Improved properties of poly(butylene adipate-co-terephthalate)/calcium carbonate films through silane modification

One of the most used inorganic fillers is calcium carbonate which quite efficiently enhances the mechanical characteristics while simultaneously lower the cost of thermoplastics, particularly for biodegradable polyester. Virtually, all studies so far have focused on the quest for the filling and modification of nano-sized calcium carbonates. However, the quantity of nano-sized CaCO₃ added in the polymer is usually lower than 10%, owing to its high-surface energy and high-surface area and makes powder easier to agglomerate. In this work, we prepared poly(butylene adipate-co-terephthalate) (PBAT)/calcium carbonate composite films by extrusion-blown films with up to 40 wt% micro-sized CaCO₃ content. The influence of particle size (5–12 μm) and modification of the particles (with and without silane coupling agents) on the rheological and mechanical properties was thoroughly investigated. Of all the particle sizes employed in this study, the 5 μm (3000 mesh) particles with 30 wt% content coated with 2 wt% aliphatic silane coupling (CA1) agent was observed to furnish the optimum combination of characteristics. The mechanical properties of P7C3/CA1-2 film even better than that of neat PBAT film. These results provided a simple approach for PBAT/CaCO₃ films manufacture with low-cost and simultaneously with sound mechanical properties, which can be good candidate for mulching films and packaging applications.     

Mechanical,barrier, and thermal properties of poly(lactic acid)/poly(trimethylene carbonate)/talc composite films

Poly(l ‐lactic acid) (PLA) is now a very attractive polymer for food packaging applications. In this study, PLA/poly(trimethylene carbonate) (PTMC)/talc composite films were prepared by solvent casting. The influence of the talc loading (0, 1, 2, and 3 wt %) on the phase morphology of the PLA/PTMC/talc composites and the improvement in the resulting properties are reported in this article. The scanning electron microscopy images of the composite films demonstrated good compatibility between the PLA and PTMC, whereas talc was not thoroughly distributed in the PLA matrix at talc contents exceeding 3 wt %. The tensile strength and elongation at break of the composite films significantly improved (p < 0.05). On the contrary, the water vapor permeability and oxygen properties of the composite films decreased by 24.7 and 39.2%, respectively, at the 2 wt % talc loading. Differential scanning calorimetry showed that the crystallinity of the PLA phase increased with the presence of talc filler in the PLA/PTMC/talc composites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40016.     

Effect of chain extrender on the compatibility,mechanical and gas barrier properties of poly(butylene adipate-co-terephthalate)/poly(propylene carbonate) bio-composites

Bio-composites consisting of poly(butylene adipate-co-terephthalate) (PBAT), poly(propylene carbonate) (PPC) and epoxy chain extender ADR 4468 were fabricated via melt blending using a torque rheometer. The relationship of the torque, melt viscosity, and molecular weight of the bio-composites was established via polymeric liquid theory to estimate the real-time chain extension reaction rate under different ADR contents. At the meantime, rheological behavior, thermal and mechanical properties, morphologies, gas barrier properties of the PBAT/PPC/ADR bio-composites were systematically characterized. The corresponding results revealed that the water vapor transmission rate (WVTR) reduced by 50% under 30 phr (parts per hundreds of resin) PPC content. The addition of ADR is beneficial to improve the mechanical properties, thermal stability and phase dispersion of PBAT/PPC without affecting the water barrier property. With 3 phr ADR, the tensile stress and elongation at break were increased from 19.5 MPa and 1184% to 26.9 MPa and 1443%, respectively. In addition, the data of the torque rheometer revealed that the chain extension reaction rate and the melt viscosity was increased with the increasing ADR content, but the reaction rate was reduced with the excessive viscosity.     

Poly (vinyl alcohol)/polylactic acid blend film with enhanced processability,compatibility, and mechanical property fabricated via melt processing

Poly (vinyl alcohol)/polylactic acid (PVA/PLA) blend film, which is environment friendly and has potential applications in food and electronic packaging fields, was fabricated by melt extrusion casting. Fourier transform infrared spectroscopy analysis confirmed the formation of the hydrogen bonding between PLA and PVA, which improved the compatibility of PLA with PVA, making PLA uniformly dispersed in PVA matrix as small spheres, even when PLA content increase to 15 wt%. In this way, the original hydrogen bond network among PVA was disturbed and the chain mobility of PVA was activated, endowing PVA/PLA blends with lower melt viscosity than bot modified PVA and PLA, and the blend films with the increased crystallinity, mechanical property, and water resistance. Compared with PVA film, the crystallinity, tensile strength and Young's modulus of the blend film with 15 wt% PLA, respectively, increased by 15.1%, 9 and 51 MPa, and the water contact angle enlarged from 23° to 60°.     

