Preparation and properties of epoxy‐modified tung oil waterborne insulation varnish

This work aimed to develop a novel epoxy‐modified tung oil waterborne insulation varnish with blocked hexamethylene diisocyanate as a curing agent. The Diels–Alder reaction between tung oil and maleic anhydride, and the ring‐opening esterification reaction of epoxy resin were confirmed. The conversion rate of epoxy was explored as a function of reaction time and temperature. The effects of epoxy resin content on the thermal stability, water absorption and insulation properties (insulation strength, volume resistivity, and surface resistivity) of films were investigated, and the resistances of films to salted water were evaluated. The increase in epoxy resin contents could improve the thermal stability and insulation properties of films, and decreased the water adsorption of films, but when the epoxy resin content reached 30% and above, the water solubility of resin became poor. After being immersed in 3.5 wt % NaCl solution, the electrical insulation strength of films were lower than that in dry state, and decreased as the immersed time prolonged. In particular, the electrical insulation strength loss of films increased significantly for epoxy resin content at 15% and below. Furthermore, the increase of epoxy resin content could improve the hardness and adhesion of films, but the flexibility of films became worse. On the basis of experimental, the epoxy resin content at 25% was appropriate to prepare waterborne epoxy‐modified tung oil resin. The resulting varnish may have potential as an immersing insulation varnish for the spindle of electric motor. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42755.     

桐油基水性光固化树脂的合成及性能研究

以生物质资源桐油（TO）、马来酸酐（MA）为原料,通过Diels-Alder反应合成了桐油酸酐,再以其与丙烯酸羟乙酯（HEA）反应,经中和水化制备了桐油基水性光固化树脂。通过红外光谱（FTIR）、核磁共振氢谱（1H NMR）表征了合成产物的分子结构。考察了TO、MA以及HEA的比例对桐油基水性光固化树脂的乳液性质、光固化活性以及涂膜性能的影响。研究结果表明,当n(TO):n(MA):n(HEA):n(TEA)= 1:2.5:2.5:2.5时,合成的桐油基水性光固化树脂的稳定性、光固化活性以及涂膜性能最优异。     

Synthesis of water‐reducible acrylic–alkyd resins based on modified palm oil

Water‐reducible acrylic–alkyd resins were synthesized from the reaction between monoglycerides prepared from modified palm oil and carboxy‐functional acrylic copolymer followed by neutralization of carboxyl groups with diethanolamine. Modified palm oil was produced by interesterification of palm oil with tung oil at a weight ratio of 1 : 1, using sodium hydroxide as a catalyst, whereas carboxy‐functional acrylic copolymer was prepared by radical copolymerization of n‐butyl methacrylate and maleic anhydride. The amount of acrylic copolymer used was from 15 to 40% by weight, and it was found that homogeneous resins was obtained when the copolymer content was 20–35 wt %. All of the prepared water‐reducible acrylic–alkyd resins were yellowish viscous liquids. Their films were dried by baking at 190°C and their properties were determined. These films showed excellent water and acid resistance and good alkali resistance. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1170–1175, 2005     

An antitracking varnish for rated electrical application

We report on a synthesis, characterization, and thermal evaluation of a pigmented and silicone‐modified medium oil alkyd insulating varnish for antitracking application in rated electrical machines such as traction motors, transformers, and large generators. The varnish is generally applied on the top surface of the main insulation of coils by spray or brush and then baked to remove solvent. The semiconducting pigments entrapped in solid polymer matrix reduces surface corona, flash‐over, and tracking of the main insulation by distributing uneven charges from polar or charged particles deposited on the surface after long time use of the machines. The varnish was thoroughly evaluated by means of electrical and mechanical properties over a temperature range. The temperature class of the antitracking varnish was 191.22°C determined by IEC 60216 methods on helical coil bond strength of the cured films. The dielectric strength, tracking, and arc resistance of the pigmented varnish were exceptionally high and it will save core insulation from the tracking, corona and short‐time flash‐over. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effects of zinc oxide on pretreated multiwalled‐carbon‐nanotube‐reinforced biobased polyesters

