Production of sulfonated polyetheretherketone/polypropylene fibers for photoactive textiles

New photocatalytic fibers made of sulfonated polyetheretherketone (SPEEK)/polypropylene (PP) are melt compounded and melt spun, first on laboratory scale and then on a semi‐industrial scale. Fiber spinnability is optimized and the fibers are characterized using mechanical testing, electron paramagnetic resonance (EPR) spectroscopy, and scanning electron microscopy (SEM). According to the results, the fiber spinnability remains at a good level up to 10 wt % SPEEK concentration. Optimal processing temperature is 200°C due to the thermal degradation at higher temperatures. EPR measurements show good and long‐lasting photoactivity after the initial irradiation but also decay in the radical intensity during several irradiation cycles. Mechanical tenacity of the SPEEK/PP 5:95 fiber is approximately 20% lower than for otherwise similar PP fiber. The fiber is a potential alternative to compete against TiO2‐based products but more research needs to be done to verify the real‐life performance. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42595.     

Photodegradation of thermodegraded polypropylene/high‐impact polystyrene blends: Mechanical properties

The influence of the addition of high‐impact polystyrene (HIPS) on polypropylene (PP) photodegradation was studied with blends obtained by extrusion with and without styrene–butadiene–styrene (SBS) copolymer (10 wt % with respect to the dispersed phase). The concentrations of HIPS ranged from 10 to 30 wt %. The blends and pure materials were exposed for periods of up to 15 weeks of UV irradiation; their mechanical properties (tensile and impact), fracture surface, and melt flow indices were monitored. After 3 weeks of UV exposure, all of the materials presented mechanical properties of the same order of magnitude. However, for times of exposure greater than 3 weeks, an increasing concentration of HIPS resulted in a better photostability of PP. These results were explained in light of morphological observations. This increase of photostability was even greater when SBS was added to the blends. It was more difficult to measure the melt flow index of the binary PP/HIPS blends than that of PP for low concentrations of HIPS; this was most likely due to energy transfer between the blend domains during photodegradation. This phenomenon was not observed for the ternary blends. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Open‐cell polypropylene/polyolefin elastomer blend foams fabricated for reusable oil‐sorption materials

The fabrication of high‐performance oil sorbents is of great significance for oil spill cleanup. The main objective of this study was to prepare open‐cell polypropylene/polyolefin elastomer (PP/POE) blend foams for fabrication of reusable sorbents for oil sorption. Open‐cell PP/POE blend foams were prepared via continuous‐extrusion foaming using supercritical carbon dioxide as the blowing agent. The interconnected open‐cell structure was characterized by scanning electron microscopy. The hydrophobicity and lipophilicity of PP/POE open‐cell foams were revealed by tests of contact‐angle measurement, water and cyclohexane sorption on the foam surface, CCl₄ and cyclohexane sorption in water, and oil/water separation. Further, the sorption tests indicated that PP/POE blend foams showed larger oil‐uptake capacities than pure PP foams. In addition, cyclic compression tests showed that PP/POE open‐cell foams had excellent ductility and significantly improved recoverability compared to pure PP foams. In cyclic sorption–desorption tests, the sorption kinetics was studied in terms of capacity and saturation time, showing that PP/POE foams kept larger sorption capacities for 10 cycles, with larger sorption rates and good reusability. Based on the high open‐cell content, the good hydrophobic and oleophilic properties, the high oil‐sorption capacity, the improved recoverability, the large sorption rate, and the good reusability in cyclic oil‐sorption performance, the PP/POE open‐cell foams have shown promise as potential oil sorbents in applications for oil spill cleanup. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43812.     

Elongational rheology of LLDPE / LDPE blends

The objective of this study is to investigate the effect of low density polyethylene (LDPE) content in linear low density polyethylene (LLDPE) on the crystallinity and strain hardening of LDPE / LLDPE blends. Three different linear low density polyethylenes (LL‐1, LL‐2 and LL‐3) and low density polyethylenes (LD‐1, LD‐2 and LD‐3) were investigated. Eight blends of LL‐1 with 10, 20, 30 and 70 wt % of LD‐1 and LD‐3, respectively, were prepared using a single screw extruder. The elongational behavior of the blends and their constituents were measured at 150°C using an RME rheometer. For the blends of LL‐1 with LD‐1, the low shear rate viscosity indicated a synergistic effect over the whole range of concentrations, whereas for the blends of LL‐1 with LD‐3, a different behavior was observed. For the elongational viscosity behavior, no significant differences were observed for the strain hardening of the 10–30% LDPE blends. Thermal analysis indicated that at concentrations up to 20%, LDPE does not significantly affect the melting and crystallization temperatures of LLDPE blends. In conclusion, the crystallinity and rheological results indicate that 10–20% LDPE is sufficient to provide improved strain hardening in LLDPE. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 3070–3077, 2003     