Sustainable and biodegradable poly(butylene succinate-co-terephthalate)/poly(propylene carbonate) blown films with enhanced compatibility,mechanical, and barrier properties

In this study, a novel environment-friendly PBST/PPC-based blown film was prepared using maleic anhydride (MA) as a reactive compatibilizer to enhance the compatibility between poly(butylene succinate-co-terephthalate) (PBST) and poly(propylene carbonate) (PPC). Results of rheological testing and gel permeation chromatography (GPC) indicated that MA reacted with PBST/PPC during melt-blending extrusion. Morphological analysis of the cryo-fractured surfaces of PBST/PPC blend showed significantly improved compatibility between PBST and PPC with the addition of MA. Moreover, the Young's modulus, tensile strength, breaking strain, and tear strength of PBST/PPC/MA blown films increased with an increase in MA content. In comparison to PBST/MA blown film without PPC, the barrier property of PBST/PPC/MA blown films was improved. In addition, in vitro cell experiments showed that the PBST/PPC/MA blown film was suitable for the growth of mouse fibroblast (L929) cells. In vitro ecotoxicity testing on mung bean plant showed that the extracts from the PBST/PPC/MA blown film had no negative effects on the development of mung bean plant. Furthermore, degradability testing in soil also proved that the PBST/PPC/MA blown film had good biodegradability. Thus, the PBST/PPC/MA blown film can be used in fields, such as food packaging and agricultural mulch film.     

Mechanical,barrier, and interfacial properties of biodegradable composite films made of methylcellulose and poly(caprolactone)

Methylcellulose (MC) films were prepared by casting from its 1% aqueous solution containing 0.5% vegetable oil, 0.25% glycerol, and 0.025% Tween^®80. Poly(caprolactone) (PCL) films were prepared by compression molding from its granules. Biodegradable composite films were fabricated using MC film as reinforcing agent and PCL as the matrix material by compression molding. One layer of MC film was reinforced with two layers of PCL films. The MC content in the composites was varied from 10 to 50% by weight. Mechanical, barrier, and degradation properties of PCL, MC, and composite films were evaluated. The values of puncture strength (PS), puncture deformation (PD), viscoelasticity (Y) coefficient, and water vapor permeability (WVP) of the composites (50% MC content) were found to be 124.3 N/mm, 3.2 mm, 31%, and 2.6 g·mm/m²·day·kPa, respectively. Oxygen transmission rate (OTR) of PCL, MC, and composites (50% MC) were found to be 175, 25, 22 cc/m²/d, respectively, which indicated that composite films showed significantly lower OTR than PCL films. Degradation tests of the composite films (50% MC) were performed for 6 weeks in aqueous medium (at 25°C), and it was found that composites lost its mass slowly with time. After 6 weeks, mass and PS of the composites were decreased to 13.4 and 12%, respectively. Composite interface was studied by scanning electron microscopy (SEM). The MC film had good adhesion with PCL matrix during compression molding and suggested strong interface of the composite system. SEM image after 6 weeks of degradation showed some openings in the interface and revealed slow degradation of the MC films. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Thermal and mechanical properties of a poly(ϵ‐caprolactone)/graphite oxide composite

The effect of graphite oxide (GO) as the enforcing filler on the properties of poly(?‐caprolactone) (PCL) was investigated in this study. Through the introduction of GO, the Young's modulus of PCL was increased from 340 to 1000 MPa, and the tensile strength of PCL was increased from 15 to 26 MPa. Furthermore, the interlayer distance of GO (0.6 nm) was found to expand to 1.1 nm in the PCL/GO composite, which indicated the intercalation of the PCL chain into the GO layers. Because of this intercalation structure of the PCL/GO composite, GO showed a higher reinforcing effect than graphite on the mechanical properties of PCL. The intercalation should have enabled much effective load transfer in the PCL/GO composites. Moreover, GO showed a nucleating effect toward the crystallization of PCL, as the nonisothermal crystallization peak temperature shifted from 25°C for pure PCL to about 34°C for the PCL/GO composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of poly(propylene carbonate)/nano calcium carbonate composites and their supercritical carbon dioxide foaming behavior