In this study, the effects of the incorporation of microsized zinc oxide (ZnO) on multiwalled carbon nanotube (MWCNT)‐reinforced palm‐oil‐based polyester (POPE) were investigated in terms of the UV absorbability, mechanical strength, thermal stability, surface resistivity, and morphology. POPE was prepared by alcoholysis and an esterification process with glycerol, palm oil, and phthalic anhydride. The MWCNTs were dispersed into POPE under in situ conditions during the esterification reaction, whereas ZnO was distributed into the MWCNT‐filled POPE resin with an ultrasound technique. The surface morphology was examined to understand the dispersion of the fillers inside the polymer matrix with field emission scanning electron microscopy. In addition, UV absorbability was observed with a UV–visible spectrophotometer. From the results analysis, the surface resistivity was found to be unchanged by the presence of the ZnO particles. In addition, incorporation of ZnO improved the UV absorbability. Moreover, the tensile strength of the ZnO‐based POPE was found to be slightly lower compared with that of the MWCNT‐filled POPE. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44627.     

The effect of an anhydride curing agent,an accelerant,and non‐ionic surfactants on the electrical resistivity of graphene/epoxy composites

This study investigated different contents of an anhydride curing agent, an accelerant, and non‐ionic surfactants on the electrical resistivity of cured graphene/epoxy composites. The anhydride curing agent was hexahydrophthalic anhydride (HHPA), the accelerant was 2‐ethyl‐4‐methyl‐1H‐imidazole‐1‐propanenitrile (EMIP), and the non‐ionic surfactants were Triton X surfactants with different numbers of polyethylene oxide (PEO) groups (m) that influence the electrical resistivity of cured graphene/epoxy composites. During the curing process, differential scanning calorimetry (DSC) was used to determine the effects of the extent of the crosslinking for different contents of the curing agent and how different enthalpy (ΔH) on the electrical resistivity of the cured graphene/epoxy composites was then generated. The cured graphene/epoxy composite—which consisted of a 1 : 0.85 weight ratio of epoxy resin and anhydride, a 0.5 wt % accelerant, and a 13 wt % graphene powder—had a low electrical resistivity of 11.68 Ω·cm and a thermal conductivity of 1.7 W/m·K. In addition, the cured composites contained a 1.0 wt % polyethylene glycol p‐isooctylphenyl ether (X‐100) surfactant, which effectively decreased their electrical resistivity. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41975     

Synthesis of alkyd resin from jatropha and rapeseed oils and their applications in electrical insulation

Alkyd resin based on jatropha and rapeseed oils using glycerol, phthalic, and maleic anhydride were synthesized to obtain the resins suitable for electrical applications. These resins were characterized for the physical and electrical properties. Varnishes were prepared using these resins and characterized as per standard methods. In general, both the varnishes prepared from alkyd resin from jatropha and rapeseed oils meet the standard requirements. However, the varnish prepared from rapeseed oil was found to be superior in terms of adhesion, break down voltage, and volume resistivity. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Modification of tensile and impact properties of poly(butylene terephthlate) by incorporation of styrene‐ethylene‐butylene‐styrene and maleic anhydride‐grafted‐SEBS (SEBS‐g‐MA) terpolymer

Tensile behavior and impact strength of poly(butylene terephthlate) (PBT)/styrene‐ethylene‐butylene‐styrene (SEBS) copolymer blends were studied at SEBS volume fraction 0–0.38. Tensile modulus and strength decreased, whereas breaking elongation increased with SEBS content. Predictive models are used to evaluate the tensile properties. Strength properties were dependent on the crystallinity of PBT and phase adhesion. The normalized notched Izod impact strength increased with the SEBS content; at Φ_d = 0.38, the impact strength enhanced to five times that of PBT. Scanning electron microscopy was used to examine phase morphology. Concentration and interparticle distance of the dispersed phase influenced impact toughening. In the presence of maleic anhydride‐grafted SEBS (SEBS‐g‐MAH), the tensile modulus and strength decreased significantly, while normalized relative notched Izod impact strength enhanced to 7.5 times because of enhanced interphase adhesion. POLYM. ENG. SCI., 53:2242–2253, 2013. © 2013 Society of Plastics Engineers     

