Effect of different surface treatments on polypropylene composites reinforced with yerba mate fibers: Physical,mechanical, chemical,and morphological properties

This study presents the preparation of post-consumer polypropylene (r-PP) composites filled with 30 wt% yerba mate (YM) stick particles. To improve the fiber–matrix adhesion, three surface treatments were performed: alkaline treatment with sodium hydroxide (NaOH) and use of 3-aminopropyltriethoxysilane (APTS) and maleic anhydride graft polypropylene copolymer (PP-g-MA) as coupling agents. Mechanical properties including tensile, flexural, and impact resistance were determined, and chemical (Fourier transform infrared spectroscopy [FTIR]), physical (water absorption), and morphological analyses were performed. The main findings show that the treatments were efficient in improving the mechanical properties of the composites, with emphasis on the r-PP/YM30/APTS and r-PP/YM30/PP-g-MA composites, which proved to be superior in tensile, flexion and impact strength and absorption of water compared to the untreated composite. The morphological analysis showed a better interaction between the fiber and the polymeric matrix for the composites with YM/APTS and YM/PP-g-MA, which corroborates the results of tensile and flexural strength, as well as with the spectra of FTIR in which the chemical modification of the fibers is observed. However, the results show that these treatments are promising in obtaining composites with recycled matrix with better properties.     

Influence of process parameters on mechanical properties of physically foamed,fiber reinforced polypropylene parts

Due to the high complexity of the foaming technology, the relationship between processing and final properties of parts produced is not completely understood. Investigating the causality chain Processing–Morphology–Properties is of great importance, especially for the automotive industry, in order to be able to tailor the mechanical properties of foamed parts. This article examines and qualifies the effects of seven process parameters (melt/mold temperature, degree of foaming, injection speed, delay time, gas content, and back pressure) on biaxial bending and flexural behavior—the predominant deformation mechanisms in interior automotive applications—of foamed plaques, using the MuCell process. The results clearly show that three major factors (mold temperature, degree of foaming, and delay time) have significant impact on the mechanical properties of the foamed parts. For a clear understanding of these interactions, computed tomography scans of certain plaques are correlated to process parameters and mechanical performance. This article should forge a bridge between production and performance. © 2018 The Authors. Journal of Applied Polymer Science published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47275.     

Long jute fiber‐reinforced polypropylene composite: Effects of jute fiber bundle and glass fiber hybridization

Two types of long jute fiber pellet consisting of twisted‐jute yarn (LFT‐JF/PP) and untwisted‐jute yarn (UT‐JF/PP) pellets are used to prepare jute fiber–reinforced polypropylene (JF/PP) composites. The mechanical properties of both long fiber composites are compared with that of re‐pelletized pellet (RP‐JF/PP) of LFT‐JF/PP pellet, which is re‐compounded by extrusion compounding. High stiffness and high impact strength of JF/PP composites are as a result of using long fiber. However, the longer fiber bundle consequently affects the distribution of jute fiber. The incorporation of 10 wt % glass fibers is found to improve mechanical properties of JF/PP composites. Increasing mechanical properties of hybrid composites is dependent on the type of JF/PP pellets, which directly affect the fiber length and fiber orientation of glass fiber within hybrid composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41819.     

Effect of extruder elements on fiber dimensions and mechanical properties of bast natural fiber polypropylene composites

Illusions and facts about aspect ratio and the corresponding mechanical properties of the polypropylene flax are studied in this work. Selection of extruder elements controls significantly the fiber final dimensions. Hence, the load transfer efficiency can be improved. Different extruder layouts are tried. First and second trials investigate the mixing degree effect using kneading elements with eight and four kneading elements, respectively. The third and fourth trials keep four kneading blocks but differentiate in using multiprocessing element MPE and toothed elements, respectively. All the four configurations are tested at different shearing rates namely 100, 200, and 300 rpm and different fiber loadings 10, 20, and 30 wt %. Polypropylene (PP) with high flowing properties and slivers flax natural fibers are used. The output extruded strands are mechanically tested. The third and fourth configurations showed superiority to the normal kneading profiles regarding the mechanical properties. Samples of composites are withdrawn after each processing extruder element to study the effect of this element on the fiber dimension. Measurement of extracted fibers is carried out by two methods namely dynamic image analysis machine and secondly normal microscopic investigation. Weibull distributions are defined for fiber geometry distributions for the different locations on the extruder configuration. Also, the effect of the shear rate and the extruder configuration on the final dimensions of the fibers extracted from the composite. The results show the correlation between extruder configuration and fiber aspect ratio and hence the composite overall strength. However, further processing like injection molding erases the pre‐extrusion effect. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40435.     