Biodegradable polymer foams are attracting extensive attention in both academic and industrial fields. In this study, an emerging biodegradable polymer, poly(propylene carbonate) (PPC), was compounded with nano calcium carbonate (nano‐CaCO₃) and foamed via supercritical carbon dioxide for the first time. Four concentrations of nano‐CaCO₃, 1, 3, 5, and 10 wt %, were used and the thermal properties of PPC/nano‐CaCO₃ composites were investigated. The glass‐transition temperature and thermal decomposition temperature of the PPC/nano‐CaCO₃ composites increased with the addition of nano‐CaCO₃. The morphologies of the PPC/nano‐CaCO₃ composites and the rheological results showed that homogeneous dispersions of nano‐CaCO₃ and percolated nano‐CaCO₃ networks were achieved at a nano‐CaCO₃ content of 3 wt %. Therefore, the finest cell diameter (3.13 μm) and highest cell density (6.02 × 10⁹ cells/cm³) were obtained at the same nano‐CaCO₃ content. The cell structure dependences of PPC and PPC with a nano‐CaCO₃ content of 3 wt % (PPC‐3) foams on the foaming pressure and temperature were investigated as well. The results suggested that the cell structure of PPC‐3 was more stable at different foaming conditions due to the networks of nano‐CaCO₃. Moreover, the change in pressure was more influential on the cell structure than the temperature. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42248.     

Fabrication and characterization of biodegradable poly(propylene carbonate)/wood flour composites

Wood flour reinforced poly(propylene carbonate) (PPC) composites were prepared by melt blending followed by compression molding. The effects of reinforcement on the morphology, static and dynamic mechanical properties, and thermal properties of PPC/wood flour composites were investigated. In terms of mechanical properties, wood flour had the significant effect of improving tensile strength and stiffness. Scanning electron microscopic examination revealed good dispersion of wood flour (especially at lower content) in the PPC matrix. Moreover, experimental results indicated that the wood flour addition led to an obvious improvement in the thermal stability of the composites. This paper demonstrates that the incorporation of low‐cost and biodegradable wood flour into PPC provides a practical way to produce completely biodegradable and cost‐competitive composites with good mechanical properties. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 782–787, 2006     

Interfacially compatibilized poly(lactic acid) and poly(lactic acid)/polycaprolactone/organoclay nanocomposites with improved biodegradability and barrier properties: Effects of the compatibilizer structural parameters and feeding route

Nanocomposites with enhanced biodegradability and reduced oxygen permeability were fabricated via melt hybridization of organomodified clay and poly (lactic acid) (PLA) as well as a PLA/polycaprolactone (PCL) blend. The nanocomposite microstructure was engineered via interfacial compatibilization with maleated polypropylene (PP‐g‐MA). Effects of the compatibilizer structural parameters and feeding route on the dispersion state of the nanolayers and their partitioning between the PLA and PCL phases were evaluated with X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy. Although highly functionalized PP‐g‐MA with a low molecular weight was shown to be much more effective in the intercalation of PLA and the PLA/PCL blend into the clay gallery spaces, composite samples compatibilized by high‐molecular‐weight PP‐g‐MA with a lower degree of maleation exhibited lower oxygen permeability as well as a higher rate of biodegradation, which indicated the accelerating role of the dispersed nanolayers and their interfaces in the enzymatic degradation of PLA and PLA/PCL matrices. This evidenced a correlation between the nanocomposite structure and rate of biodegradation. The size of the PCL droplets in the PLA matrix was reduced by nanoclay incorporation, and this revealed that the nanolayers were preferentially wetted by PCL in the blend. However, PCL appeared as fine and elongated particles in the microstructure of the PLA/PCL/organoclay hybrids compatibilized by higher molecular weight and less functionalized PP‐g‐MA. All the PLA/organoclay and PLA/PCL/organoclay hybrids compatibilized with high‐molecular‐weight PP‐g‐MA displayed a higher dynamic melt viscosity with more pseudo solid‐like melt rheological responses, and this indicated the formation of a strong network structure by the dispersed clay layers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Miscibility and properties of completely biodegradable blends of poly(propylene carbonate) and poly(butylene succinate)

