Preparation and properties of halogen‐free flame‐retarded phthalonitrile–epoxy blends

Halogen‐free flame‐retarded blends composed of 2,2‐bis[4‐(3,4‐dicyanophenoxy) phenyl] propane (BAPh) and epoxy resin E‐44 (EP) were successfully prepared with 4,4′‐diaminodiphenyl sulfone as a curing additive. The structure of the copolymers was characterized by Fourier transform infrared spectroscopy, which showed that epoxy groups, a phthalocyanine ring, and a triazine ring existed. The limiting oxygen index values were over 30, and the UL‐94 rating reached V‐0 for the 20 : 80 (w/w) BAPh/EP copolymers. Differential scanning calorimetry and dynamic rheological analysis were employed to study the curing reaction behaviors of the phthalonitrile/epoxy blends. Also, the gelation time was shortened to 3 min when the prepolymerization temperature was 190°C. Thermogravimetric analysis showed that the thermal decomposition of the phthalonitrile/epoxy copolymers significantly improved with increasing BAPh content. The flexible strength of the 20:80 copolymers reached 149.5 MPa, which enhanced by 40 MPa compared to pure EP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Blended hybrids based on silsesquioxane–OH and epoxy resins

Blended hybrids based on silsesquioxane cyclohexyl trisilanol [STOH; i.e., (c‐C₆H₁₁)₇Si₇O₉(OH)₃] and epoxy resin 4,5‐epoxyhexyl‐1,2‐dimethyl acid diglycidyl ester (TDE‐85) were prepared with good compatibility of STOH up to 5 wt % with TDE‐85. The blended hybrid resins, with various STOH additions, were cured by 4,4′‐diaminodiphenylsulfone, and the curing reactions were investigated with differential scanning calorimetry. The incorporation of STOH increased the curing reaction of TDE‐85 for three active hydrogens existing in the STOH molecule. The storage moduli and glass‐transition temperatures of the cured hybrid resins were studied with dynamic mechanical analysis. The cured hybrids had higher storage moduli than the pure epoxy resins at lower temperatures and increased slightly even when the temperature was above the glass‐transition temperature. Two peaks appearing in tan δ curves indicated the block copolymer structure and two different glass‐transition temperatures of the cured hybrid resins. The thermal stability and flame retardancy of the cured hybrid resins were investigated with thermogravimetric analysis and limited oxygen index values, respectively. The results showed that introducing silsesquioxane–OH units into epoxy resins could improve the thermal stability and flame retardancy of the resins. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of zinc borate on the fire and thermal degradation behaviors of a poly(3-hydroxybutyrate-co-4-hydroxybutyrate)-containing intumescent flame retardant

The aim of this study was to investigate the effect of zinc borate (ZnB) on the fire and thermal degradation behaviors of a poly(3-hydroxybutyrate-co-4-hydroxybutyrate) [P(3,4)HB]-containing intumescent flame retardant (IFR). The IFR system was composed of ammonium polyphosphate, pentaerythritol, and melamine. The fire properties of P(3,4)HB/IFR/ZnB blends were evaluated by limited oxygen index, Underwriters Laboratories 94, microscale combustion calorimetry (MCC), and cone calorimetry (CONE) testing. The results of MCC and CONE show that the peak heat release rate, which is an important indicator of material fire hazard, of P(3,4)HB/IFR decreased when a small amount of the IFR was substituted by ZnB. The thermal degradation behavior of the P(3,4)HB/IFR/ZnB blends were measured by thermogravimetric analysis and thermogravimetric analysis–infrared (TG–IR) spectrometry. The data of TG–IR showed that the flammable gas products of P(3,4)HB released during the thermal degradation process were greatly decreased. Scanning electron microscopy analysis revealed that more compact char residues were observed with the incorporation of ZnB. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of polymeric flame retardants based on phosphorus‐containing polyesters on morphology and material characteristics of poly(butylene terephthalate)

