration, so as to use coal effectively, the performance is compared for three different supplementary firing options. The comparison identifies the better of the supplementary firing options based on higher efficiency and work output per unit mass of coal and lower CO₂ emissions. The three supplementary firing options with the corresponding fuel used for the supplementary firing are: (i) partial gasification with char, (ii) full gasification with coal and (iii) full gasification with syngas. The performance of the IGCC system with these three options is compared with an option of the IGCC system without supplementary firing. Each supplementary firing option also involves pre‐heating of the air entering the gas turbine combustion chamber in the gas cycle and reheating of the low‐pressure steam in the steam cycle. The effects on coal consumption and CO₂ emissions are analysed by varying the operating conditions such as pressure ratio, gas turbine inlet temperature, air pre‐heat and supplementary firing temperature. The results indicate that more work output is produced per unit mass of coal when there is no supplementary firing. Among the supplementary firing options, the full gasification with syngas option produces the highest work output per unit mass of coal, and the partial gasification with char option emits the lowest amount of CO₂ per unit mass of coal. Based on the analysis, the most advantageous option for low specific coal consumption and CO₂ emissions is the supplementary firing case having full gasification with syngas as the fuel. Copyright © 2008 John Wiley & Sons, Ltd.     

Hydrogen production from autothermal CO2 gasification of cellulose in a fixed-bed reactor: Influence of thermal compensation from CaO carbonation

Biomass gasification is a promising technology to produce renewable syngas used for energy and chemical applications. However, biomass gasification has challenges of low process energy efficiency, low syngas production with low H₂/CO ratio and the sintering of biomass ash which limit the deployment of the technology. This work investigated the influence of in-situ generated heat from CaO–CO₂ on cellulose CO₂ gasification using a fixed bed reactor, thermogravimetric analysis-Fourier transform infrared spectroscopy (TGA-FTIR) and differential scanning calorimetry (DSC). Experimental results indicate an approximate 20 °C temperature difference in the fix-bed reactor between cellulose CO₂ gasification with the energy compensation of CaO carbonation (denoted auto-thermal biomass gasification) and conventional CO₂ gasification of cellulose after the power of external furnaces were turned off. Around 5 times H₂/CO molar ratio is obtained after switching off the power in the auto-thermal biomass gasification compared with conventional gasification. The gas yield enhances significantly from 0.29 g g^?1 cellulose to 0.56 g g^?1 cellulose when CaO/cellulose mass ratio increases from 0 to 5. Furthermore, the TGA-FTIR results demonstrate the feasibility of adopting energy compensation of CaO carbonation to reduce the gasification temperature. DSC analysis also proves that the released heat from the CaO–CO₂ reaction reduces the required energy for cellulose degradation.     

Hydrogen-rich gas production from biomass air and oxygen/steam gasification in a downdraft gasifier

Biomass gasification is an important method to obtain renewable hydrogen. However, this technology still stagnates in a laboratory scale because of its high-energy consumption. In order to get maximum hydrogen yield and decrease energy consumption, this study applies a self-heated downdraft gasifier as the reactor and uses char as the catalyst to study the characteristics of hydrogen production from biomass gasification. Air and oxygen/steam are utilized as the gasifying agents. The experimental results indicate that compared to biomass air gasification, biomass oxygen/steam gasification improves hydrogen yield depending on the volume of downdraft gasifier, and also nearly doubles the heating value of fuel gas. The maximum lower heating value of fuel gas reaches 11.11 MJ/N m³ for biomass oxygen/steam gasification. Over the ranges of operating conditions examined, the maximum hydrogen yield reaches 45.16 g H₂/kg biomass. For biomass oxygen/steam gasification, the content of H₂ and CO reaches 63.27–72.56%, while the content of H₂ and CO gets to 52.19–63.31% for biomass air gasification. The ratio of H₂/CO for biomass oxygen/steam gasification reaches 0.70–0.90, which is lower than that of biomass air gasification, 1.06–1.27. The experimental and comparison results prove that biomass oxygen/steam gasification in a downdraft gasifier is an effective, relatively low energy consumption technology for hydrogen-rich gas production.     

Biomass gasification in district heating systems – The effect of economic energy policies

Biomass gasification is considered a key technology in reaching targets for renewable energy and CO₂ emissions reduction. This study evaluates policy instruments affecting the profitability of biomass gasification applications integrated in a Swedish district heating (DH) system for the medium-term future (around year 2025). Two polygeneration applications based on gasification technology are considered in this paper: (1) a biorefinery plant co-producing synthetic natural gas (SNG) and district heat; (2) a combined heat and power (CHP) plant using integrated gasification combined cycle technology. Using an optimisation model we identify the levels of policy support, here assumed to be in the form of tradable certificates, required to make biofuel production competitive to biomass based electricity generation under various energy market conditions. Similarly, the tradable green electricity certificate levels necessary to make gasification based electricity generation competitive to conventional steam cycle technology, are identified. The results show that in order for investment in the SNG biorefinery to be competitive to investment in electricity production in the DH system, biofuel certificates in the range of 24–42 EUR/MWh are needed. Electricity certificates are not a prerequisite for investment in gasification based CHP to be competitive to investment in conventional steam cycle CHP, given sufficiently high electricity prices. While the required biofuel policy support is relatively insensitive to variations in capital cost, the required electricity certificates show high sensitivity to variations in investment costs. It is concluded that the large capital commitment and strong dependency on policy instruments makes it necessary that DH suppliers believe in the long-sightedness of future support policies, in order for investments in large-scale biomass gasification in DH systems to be realised.     

Feed compositions and gasification potential of several biomasses including a microalgae: A thermodynamic modeling approach

This study presents the relation of the biomass properties with the gasification performance. The potential of microalgae (N. oculta) for gasification also has been investigated. Other biomasses such as palm frond, mangrove, and rice husk were considered as the benchmarks. The performance of a combined gasification process for different biomass was evaluated by developing a thermodynamic model using Aspen Plus. The performance of gasification process was evaluated based on the composition of the producer gas, the cold gas efficiency, and the gasification system efficiency. The effects of biomass composition on the gasification performance was studied by varying the gasification temperature, the oxygen equivalence ratio, and the steam to carbon ratio. It was found that the H/O ratio in the feed biomass has a considerable effect on the H₂/CO ratio of producer gas on the gasification without gasifying agent. The gasification of algae with oxygen exhibited the highest H₂/CO ratio. The highest cold gas efficiency was found during gasification of algae with oxygen, while the highest cold gas efficiency from gasification with steam was exhibited on gasification of palm frond. The highest gasification system efficiency was obtained for palm frond using the oxygen or steam as the gasifying agent.