Completely biodegradable blends of poly (propylene carbonate) (PPC) and poly(butylene succinate) (PBS) were melt‐prepared and then compression‐molded. The miscibilities of the two aliphatic polyesters, that is, PPC and PBS, were investigated by dynamic mechanical analysis (DMA) and scanning electron microscopy (SEM). The static mechanical properties, thermal behaviors, crystalline behavior, and melt flowability of the blends were also studied. Static tensile tests showed that the yield strength and the strength at break increased remarkably up to 30.7 and 46.3 MPa, respectively, with the incorporation of PBS. The good ductility of the blends was maintained in view of the large elongation at break. SEM observation revealed a two‐phase structure with good interfacial adhesion. The immiscibility of the two components was verified by the two independent glass‐transition temperatures obtained from DMA tests. Moreover, thermogravimetric measurements indicated that the thermal decomposition temperatures (T_?5% and T_?10%) of the PPC/PBS blends increased dramatically by 30–60°C when compared with PPC matrix. The melt flow indices of the blends showed that the introduction of PBS improved the melt flowability of the blends. The blending of PPC with PBS provided a practical way to develop completely biodegradable blends with applicable comprehensive properties. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The excellent gas barrier properties and unique mechanical properties of poly(propylene carbonate)/organo-montmorillonite nanocomposites

Intercalated nanocomposites comprised of poly(propylene carbonate) (PPC) and organo-montmorillonite (OMMT) were prepared via a direct melt blending method. The morphological, thermal, rheological, mechanical, and gas barrier properties of composites were carried out in detail. Results of XRD, TEM, and SEM revealed that OMMT dispersed homogeneously in the polymer matrix, and were intercalated by PPC macromolecules. Compared with neat PPC, the PPC/OMMT nanocomposites showed an enhancement in the 5 wt% weight loss temperature (T _?5%) by near 20 °C with 3 phr OMMT concentration. With the percolation threshold formed, the rheological properties of composites translated from a liquid-like behavior to a solid-like one. Interestingly, PPC/OMMT nanocomposites revealed a concurrent improvement in the modulus, yield strength, and toughness with the addition of homogeneously dispersed clay. The oxygen permeability of well-dispersed PPC/OMMT nanocomposites reduced significantly compared with that of neat PPC. Consequently, this convenient and effective method, which facilitates to prepare PPC/OMMT nanocomposites with superior mechanical properties and excellent gas barrier performances, can be considered to broaden the application of PPC.     

High‐strength biodegradable poly(vinyl alcohol)/fly ash composite films

We prepared biodegradable composite films of poly(vinyl alcohol) (PVA) and fly ash (FA) spanning 5, 10, 15, 20, and 25 wt % concentrations by casting aqueous solutions. The tensile strengths of the composite films were increased proportionally via the addition of FA. The strength of the film was enhanced by 193% with 20% FA compared to the neat PVA control. Further addition of FA deviated from the linear trend. The moduli of the composites also increased proportionally with FA addition to 212% at 20 wt % FA addition compared to the control. The percentage strain at break exponentially decreased with the addition of FA. In the dynamic mechanical behavior, the storage and loss moduli both increased with FA content. The tan δ peaks corresponding to the glass‐transition temperature shifted 5–10°C higher above the control sample (73°C). This shift was attributed to a reduction in the mobility of PVA segments because they were anchored by the FA surface. The reductions in mobility manifested in strong interfacial interactions were indicative of hydrogen bonding. Broadening and reduction in the intensities of the stretching and bending peaks of ? OH, ? CH and ? C?O of PVA in the Fourier transform infrared spectra were observed. This suggested that hydrogen bonding was active between the functional groups in the FA and PVA chains. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Compatibilization of Poly(propylene)/Polyamide 6 Blends with Functionalized Poly(propylene)s Prepared with Metallocene Catalyst

Summary: Propylene was copolymerized with 10‐undecen‐1‐ol using dimethylsilanylbis(2‐methyl‐4‐phenyl‐1‐indenyl)zirconium dichloride as catalyst and MAO and TIBA as cocatalysts. Comonomer incorporations from 0.1 to 0.9 mol‐% (0.5 to 3.6 wt.‐%) were obtained. These hydroxyl functionalized copolymers were applied as compatibilizers to PP/PA6 blend with a composition of 70/30. For comparison, hydroxyl functionalized polyethylene prepared with metallocene catalyst and commercial MAH grafted ethylene butyl acrylate (E/BA/MAH) and poly(propylene) (PP‐g‐MAH) were also used as compatibilizers. Effects of the compatibilizers on morphology and mechanical and thermal properties of the blends were studied. Enhanced adhesion between the blend components was observed in morphology and dynamic mechanical studies. Although improvement in toughness was not as pronounced as expected, there were indications that the hydroxyl functionalized propylene copolymers prepared with metallocene catalysts could serve as a new type of compatibilizer in polymer blends.