Flame retarded poly(butylene terephthalate) (PBT) is required for electronic applications and is mostly achieved by low molar mass additives so far. Three phosphorus‐containing polyesters are suggested as halogen‐free and polymeric flame retardants for PBT. Flame retardancy was achieved according to cone calorimeter experiments showing that the peak heat release rate and total heat evolved were reduced because of flame inhibition and condensed‐phase activity. The presented polymers containing derivatives of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide form immiscible blend systems with PBT. Shear‐rheology shows an increase in storage moduli at low frequencies. This is proposed as quantitative measure for the degree of phase interaction. The phase structure of the blends depends on the chemical structure of the phosphorus polyester and was quite different, depending also on the viscosity ratio between matrix and second phase. A lower viscosity ratio leads to two types of phases with spherical and additionally continuous droplets. Addition of the flame retardants showed no influence on the dielectric properties but on the mechanical behavior. The polymeric flame retardants significantly diminish the impact strength because of several reasons: (1) high brittleness of the phosphorus polyesters themselves, (2) thermodynamic immiscibility, and (3) weak phase adhesion. By adding a copolymer consisting of the two base polymers to the blend, an improvement of impact strength was obtained. The copolymer particularly acts as compatibilizer between the phases and therefore leads to a smaller phase size and to a stronger phase adhesion due to the formation of fibrils. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Influence of nano silica hybrid expandable graphite on flammability,thermal stability,and mechanical property of polypropylene/polyamide 6 blends

Silica (SiO₂) nanohybrid expandable graphite (nEG) particles fabricated through one-step method are used as an efficient flame retardant for polypropylene (PP)/polyamide 6 (PA6) blends. The effect of nEG on the flammability, thermal stability, crystallization behaviors, and mechanical properties of PP/PA6 composites is investigated by using limit oxygen index (LOI), UL-94 test, cone calorimeter test (CCT), thermogravimetric analysis, differential scanning calorimetry, Fourier transform infrared, scanning electron microscopy, and mechanical tests. Compared with pure expandable graphite (EG), nEG improves the flame retardancy of composites. The results of LOI show that LOI of PP/PA6/nEG10 and PP/PA6/nEG15 composites are 26.0% and 27.2%, respectively. But the LOI values of PP/PA6/EG10 and PP/PA6/EG15 composites are 25.7% and 26.9%, respectively. The UL-94 test results show that PP/PA6/nEG10 composites reach V-1 level when the nEG content is only 10%. However, the PP/PA6 composites with 10% EG does not pass the UL-94 test. In addition, PP/PA6 composites with 15% nEG can reach V-0 level. The CCT results further show that nEG has a higher flame-retardant efficiency than pure EG for PP/PA6 blends. The thermal stability of PP/PA6/nEG composites is better than that of PP/PA6/EG composites. The mechanical property tests indicate that nEG is more conducive to maintain the tensile and impact strengths of PP/PA6 blends than EG due to the enhanced compatibility and interfacial adhesion.     

Superior thermal stability and smoke suppression of epoxy resin composites with graphene/LDH phosphorus-rich hybrids

In this article, graphene/LDH phosphorus-rich triple hybrid was prepared by a mild method and used to effectively improve the thermal stability and smoke suppression of epoxy resin (EP). The graphene was firstly reacted with hexamethylenediamine (HA) and followed by the treatment with the layered double hydroxide (LDH) and NaH₂PO₄ solutions. Compared to the unmodified graphene, the initial decomposition temperature of the triple hybrids increases significantly from 168.6 to 292.5°C. The residual carbon content is greatly improved and the residual mass is up to 84.1%. Elemental analysis reveals the content of phosphorus in EP composites is as high as 10 wt%. In flame retardancy tests, the peak heat release rate of the EP composite with 5 wt% graphene/LDH phosphorus-rich hybrids decreases to 786.15 KW/m², 41.19% drastic reduction compared to that of EP. These results indicate that the triple functionalization process effectively expands the interval distribution of heat release and makes the heat release process more gradual and spread flames smaller. The smoke production rate and total smoke production rate of EP composite with 5 wt% graphene/LDH phosphorus-rich hybrids are 0.32 m²/s and 40.91 m², which are significantly reduced by 65.22 and 57.83%, respectively. This gentle and efficient process provides a new approach to multi-functional design to improve the thermal stability and smoke suppression of resin-based composites.     