Annealing effect on crystalline structure and mechanical properties in long glass fiber reinforced polyamide 66

Generally, annealing is one of the important post‐processing methods used to obtain injection molding products coupled with excellent comprehensive performance. Based on a series of experimental studies in this work, a systematic investigation was performed to research the annealing effect on crystalline structure and mechanical properties in long glass fiber reinforced polyamide 66 (LGF‐PA66) composite. The composite was prepared by injection molding, using LGF‐PA66 pellet with 50 wt % fiber content and 12 mm length. Composite samples were annealed in 120 °C to 200 °C range and then subjected to various tests at room temperature. Besides, the releasing strain during a specific temperature cycle was also investigated. Our results suggest that annealing treatment had a neglected impact on the crystallinity and crystal morphology of LGF‐PA66 composite. However, with the increasing of processing temperature, annealing could strikingly promote the phase transition from γ to α and the further growth of α₂ crystal in (010)/(110). In addition, annealing of LGF‐PA66 composite resulted in a drastic increase in tensile and flexural properties and a reduction in impact strength, along with the transition of failure mode. The changes in mechanical properties were attributed to the crystal transition, strengthening of matrix performance, and the release of residual stress. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44832.     

Short jute fiber‐reinforced polypropylene composites: Dynamic mechanical study

Short jute fiber‐reinforced polypropylene (PP) composites were prepared using a high‐speed thermokinetic mixer. A compatibilizer was used to improve the molecular interaction between jute and PP. Both the percent weight fraction of the jute fiber and compatibilizer were varied to study the dynamic mechanical thermal (DMT) properties. Dynamic parameters such as storage flexural modulus (E′), loss flexural modulus (E″), storage shear modulus (G′), loss shear modulus (G″), and loss factor or damping efficiency (tan δ) were determined in a resonant frequency mode. The transition peak nature, amplitude, and temperature of E′, E″, G′, G″, and tan δ of different compositions were shown to indicate possible improvements of molecular interaction in the presence of a compatibilizer. The modulus retention term, a plot of the reduced modulus with the weight fraction of the jute fiber, also indicate its improvement. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 531–539, 1999     

Bamboo fiber reinforced polypropylene composites and their mechanical,thermal, and morphological properties

Short bamboo fiber reinforced polypropylene composites were prepared by incorporation of various loadings of chemically modified bamboo fibers. Maleic anhydride grafted polypropylene (MA‐g‐PP) was used as compatibilizer to improve fiber–matrix adhesion. The effects of bamboo fiber loading and modification of the resin on the physical, mechanical, thermal, and morphological properties of the bamboo reinforced modified PP composites were studied. Scanning electron microscopy studies of the composites were carried out on the interface and fractured surfaces. Thermogravimetric analysis and IR spectroscopy were also carried out. At 50% volume fraction of the extracted bamboo fiber in the composites, considerable increase in mechanical properties like impact, flexural, tensile, and thermal behavior like heat deflection temperature were observed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

High performance of bamboo‐based fiber composites from long bamboo fiber bundles and phenolic resins

Lignocellulosic materials can be used for the development of bio‐based composites. This study explores the potential of long bamboo fiber bundles extracted directly from bamboo stems using the novel mechanical method and bamboo‐based fiber composites (BFC) fabricated using long bamboo fiber bundles and phenolic resins via cold pressing and thermal cure process. The microstructure, mechanical properties, and durability of BFC were evaluated, results being compared with raw bamboo and other commercialized bamboo fiber composites. The mechanical properties of BFC reinforced with 87% (w/w) long bamboo fiber bundles increased more than 50% than those of raw bamboo and were significantly higher than those of other bamboo‐based composites. Lower water absorption and thickness swelling were obtained in the case where bamboo fiber bundles with the small fineness. Higher tensile strength was obtained in the case where bamboo fiber bundles with large sizes of bamboo fiber bundles. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40371.     