SEM micrograph (5 000×) of an PP/PA6/PP‐co‐OH4 blend.     

Poly(2‐hydroxyethyl methacrylate)/boric acid composite hydrogel as soft contact lens material: Thermal,optical, rheological,and enhanced antibacterial properties

The present work proposes to fabricate a composite hydrogel material that well characterized, transparent, biocompatible, and self‐antibacterial as potential soft contact lens material. For this purpose, poly(2‐hydroxyethyl methacrylate) (PHEMA)/boric acid (BA) composite hydrogels were successfully prepared by chemical crosslinking with BA through in situ polymerization using different BA ratios between 1 and 10% w/w. Afterward, the compositions, thermal stability, transparence, oxygen permeability, water uptake capacity, swelling ratio as well as morphological and rheological properties, in vitro degradability, in vitro cytotoxicity, and antibacterial properties of the all prepared materials were analyzed using a series of different techniques. The thermal stability, hydrophilicity, water uptake, oxygen permeability gradually increased depending ratio of BA, which is desirable for biomaterial. While the transparence and refractive index decreased, the composite hydrogels, except for BA content of 10 wt %, maintained enough transparency to be used for contact lens. In addition, PHEMA/BA composite hydrogels exhibited good cytocompatibility (PHEMA‐1%BA and PHEMA‐3%BA) and excellent antibacterial activity against Gram‐positive (Staphylococcus aureus and Enterococcus faecium) and Gram‐negative (Escherichia coli and Pseudomonas aeruginosa) bacteria. Overall, the results demonstrated that the obtained PHEMA/BA composite hydrogels could be considered as self‐antibacterial contact lens and a potential composite biomaterial for other applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46575.     

Enhancing gas barrier performance of polylactic acid/lignin composite films through cooperative effect of compatibilization and nucleation

In this work, lignin was used as a heterogeneous nucleating agent to increase polylactic acid (PLA) crystallinity. To enhance the gas barrier performance of PLA/LG composite films, two graft copolymers, polylactide-graft-glycidyl methacrylate (PLA-g-GMA) and polylactide-graft-poly (ethylene glycol) methyl ether methacrylate (PLA-g-PEGMA) were successfully synthesized and separately used as compatibilizers to modify PLA/LG composite properties such as interfacial adhesion, crystallinity, and mechanical properties. Since crystallites can act as obstacles to gas diffusion, the higher the crystallinity of the polymer matrix, the better gas barrier performance of the composite film will be. The crystallinity and crystalline structure of the PLA matrix was demonstrated by wide-angle X-ray diffraction and differential scanning calorimetry results. Since LG particles can act as efficient heterogeneous crystal nucleating agents, a roughly 50% reduction in oxygen permeability (P_O2) was obtained by adding 1 phr LG to the PLA matrix (PLA/1LG). Following addition of 10 phr PLA-g-GMA to the PLA/LG composite, PLA/PLA-g-GMA/LG composite films showed lower gas barrier properties than PLA/LG composites without added compatibilizer. Moreover, the interfacial adhesion of PLA/LG composites was significantly improved after addition of PLA-g-GMA. Therefore, PLA/PLA-g-GMA/3LG showed the highest tensile strength, 33% higher than that of neat PLA. Following addition of 10 phr PLA-g-PEGMA to the PLA/LG composite, the long liner side chains of PLA-g-PEGMA were able to act as nucleating agents for PLA to promote the crystallization of PLA. Accordingly, PLA/PLA-g-PEGMA/3LG with 3 phr LG showed a roughly 86% reduction in P_O2 when compared with neat PLA film.     