Structure and properties of polypropylene‐wrapped carbon nanotubes composite

By means of in situ graft method, polypropylene (PP)‐wrapped carbon nanotubes (CNTs) composite were prepared. Infrared spectroscopy (IR) results showed that there was covalent linkage between PP and CNTs via maleic anhydride (MAH) grafting. Owing to the uniform dispersion of CNTs and covalent adhesion between PP and CNTs, the tensile strength of PP‐wrapped CNTs composite was higher than that for neat PP by 110%, and a 74% increase as compared to the CNTs/PP (with the same CNTs content) composite. The further test showed a strong mechanical behavior with up to 113% increase in Young's modulus of the neat PP. Based on the uniform dispersion of CNTs, the electrical conductivity of PP‐wrapped CNTs composite increased sharply by up to seven orders of magnitude with 4 wt % CNT fillers. As a result, the volume resistivity was decreased with increase in the CNT content that could be governed in a percolation‐like power law with a relatively low percolation threshold. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Poly(vinyl chloride‐co‐vinyl acetate‐co‐maleic anhydride)/silica nanocomposites derived from in situ suspension polymerization

Poly(vinyl chloride‐co‐vinyl acetate‐co‐maleic anhydride) (PVVM)/silica nanocomposites were prepared by the suspension radical copolymerization of the monomers in the presence of fumed silica premodified with γ‐methylacryloxypropl trimethoxy siliane. Morphological observation showed that the silica particles of nanometer scale were well dispersed in the copolymer matrix of the nanocomposites films, whereas silica particles tended to agglomerate in the composites films prepared by the solution blending of PVVM with silica. The experimental results show that the thermal stability, glass‐transition temperature, tensile strength, and Young's modulus were significantly enhanced by the incorporation of silica nanoparticles. The enhancement of properties was related to the better dispersion of silica particles in polymer matrix and the interaction between the polymer chains and the surfaces of the silica particles. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of 3‐aminopropyltriethoxysilane on properties of poly(butyl acrylate‐co‐maleic anhydride)/silica hybrid materials

The transparent poly(butyl acrylate‐co‐maleic anhydride)/silica [P(BA‐co‐MAn)/SiO₂] has been successfully prepared from butyl acrylate‐maleic anhydride copolymer P(BA‐co‐MAn) and tetraethoxysilane (TEOS) in the presence of 3‐aminopropyltriethoxysilane (APTES) by an in situ sol–gel process. Triethoxysilyl group can be readily incorporated into P(BA‐co‐MAn) as pendant side chains by the aminolysis of maleic anhydride unit of copolymer with APTES, and then organic polymer/silica hybrid materials with covalent bonds between two phases can be formed via the hydrolytic polycondensation of triethoxysilyl group‐functionalized polymer with TEOS. It was found that the amount of APTES could dramatically affect the gel time of sol–gel system, the sol fraction of resultant hybrid materials, and the thermal properties of hybrid materials obtained. The decomposition temperature of hybrid materials and the final residual weight of thermogravimetry of hybrid both increase with the increasing of APTES. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) showed that the morphology of hybrid materials prepared in the presence of APTES was a co‐continual phase structure. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 419–424, 1999     

Mushroom polysaccharides‐incorporated cellulose nanofiber films with improved mechanical,moisture barrier,and antioxidant properties

Mushroom polysaccharides (MP), including white MP, brown MP, and enoki MP, were incorporated into cellulose nanofiber (CNF). Studies on thermal property, structure, crystallinity, and morphology of CNF‐MP films revealed that MP was well interacted with and adsorbed onto CNF. Incorporation of MP significantly (P < 0.05) increased tensile strength and reduced water vapor permeability of CNF film. CNF‐MP films possessed higher antioxidant activity than CNF only or CNF‐chitosan film, and the antioxidant activity of released components from CNF‐MP films immersed in water was higher than that released from films immersed in methanol. Radical scavenging activity and reducing ability were major antioxidant mechanisms of CNF‐MP films. These trends were consistent with the results of total phenolics content released from films and the antioxidant activity of MP themselves. This study demonstrated CNF‐MP films may be used as packaging material for preventing oxidation and/or dehydration of food during storage. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46166.     