Effect of fiber treatments on mechanical properties of coir or oil palm fiber reinforced polyester composites

The use of plant fibers as a reinforcement in polyester matrices requires the issue of compatibility between the two phases to be addressed. Because plant fibers present hydrophilic surfaces and polyesters are generally hydrophobic, poor fiber–matrix dispersion and wetting of the fibers by the matrix may result. As a consequence, the mechanical properties of the composite are severely reduced. This study considers the effect of fiber treatment by chemical modification of the fibers (acetylation) or the use of silane or titanate coupling agents on the mechanical properties of coir or oil palm reinforced polyester composites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1685–1697, 2000     

Simultaneous impact modified and chain extended glass fiber reinforced poly(lactic acid) composites: Mechanical,thermal, crystallization,and dynamic mechanical performance

Herein, glass fiber (GF) reinforced binary, ternary, and quaternary poly(lactic acid) (PLA) composites were prepared. Toughening, and chain extension of PLA was achieved through the incorporation of impact modifier and chain extender and their concurrent effects on the spectroscopic, crystallization, mechanical, thermal, and thermomechanical properties of the composites were investigated. High mechanical properties of GF influenced the mechanical performance of the composites. However, GF alone could not restrict the chain mobility of PLA due to poor interface and low crystallization activities in the PLA-GF composite. Incorporation of impact modifier and chain extender produced significantly enhanced interaction between GF and PLA. Significantly, the crystallinity, impact strength, and flexural modulus of PLA in the quaternary composite were increased by 58%, 63%, and 66%, respectively. In addition, damping and effectiveness coefficient of the PLA-GF composite were notably reduced by the simultaneous impact modification and chain extension of the reinforced composites.     

Physical and mechanical characterization of jute fabric composites

As‐received and washed jute fabrics were used as reinforcement for a thermoset resin. The mild treatments performed on the jute fabrics did not significantly affect their physical and thermal behaviors. The washed fibers absorbed less water than the unmodified (as received) ones, indicating that the coating used to form the fabrics was hygroscopic. Measurements of the fiber mechanical properties showed a high dispersion due to fiber irregularities, although the values obtained were in agreement with data reported in the literature. These results were also analyzed with the Weibull method. To investigate the effect of the jute treatments on the interface properties, impact, compression, and tensile tests were carried out. The composites made from as‐received jute had the highest impact energy, which was probably associated with weak interfacial adhesion. Composite samples behaved more ductilely in compression than in tensile situations due to the brittle characteristics of the resin used as matrix. The effect of the orientation of the fibers with respect to the direction of the applied force in the different mechanical tests was also studied. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 639–650, 2005     

Interfacial,dynamic mechanical,and thermal fiber reinforced behavior of MAPE treated sisal fiber reinforced HDPE composites

The present article summarizes an experimental study on the mechanical and dynamic mechanical behavior of sisal fiber reinforced HDPE composites. Variations in mechanical strength, storage modulus (E′), loss modulus (E″), and damping parameter (tan δ) with the addition of fibers and coupling agents were investigated. It was observed that the tensile, flexural, and impact strengths increased with the increase in fiber loading up to 30%, above which there was a significant deterioration in the mechanical strength. Further, the composites treated with MAPE showed improved properties in comparison with the untreated composites. Dynamic mechanical analysis data also showed an increase in the storage modulus of the treated composites The tan δ spectra presented a strong influence of fiber content and coupling agent on the α and γ relaxation process of HDPE. The thermal behavior of the composites was evaluated from TGA/DTG thermograms. The fiber–matrix morphology in the treated composites was confirmed by SEM analysis of the tensile fractured specimens. FTIR spectra of the treated and untreated composites were also studied, to ascertain the existence of type of interfacial bonds. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3306–3315, 2006     