Preparation and properties of poly(propylene carbonate) and nanosized ZnO composite films for packaging applications

A series of polypropylene carbonate (PPC)/ZnO nanocomposite films with different ZnO contents were prepared via a solution blending method. The morphological structures, thermal properties, oxygen permeability, water sorption, and antibacterial properties of the films were investigated as a function of ZnO concentration. While all of the composite films with less than 5 wt % ZnO exhibited good dispersion of ZnO in the PPC matrix, FTIR and SEM results revealed that solution blending did not lead to a strong interaction between PPC and unmodified ZnO. As such, poor dispersion was induced in the composite films with a high ZnO content. By incorporating inorganic ZnO filler nanoparticles, the diffusion coefficient, water uptake in equilibrium, and oxygen permeability decreased as the content of ZnO increased. The PPC/ZnO nanocomposite films also displayed a good inhibitory effect on the growth of bacteria in the antimicrobial analysis. The enhancement in the physical properties achieved by incorporating ZnO is advantageous in packaging applications, where antimicrobial and environmental‐friendly properties, as well as good water and oxygen barrier characteristics are required. Furthermore, UV light below ～ 350 nm can be efficiently absorbed by incorporating ZnO nanoparticles into a PPC matrix. ZnO nanoparticles can also improve the weatherability of a PPC film. In future research, the compatibility and dispersion of the PPC matrix polymer and the inorganic ZnO filler nanoparticles should be increased. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Improved mechanical properties,barrier properties and degradation behavior of poly(butylenes adipate-co-terephthalate)/poly(propylene carbonate) films

Poly(butylene adipate-co-terephthalate) (PBAT) was blended with poly(propylene carbonate) (PPC) by a twin screw extruder and then the blends were made onto films via the blown film technique. PPC dispersed uniformly in the PBAT matrix, and the glass transition temperature (T _g ) of PBAT were decreased with the increasing content of PPC. Wide angle X-ray diffraction confirmed that the crystallite dimension of PBAT was decreased after blending PBAT with the amorphous PPC. The results of mechanical tests indicated that the PBAT/PPC films showed high tensile strength and tear strength. In addition, the PBAT/PPC films showed high carbon dioxide permeability and moderate oxygen and nitrogen permeability. After embedding in soil, the weight loss and mechanical properties analysis demonstrated that the films were remarkably biodegraded. These findings contributed to application of the biodegradable materials, such as design and manufacture polymer packaging.     

Porous poly(L‐lactic acid)/poly(ethylene glycol) blend films

Poly(L ‐lactic acid) (PLLA: M_w = 19.4 × 10⁴)/poly(ethylene glycol) (PEG: M_w = 400) blend films were formed by use of a solvent‐cast technique. The properties and structures of these blend films were investigated. The Young's modulus of the PLLA decreased from 1220 to 417 MPa with the addition of PEG 5 wt %, but the elongation at break increased from 19 to 126%. The melting point of PLLA linearly decreased with increases in the PEG content (i.e., pure PLLA: 172.5°C, PLLA/PEG = 60/40 wt %: 159.6°C). The PEG 20 wt % blend film had a porous structure. The pore diameter was 3–5 μm. The alkali hydrolysis rate of this blend film was accelerated due to its porous structure. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 965–970, 2004     

Physico-mechanical,rheological and gas barrier properties of organoclay and inorganic phyllosilicate reinforced thermoplastic films

Insertion of 2:1 organo-modified phyllosilicate tactoids into rheologically tough thermoplastics has extraordinary potential candidate in oxygen permeability and microstructural toughening. Herein, two commercially abundant clays have been taken for improvement of the thermoplastic's gas barrier property in reasonably low loading. The cause of low loading has been accounted to the usage of maleated polyethylene (MA-g-PE) during the melt mixing tenure. The optimized nanocomposite compression molded film has been tested against uniaxial stretching, which showed a negligible change in the residual permanent set with sacrificing the elongation at break feature. Moreover, nanoindentation was also performed to get the hardness of the sample surface. The flow behavior of the nanocomposites showed thixotropic likely with increasing the frequency. Oxygen transmission rate (OTR) has significantly decreased for tallow amine-modified nanoclay system (cloisite 15A) in comparison to cloisite Na⁺ providing 'tortoise path' formation inside the matrix. Thus, hitherto, the work could demonstrate and provide the information of comparative studies between organo-clay and simple phyllosilicates, which could be remediation of the loopholes in mechanical toughening and gas barrier lineaments.