Novel strategy for molybdenum disulfide nanosheets grown on titanate nanotubes for enhancing the flame retardancy and smoke suppression of epoxy resin

A novel hybrid consisting of a molybdenum disulfide (MoS₂) coating on a titanium dioxide nanotube (TNT) surface (MoS₂–TNT) was synthesized by a hydrothermal method. The MoS₂, TNTs, and MoS₂–TNT hybrid were incorporated into epoxy resin (EP) to study their effects on its thermal performance and flame retardancy. Thermogravimetric analysis results show that the char yield at 700 °C of EP–MoS₂–TNTs was obviously increased compared with that of the EP–MoS₂ or EP–TNTs; this indicated that MoS₂–TNTs had a good carbonization effect. The limiting oxygen index, cone calorimetry, and smoke density tests showed that MoS₂–TNTs effectively improved the flame retardancy and smoke suppression of EP. This was attributed to the physical barrier effect of MoS₂ and the adsorption of TNTs. Moreover, the flame retardancy and smoke suppression of the EP–MoS₂–TNTs were better than those of the EP–MoS₂ or EP–TNTs alone with the same amount of addition; this indicated that there was a synergistic effect between MoS₂ and TNTs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46064.     

Synthesis and characterization of epoxy/amine terminated amide‐imide‐imide blends

A new amine terminated amide‐imide (ATAI) was synthesized by the polycondensation reaction of tetrimide dicarboxylic acid containing bulky m‐chloro phenyl pendant with p‐phenylene diamine. The structure of all the prepared compounds were confirmed by FTIR,¹H‐NMR and ¹³C‐NMR techniques. This new diamine was then used to cure epoxy resin namely diglycidyl ester of bisphenol‐A and the cure reaction was studied by Differential scanning calorimetry. The cured blends show better thermal properties. The T_g of the epoxy resin was increased from 134°C to 156°C on addition of 6% of ATAI. The DMA results indicate that the polymer blend with 8% ATAI composition has higher storage modulus compared to 3% and 6% ATAI composition. The polymer blends with 3% and 6% ATAI composition have higher crosslinking density and lower intersegmental and intrasegmental friction coefficients than 8% ATAI composition. In the DMA curves an increase in the peak half‐width was observed with increasing ATAI composition, indicating the possibility of the existence of more than one phase with increasing ATAI concentration. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Phosphonate‐containing bismaleimide resins. II. Preparation and characteristics of reactive blends of phosphonate‐containing bismaleimide and epoxy

Two kinds of phosphonate‐containing bismaleimide (BMI) monomers, phenyl‐(4,4′‐bismaleimidophenyl) phosphonate and ethyl‐(4,4′‐bismaleimido‐phenyl) phosphonate, were synthesized and added through blending to two epoxy systems for the study of their applications as reactive flame retardants. The thermal behaviors of the BMI monomers in both kinds of epoxy systems, bisphenol and phenol–novolac, were similar. An increase in the BMI contents increased the storage modulus and glass‐transition temperature but slightly reduced the mechanical strength of the epoxy blends. The pyrolysis models of both BMI blends in the two epoxy systems were quite alike. Although the initial pyrolysis temperatures of all the blending systems gradually decreased as the phosphorous content increased, the flame retardancy of all the phosphonate‐containing epoxy systems was promoted significantly by increasing contents of BMI. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2375–2386, 2004     

Layer-by-layer assembled bagasse to enhance the fire safety of epoxy resin: A renewable environmental friendly flame retardant

In an effort to make rational use of resources, wasted bagasse were collected, and then fabricated by layer-by-layer (LbL) assembly to prepare an environmentally benign flame retardant for epoxy resin (EP). Six chitosan/ammonum polyphosphate bilayers were successfully deposited on the surface of bagasse, which endows EP/6BL@BF composites with a limiting oxygen index value of 24.1% and V-1 rating in UL-94 test. Compared with untreated bagasse, cone calorimetry test reveals that the incorporation of 6BL@BF reduces the peak heat release rate and total heat release by 64.6% and 13.2%, respectively. Besides, expandable graphite (EG) was combined with 6BL@BF to further enhance the fire safety and thermal stability of EP composites. Furthermore, the gas and condensed phase analysis of EP/6BL@BF/EG-3 composite was investigated by TG-IR, scanning electronic microscopy, Laser Raman spectroscopy, and X-ray photoelectron spectroscopy, and the flame retardant mechanism of 6BL@BF/EG was proposed. Finally, the mechanical properties of EP composites were investigated systematically.     