Production of alkenyl succinic anhydrides from low‐erucic and low‐linolenic rapeseed oil methyl esters

Fatty acid methyl esters from low‐erucic and low‐linolenic rapeseed oil were used to produce alkenyl succinic anhydrides. A second‐order Doehlert uniform network design was used to investigate the influence of the reaction temperature and the molar ratio between the maleic anhydride and the main unsaturated rapeseed oil methyl esters on the yield of alkenyl succinic anhydride from methyl oleate. Further subjects of investigation were the conversion of methyl oleate, the formation of side reaction products, the Gardner color of the product and its viscosity, and finally the content of maleic anhydride remaining in the medium after the reaction. Alkenyl succinic anhydride from methyl oleate was isolated by column chromatography and analyzed by IR, ¹H‐ and ¹³C‐NMR and MS. The optimal reaction conditions for obtaining the maximum yield of alkenyl succinic anhydride from methyl oleate in the experimental domain (80%) were 210‐220 °C and a maleic anhydride/rapeseed oil methyl ester molar ratio of 1.5. However, the products synthesized in these conditions showed a high degree of viscosity (0.45 kg m^?1 s^?1), a very dark color (18 Gardner color) and a high content of undesirable side products (6%), which could hinder their industrial use. A molar ratio of less than 1.5 led to a clearer and less viscous product, although with a lower alkenyl succinic anhydride content.     

Compatibilization of polyethylene/polyaniline blends with polyethylene‐graft‐maleic anhydride

The use of compatibilizers as interfacial agents in composites can offer a convenient way to improve the mechanical properties of immiscible polymer blends. The aim of this article is to illustrate the compatibilization effect of polyethylene‐graft‐maleic anhydride (PEgMA) in blends of low‐density polyethylene (LDPE) and n‐dodecylbenzene sulfonate doped polyaniline (PANIDBSA) prepared by extrusion. Films with different compositions of the coupling agent were evaluated with optical spectroscopy and thermomechanical, electrical, mechanical, and morphological techniques. The incorporation of PEgMA into the LDPE/PANIDBSA composites resulted in an improvement of their electrical conductivity and changes in the mechanical and morphological properties of the films. When 5 wt % of the coupling agent was added to a 30 wt % of the polyaniline‐containing film, the conductivity increased by more than three orders of magnitude, and the ductility also improved qualitatively. The morphology analysis also indicated that the addition of PEgMA produced a strengthening of the filler–matrix interfacial region. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Electrical properties of an insulating varnish

A systematic dielectric study was carried out over a frequency range 60 Hz–300 kHz and at temperatures between 5 and 90°C on dehydrated castor oil mixed with different concentrations of styrene monomer to produce an insulating varnish. The volume resistivity was also studied. The results show that, when dehydrated castor oil is mixed with 10% styrene content by weight of the oil, epoxidised and then chemically treated with melamine resin and other additives, a varnish is produced with favourable electrical insulation properties.     

Film formation from pigmented latex systems: Mechanical and surface properties of ground calcium carbonate/functionalized poly(n‐butyl methacrylate‐co‐n‐butyl acrylate) latex blend films

The mechanical and surface properties of films prepared from model latex/pigment blends were studied using tensile tests, surface gloss measurements, and atomic force microscopy. Functionalized poly(n‐butyl methacrylate‐co‐n‐butyl acrylate) [P(BMA/BA)] and ground calcium carbonate (GCC) were used as latex and extender pigment particles, respectively. The critical pigment volume concentration of this pigment/latex blend system was found to be between 50 and 60 vol % as determined by surface gloss measurement and tensile testing of the blend films. As the pigment volume concentration increased in the blends, the Young's modulus of the films increased. Nielsen's equations were found to fit the experimental data very well. When the surface coverage of carboxyl groups on the latex particles was increased, the yield strength and Young's modulus of the films both increased, indicating better adhesion at the interfaces between the GCC and latex particles. When the carboxyl groups were neutralized during the film formation process, regions with reduced chain mobility were formed. These regions acted as a filler to improve the modulus of the copolymer matrix and the modulus of the resulting films. The carboxyl groups on the latex particle surfaces increased the surface smoothness of the films as determined by surface gloss measurement. When the initial stabilizer coverage of the latex particles was increased, the mechanical strength of the resulting films increased. At the same time, rougher film surfaces also were observed because of the migration of the stabilizer to the surface during film formation. With smaller‐sized latex particles, the pigment/latex blends had higher yield strength and Young's modulus. Higher film formation temperatures strengthen the resulting films and also influence their surface morphology. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4550–4560, 2006     

Modification of tung oil–based polyurethane foam by anhydrides and inorganic content through esterification process