The effect of fiber concentration on mechanical and thermal properties of fiber‐reinforced polypropylene composites

A novel composite material consisting of polypropylene (PP) fibers in a random poly(propylene‐co‐ethylene) (PPE) matrix was prepared and its properties were evaluated. The thermal and mechanical properties of PP–PPE composites were studied by dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) with reference to the fiber concentration. Although, by increasing PP fiber concentration in PPE, no significant difference was found in melting and crystallization temperatures of the PPE, the storage, and the tensile and flexural modulus of the composites increased linearly with fiber concentrations up to 50%, 1.5, 1.0, 1.3 GPa, respectively, which was approximately four times higher than that for the pure PPE. There is a shift in glass transition temperature of the composite with increasing fiber concentration in the composite and the damping peak became flatter, which indicates the effectiveness of fiber–matrix interaction. A higher concentration of long fibers (>50% w/w) resulted in fiber packing problems, difficulty in dispersion, and an increase in void content, which led to a reduction in modulus. Cox–Krenchel and Haplin–Tsai equations were used to predict tensile modulus of random fiber‐reinforced composites. A Cole–Cole analysis was performed to understand the phase behavior of the composites. A master curve was constructed based on time–temperature superposition (TTS) by using data over the temperature range from −50 to 90°C, which allowed for the prediction of very long and short time behavior of the composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2260–2272, 2005     

Effect of neutron irradiation on the structural,mechanical, and thermal properties of jute fiber

This article describes the effect of neutron irradiation on jute fiber (Corchorus olitorius). The jute fibers (4.0 tex) were irradiated by fast neutrons with an energy of 4.44 MeV at different fluences ranging from 2 × 10⁹ to 2 × 10¹³ n/cm². An important aspect of neutron irradiation is that the fast neutrons can produce dense ionization at deep levels in the materials. Structural analysis of the raw and irradiated fibers were studied by small‐angle X‐ray scattering (SAXS), X‐ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy. Thermal analysis carried out on the raw and irradiated fibers showed that the thermal stability of the fibers decreased after irradiation. The mechanical properties of the jute fibers were found to decrease after irradiation. The SAXS study showed that the average periodicity transverse to the layer decreased after irradiation, which may have been due to the shrinkage of cellulosic particles constituting the fiber. The residual compressive stress developed in the fiber after irradiation resulted in a decrease in crystallite size as supported by our XRD analysis. Observation with SEM did not indicate any change produced in the surface morphology of the fiber due to irradiation. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Lignin in jute fabric–polypropylene composites

In this work, the feasibility of using lignin as a compatibilizer for composites made from jute fiber fabric and polypropylene (PP) was studied. Since lignin contains polar (hydroxyl) groups and nonpolar hydrocarbon, it was expected to be able to improve the compatibility between the two components of the composite. It was found that lignin acted as β nucleation, fire retardant, and toughening agent for PP matrix. Jute composites exhibit higher stiffness, tensile strength, and impact behavior in respect to those of neat PP. Although scanning electron micrographic observations indicate that PP‐jute adhesion was slightly improved by lignin addition, additional benefits were only obtained from impact behavior. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Composition,tensile properties,and dispersion of polypropylene composites reinforced with viscose fibers

The reinforcement mechanics of viscose‐fiber‐reinforced polypropylene (PP) composites were studied. The effect of the coupling agent, maleated polypropylene (MAPP), was of special interest. The fibers, coupling agent, and PP were extruded and injection‐molded. The composition, mechanical properties, fracture morphology, and dispersion of the composites were examined. Thermogravimetric analysis showed that the fiber content in the tensile specimens varied slightly with the sample location; however, the differences in the values were within 1.0%. Scanning electron microscopy images of the fracture surfaces of the composites showed that the surfaces of the composites without MAPP were covered with fibers pulled out from the matrix. A lack of adhesion further appeared as a cracked matrix–fiber interface. A new scanning thermal microscopy method, microthermal analysis, was used to study the dispersion of the fibers in the composites. Local thermal analyses gave further information about the location of the fibers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2676–2684, 2004     