Evaluation of nonconventional additives as fire retardants on polyamide 6,6: Phosphorous‐based master batch, α‐zirconium dihydrogen phosphate,and β‐cyclodextrin based nanosponges

The influence of new types of additives, such as halogen‐ and antimony‐free flame‐retardant master batches based on phosphorus, α‐zirconium dihydrogen phosphate, and β‐cyclodextrin nanosponges, on the flame retardancy of polyamide 6,6 (PA6,6) by means of cone calorimetry and limiting oxygen index (LOI) tests was investigated. A significant decrease of the heat release rate, depending by the type of additive used, was observed. Furthermore, with the consideration that the life safety during the fire could be improved by a decrease in the fire hazard, a decrease in the quantity of the smoke and its toxicity, depending also on the type of additive, was revealed. With regard to the LOI test, neat PA6,6 showed a slight increase in the LOI value in comparison with the PA6,6 composites. However, all of the PA6,6/composites showed a slower burning velocity and antidripping effects at oxygen concentrations corresponding to the LOI value. To understand the flame‐retardancy mechanism of these novel PA6,6 composites, we thoroughly investigated their thermal decomposition behavior and microstructure/elemental analysis by scanning electron microscopy/energy‐dispersive X‐ray spectroscopy. Furthermore, the combustion behavior of these novel PA6,6 composites was compared with that of conventional nanofillers (e.g., modified montmorillonite clay and carbon nanotubes). © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation,characterization and properties of a halogen‐free phosphorous flame‐retarded poly(butylene terephthalate) composite based on a DOPO derivative

A phosphorous flame retardant (DOPO‐MAH) was synthesized through the reaction between of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) and maleic anhydride (MAH) and confirmed by FT‐IR, ¹H NMR, and ³¹P NMR techniques. The obtained flame retardant was then melt blended with poly(butylene terephthalate) (PBT) to prepare flame retardant PBT/DOPO‐MAH composites. The composites were characterized by LOI, UL‐94, and mechanical tests as well as scanning electron microscopy, thermogravimetric analysis, and differential scanning calorimetry analysis. On adding 20 wt % DOPO‐MAH, LOI increased from 20.9 to 25.7 and the UL‐94 V‐0 rating was achieved, whereas the tensile and flexural properties were notably improved. Torque‐time profile during the melt blending and intrinsic viscosity of the composite indicated that DOPO‐MAH acted as both flame retardant and chain extender for the PBT matrix. The results showed that PBT/DOPO‐MAH composite is a promising material for its good comprehensive properties. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1301‐1307, 2013     

Polyphosphazene hybridized perovskite copper hydroxystannate microspheres effectively improve the flame retardant and mechanical properties of Poly(vinyl Chloride) Resin

To effectively reduce the fire hazard of flexible polyvinyl chloride (PVC), this study explored the synthesis of perovskite-type copper hydroxystannate (CuSn(OH)₆) microspheres by co-precipitation method. Then an organic–inorganic hybrid microsphere (CuSn(OH)₆@PZS) with core-shell structure was fabricated by in situ coating with poly(cyclotriphosphazene-co-4,4′-sulfonyldiphenol) (PZS). The results showed that CuSn(OH)₆@PZS performs most significantly in reducing the total heat release, while the CuSn(OH)₆ alone achieves the best smoke suppression effect. The limiting oxygen index (LOI) value of the PVC composites is improved from 29.0% to a maximum of 35.3%. During combustion, the peak heat release rate (PHRR) and total smoke production (TSP) decrease by a maximum of 50.8% and 44.9%, respectively. Significantly, the presence of the PZS coating also improves the interfacial compatibility with PVC. The mechanical properties were significantly improved and the elongation at break improving by 40.9%.     