In this study, we have reported the synthesis of modified polyol from tung oil. The synthesis involves three steps: first, conversion of tung oil to hydroxylated tung oil by hydroxylation; second, alcoholysis with triethanolamine; and finally, the esterification of polyester polyol when reacted with phthalic anhydride (PA) or maleic anhydride (MA). Boric acid is also introduced into the polyol by chemical modification, which enhances the thermal properties of polyurethane foam (PUF). PUF is formulated by the reaction between polyol and isocyanate. A systematic comparison of flame retardancy and mechanical and thermal properties of modified PUF has been examined. The structural properties of modified polyol were characterized by Fourier transform infrared spectroscopy, proton NMR spectroscopy, and gel permeation chromatography, while the thermal and mechanical properties of the formulated PUF were studied by scanning electron microscopy, limiting oxygen index, differential scanning calorimetry, Izod impact, and flexural and compression strength. Thus PUF prepared from modified polyol with a proper distribution of soft and hard segments possesses better mechanical and thermal properties. The PA‐modified foams show better properties compared to unmodified and MA‐modified foams due to the aromaticity and crosslinking behavior of PA. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45786.     

Mechanical properties of teak wood flour‐reinforced HDPE composites

Mechanical properties such as tensile and impact strength behavior of teak wood flour (TWF)‐filled high‐density polyethylene (HDPE) composites were evaluated at 0–0.32 volume fraction (Φ_f) of TWF. Tensile modulus and strength initially increased up to Φ_f = 0.09, whereas a decrease is observed with further increase in the Φ_f. Elongation‐at‐break and Izod impact strength decreased significantly with increase in the Φ_f. The crystallinity of HDPE also decreased with increase in the TWF concentration. The initial increase in the tensile modulus and strength was attributed to the mechanical restraint, whereas decrease in the tensile properties at Φ_f > 0.09 was due to the predominant effect of decrease in the crystallinity of HDPE. The mechanical restraint decreased the elongation and Izod impact strength. In the presence of coupling agent, maleic anhydride‐grafted HDPE (HDPE‐g‐MAH), the tensile modulus and strength enhanced significantly because of enhanced interphase adhesion. However, the elongation and Izod impact strength decreased because of enhanced mechanical restraint on account of increased phase interactions. Scanning electron microscopy showed a degree of better dispersion of TWF particles because of enhanced phase adhesion in the presence of HDPE‐g‐MAH. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Zeolite A‐polypropylene and silver‐zeolite A‐polypropylene composite films for antibacterial and breathable applications

Polypropylene (PP) composite films were successfully prepared using melt blending by directly mixing PP pellets with zeolite A or silver‐zeolite A powder and then blowing. All the prepared films were characterized in terms of their physical, mechanical, optical, and gas permeability properties. The structure of each composite film was similar to that of the pure PP film. The crystallinity and glossy quality of the composite films were increased by the addition of silver, zeolite, and maleic anhydride grafted PP (PP‐g ‐MA). The composite PP film with zeolite A and PP‐g ‐MA exhibited a level of oxygen and carbon dioxide permeation (6438 and 15,087 cc m^?2 day^?1 atm^?1, respectively). Finally, all the films were evaluated for their antibacterial activity and fruit packaging applications. Silver‐zeolite A‐PP composite films exhibited a bactericidal activity of 79% against Staphylococcus aureus and 52% against Escherichia coli , while the zeolite A‐PP film could extend the shelf‐life of bananas for over a week. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45450.     

Enhanced thermal and electrical insulation properties of polyimide films determined via a two‐dimensional layered double hydroxide–potassium perfluorooctane sulfonate material

Polyimide (PI) films used in aerospace and rail applications are degraded by thermal, chemical, and electric power under the effect of insulation aging. To prevent these types of degradation, we prepared nanocomposite films of PI and layered double hydroxide (LDH) modified with the potassium perfluorooctane sulfonate (FS) by an in situ method. On the whole, the glass‐transition temperature, dielectric constant (?′), and corona‐resistance lifetime of the nanocomposite films increased over those of the pure PI film, but the temperature at 10 wt % weight loss, breakdown strength, and volume resistance decreased correspondingly as a whole. The PI matrix was protected by the inorganic material of LDH–FS with a high ?′ from corona corrosion. Furthermore, the heat and chemical interactions of the composite films improved the corona‐resistance lifetime, despite the decrease in the breakdown strength; this should result in promising applications for insulation parts of variable‐frequency motors. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46528.