Composites based on jute fibers and phenolic matrices: Properties of fibers and composites

Composites based on phenolic matrices and both untreated and alkali and ionized air–treated jute fibers were prepared. Different fiber lengths and fiber content were used to reinforce the phenolic matrices. The jute fibers were characterized with respect to lignin, holocellulose, ash, and humidity contents and also to the crystallinity index. The mechanical properties of fibers were investigated by means of tensile analysis and the morphology by SEM. The untreated and treated jute fiber–reinforced composites were characterized as to water absorption. The mechanical property and morphological aspects of the composites were evaluated by impact strength and photomicrographs obtained from SEM. Among the jute fiber treatments considered in the present work, the treatment with a solution of 5% NaOH presented the best results because: (1) the fiber presented a higher tensile strength, and a larger percentage of elongation at break; (2) the composite reinforced with this fiber presented the highest impact strength results when this was the unique treatment (20% of fiber), as well as when it was combined with ionized air (30% of fiber); and (3) the composite that presented the lowest water uptake was that reinforced with this fiber. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1077–1085, 2004     

Polypropylene–wood fiber composites: Effect of treatment and mixing conditions on mechanical properties

Polypropylene/wood fiber composites were prepared at three different temperatures: 170°C, 180°C, and 190°C. The surface of wood fibers was modified through the use of silane coupling agents and/or coating with polypropylene or maleated polypropylene. The fiber coating was performed by propylene polymerization in the presence of wood fibers or by immersion in an o-dichlorobenzene polypropylene (or maleated polypropylene) solution. Tensile and three-point bending tests were performed in order to evaluate the adhesion between matrix and wood fibers. Evidence shows that 180°C is the best mixing temperature, while the use of vinyl-tris (2-methoxy ethoxy) silane with or without maleated polypropylene coating is the best surface treatment. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1227–1235, 1997     

The effect of mechanical recycling on the microstructure and properties of PA66 composites reinforced with carbon fibers

This article aims to prepare by injection molding recycled polymeric composites based on PA66 reinforced with short carbon fibers after artificial aging for applications in the automotive field. The aging cycles involves the combined action of UV radiation, moisture, and temperature in order to simulate the common outdoor conditions. The 100% recycled composites are obtained by the regranulation of the aged specimens followed by the remelting and re‐injection molding. The study is focused on the comparison between the mechanical behavior and the microstructure of the composites before and after mechanical recycling. The results of mechanical, thermal, and morphological investigations reveal that the recycling process had no significant effect on the final properties and microstructure of the recycled composites. Therefore the recycled PA66CF30 composites could be successfully used for structural or semi‐structural automotive applications guaranteeing good final performances and advantages from the environmental point of view. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42275.     

Preferred orientation of chopped fibers in polymer-based composites processed by selective laser sintering and fused deposition modeling: Effects on mechanical properties

The orientation of reinforcing fibers in polymer-based composites greatly affects their mechanical features. It is known that different orientations of continuous fibers in the stacked layers of a laminate play a crucial role in providing an isotropic mechanical behavior, while the alignment of chopped fibers in injection molding of composites results in a degree of anisotropy. Recent additive manufacturing techniques have offered a way of controlling the fiber orientation. This article aims to investigate the effect of fiber orientation on the mechanical properties of polyamide/carbon fiber composites processed by fused deposition modeling and selective laser sintering. Tensile samples which had different fibers and layer interface with respect to the sample axis (and therefore to the tensile load) were produced. Tensile tests were performed at different strain rates; the tensile properties and the fracture surface morphology were correlated with the processing method and the sample microstructure. The best strength and stiffness were observed when the fibers and the layer interfaces were parallel to the sample axis.