Effect of a type of triazine on the properties and morphologies of poly(butylene terephthalate) composites

Composites of poly(butylene terephthalate) (PBT), 2,4,6‐tris(2′,4′,6′‐tribromophenoxy)‐1,3,5‐triazine (TTA), and glass fibers were prepared, and the effect of TTA on the properties and morphologies of the composites was studied. The results showed that the addition of a suitable amount of TTA could improve the flame retardancy of PBT composites reinforced with glass fibers, and good resistance to TTA emigration from the inside of the composites onto their surfaces was obtained. Fourier transform infrared spectroscopy analyses of PBT, TTA, and their blend suggested that there might be no chemical bonds formed on the interfaces between PBT and TTA in the composite; a thermogravimetric study revealed that the weight loss of the PBT/TTA composite was very limited in the temperature range of 25–300°C, and scanning electron microscopy images of the blend demonstrated that the TTA particle sizes and their distribution in the PBT matrix remained thermally stable when the system was heated at 130°C for 3 h. This suggested good compatibility of TTA with PBT. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1291–1296, 2006     

Expanding the application field of post‐consumer poly(ethylene terephthalate) through structural modification by reactive blending

With the aim of up‐grading the material properties of post‐consumer PET, making them suitable for extrusion of thermoformable thick sheets, a series of polyepoxy chain extenders have been comparatively evaluated as melt viscosity modifiers for a toughened compatibilized blend containing up to 80 wt % of bottle‐grade post‐consumer recycled poly(ethylene terephtalate) (r‐PET). Combinations of a commercial modifier with pentaerythritol were also successfully employed to cause simultaneous hyperbranching and controlled chain scission, thereby modifying the melt rheology of the material without excessively increasing the molecular weight, as highlighted by common technological melt viscosity measurements such as online torque and off‐line melt flow rate (MFR). Since the high melt fluidity of PET plays a critical role on its flame resistance, the combined effect of chain extenders and halogen‐free phosphorated additives on the fire resistance of the modified toughened blends was also investigated. Preliminary results indicate that the chemical reactions among polymer and additives must be taken into careful account to prevent unfavorable effects on the ultimate melt rheology and mechanical properties. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40881.     

Effect of trisilanolphenyl‐POSS on rheological,mechanical, and flame‐retardant properties of poly(ethylene terephthalate)/cyclotriphosphazene systems

Poly(ethylene terephthalate) (PET) chips were coated by trisilanolphenyl–polyhedral oligomeric silsesquioxane (T‐POSS) and hexakis (para‐allyloxyphenoxy) cyclotriphosphazene (PACP) using the predispersed solution method, and PET/PACP/T‐POSS hybrids were further prepared by the melt‐blending method. The influence of T‐POSS on the rheological, thermal, and mechanical properties and flame retardancy of PET/PACP composites were discussed. The results suggest that T‐POSS was homogeneously dispersed in the PET matrix, which reduced the negative effects on polymer rheology and mechanical properties. For the PET/4%PACP/1%T‐POSS sample, the tensile strength at break and T_g increased from 29.67 MPa and 81.7 °C (PET/5%PACP) to 34.8 MPa and 85.8 °C, respectively, but the sample also self‐extinguished within 2 s, and the heat release capacity was reduced by 27.9% in comparison with that of neat PET.© 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45912.     

Synthesis and characterization of diamide–diimide–diamines based on p‐amino benzoic acid and their curing and thermal behavior with epoxy blends containing phosphorus/silicon in the main chain

Diimide–diacid ( I ) having an imide group in its rigid structure was synthesized by the refluxing of 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride [4,4′‐carbonyldiphthalic anhydride (BTDA)] and p‐amino benzoic acid in a mixture of acetic acid and pyridine (3 : 2 v/v). The chloroderivative of the diacid ( I ) was synthesized by its reaction with thionyl chloride, this was followed by condensation with different diamines with phenyl, naphthyl, ether, sulfide, and cardo groups to generate a series of diamide–diimide–diamines (DADIDAs). The resultant DADIDAs were characterized by elemental analysis and spectroscopic techniques, namely, Fourier transform infrared spectroscopy and NMR spectroscopy, and were used as epoxy curing agents to impart flame retardancy to the epoxy system. Two epoxy blends (designated as ES and EP) were prepared by the homogeneous mixing of diglycidyl ether of bisphenol A (DGEBA) with 1,3‐bis(3‐glycidyloxypropyl)tetramethyl disiloxane and DGEBA with tris(glycidyloxy)phosphine oxide: each in a ratio of 3 : 2 respectively. The synergistic effect of phosphorus/silicon with nitrogen on the thermal properties of the modified epoxy system was studied. The curing behavior of the epoxy resins formulated by the reaction of stoichiometric amounts of ES/EP with the synthesized DADIDAs were determined by differential scanning calorimetry, and the thermal stabilities of the cured epoxies were evaluated by thermogravimetric analyses (TGAs) under nitrogen and air. TGA indicated that the residual weight percentage of polymers at 800°C was in the range 36.4–60.0 in nitrogen, and in air, it was up to 6.5. However, the major loss in weight in air occurred at elevated temperature; this demonstrated their potential use as flame‐retardant epoxy systems for electronic/electrical encapsulants. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

The flame‐retardant properties and mechanisms of poly(ethylene terephthalate)/hexakis (para‐allyloxyphenoxy) cyclotriphosphazene systems

Para‐allyl ether phenol derivative of cyclophosphazene (PACP) was prepared and used as a filler to modify the flame‐retardant properties of poly(ethylene terephthalate) (PET) by melting‐blending. The mechanism of flame‐retardant was discussed and the influences of flame‐retardant contents to the mechanical properties were studied. The results revealed that the incorporation of only 5 phpp PACP (0.37 wt % phosphorus containing) into PET matrix can distinctly increase the flame retardancy of PET/PACP composition, and it has a little effect on the mechanical properties of PET. The high flame‐retardant performance of PET/PACP composite was attributed to the combination of condensed‐phase flame retardant and gas‐phase flame retardant. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42711.     

Effect of stearic acid and epoxy silane on the structure and flame‐retardant properties of magnesium hydroxide/ethylene vinyl acetate copolymer/very low density polyethylene composites

Ethylene vinyl acetate copolymer (EVA) and very low density polyethylene (VLDPE) blends filled with magnesium hydroxide (MH) were compounded by melt blending. Two kinds of surface treatments were used in this research, including stearic acid and epoxy silane. The composites were analyzed by scanning electron microscopy, thermogravimetric analysis, differential scanning calorimetry, limiting oxygen index (LOI), and cone calorimeter testing to study the effects of stearic acid and epoxy silane on the structure and flame‐retardant properties of the MH/EVA/VLDPE composites. The results indicate that stearic acid and epoxy silane had different effects on the interfacial interaction of the MH/EVA/VLDPE composites; this made a difference in the condensed phase of the physical process. Thus, the composites with different surface treatments had different flammability characteristics, thermal degradation processes, char yields, and LOIs. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis,thermal and mechanical behavior of a silicon/phosphorus containing epoxy resin

A liquid silicon/phosphorus containing flame retardant (DOPO–TVS) was synthesized with 9,10‐dihydro‐9‐oxa‐10‐phosphapheanthrene‐10‐oxid (DOPO) and triethoxyvinylsilane (TVS). Meanwhile, a modified epoxy resin (IPTS–EP) was prepared by grafting isocyanate propyl triethoxysilane (IPTS) to the side chain of bisphenol A epoxy resin (EP) through radical polymerization. Finally, the flame retardant (DOPO–TVS) was incorporated into the modified epoxy resin (IPTS–EP) through sol–gel reaction between the ethyoxyl of the two intermediates to obtain the silicon/phosphorus containing epoxy resin. The molecular structures of DOPO–TVS, IPTS–EP and the final modified epoxy resin were confirmed by FTIR spectra and ¹H‐NMR, ³¹P‐NMR. Thermogravimetric analysis (TGA), differential scanning calorimetry, and limiting oxygen index were conducted to explore the thermal properties and flame retardancy of the synthesized epoxy resin. The thermal behavior and flame retardancy were improved. After heating to 600°C in a tube furnace, the char residue of the modified resin containing 10 wt % DOPO–TVS displayed more stable feature compared to that of pure EP, which was observed both by visual inspection and scanning electron microscope (SEM). Moreover, the mechanical performance testing results exhibited the modified epoxy resins possessed elevated tensile properties and fracture toughness which is supported by SEM observation of the tensile fracture section. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42788.