In situ fibrillation of polypropylene/polyamide 6 blends: Effect of organoclay addition

In situ fibrillation of PP/PA6 blends (85/15 wt %) is investigated in presence of two kinds of organically modified montmorillonite, differing by the polarity of their surfactant. The organoclay is primary dispersed either in the PP (for the low‐polarity Cloisite® 15A) or in the PA6 (for the high‐polarity Cloisite® 30B), according to its assumed affinity. In absence of organoclay, a fibrillar morphology is achieved after the melt‐blending and hot‐stretching step, as evidenced by SEM analysis. Upon clay addition, different morphological trends are evidenced. The C15A leads to a refinement of the fibrils whether the C30B induces a transition from fibrillar to nodular structure. These trends are ascribed to drastic changes in viscosity and elasticity ratios, due to the filler initial localization. Several techniques (DSC, STEM) point out a C15A migration from the PP to the PP/PA6 interface. Rheological measurements highlight the possibility of a double‐percolation phenomenon, linked to the fibrillar microstructure of the PP/PA6/C15A blend. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41680.     

Structure and properties of polypropylene/high‐density polyethylene blends by solid equal channel angular extrusion

The solid equal channel angular extrusion (ECAE) process on polypropylene (PP)/high‐density polyethylene (HDPE) blends was carried out. Scanning electron microscopy (SEM) was used to observe the sample structures. Results showed that ECAE process could make PP/HDPE blends to produce orientation structure. Impact performance of ECAE‐PP/HDPE samples after ECAE process improved remarkably, especially for ECAE‐PP/HDPE (90/10)‐O whose impact strength reached 91.91 kJ/m², 18.1 times higher than that of pure PP and 11.2 times higher than that of PP/HDPE (90/10). The mechanism of enhancing between HDPE and PP was discussed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39759.     

Synthesis and evaluation of compatibilizer based on interpenetrating polymer networks (IPN) for PET/LDPE blends

The present work considers the evaluation of recycled polymers, which are generally incompatible and are degraded during recycling with fatal consequences to their thermal and mechanical properties. Regarding this subject, the synthesis of a new compatibilizer in network form was carried out in order to counter such incompatibility. In this sense, low density polyethylene (LDPE) and poly(ethylene terephthalate) (PET) were compatibilized via the implementation of an interpenetrating polymer network (IPN), which was specifically synthesized to possess chemical groups that are akin to both plastics, PET and LDPE. The effects of the relative amount of poly(acrylic acid) (PAA) in the compatibilizer and the amount in the blends of PET/LDPE were evaluated. The results show that mechanical properties and interfacial adhesion of PET/LDPE blends were modified and improved with the addition of the synthesized compatibilizer compared with a commercial compatibilizer (polyethylene grafted with maleic anhydride, PE‐g‐AA). © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43704.     

Healing phenomenon adapted to understand the miscibility of polymer blends: An approach based on the deformation mechanism

Following many years of studies on polyethylene blends, several indirect classical experimental methods (DSC, XRD, DMA, cryogen fracture surface using SEM, and Rheological Test in Oscillatory Flow) have been used to evaluate the compatibility between polyethylene blends. Here a study of a high-density polyethylene (HDPE)—ultrahigh molecular weight polyethylene (UHMWPE) system, which evidences that the compatibility of mixtures using these experimental methods does not assure good mechanical performance of the blends. In addition, the potential that these blends can perform mechanically may be overestimated. Based on the theory of healing at a polymer-polymer interface, it was shown that the maximum mechanical performance of the HDPE-UHMWPE blend can be obtained for long time molecular diffusion when the mixtures equilibrium (maximum mixing degree) at the HDPE-UHMWPE interphase is achieved. The degree of mixture at the HDPE-UHMWPE interphase was assessed indirectly by the deformation mechanism that each phase and the interphase plays during the tensile test (at solid state). The advances reported in this paper can contribute to understanding the mechanical performance of different systems formed by compatible polyethylene blends.     

Rheological and thermal properties of polypropylene blends based in a low molecular weight EVA

Blends of polypropylene (PP) and poly(ethylene-co-vinyl acetate) (EVA) having a PP/EVA viscosity ratio of 240 were prepared by melt mixing. EVA concentration varies from 2 to 26 wt%. All blends display two-phase structure with quasi-spherical EVA domains evenly distributed in the PP matrix. The diameter of the domains increases with EVA concentration from about 0.4 to 6 μm. Each component crystallizes separately. The melting temperature of PP phase is no noticeably affected by the presence of EVA while the crystallization one gradually increases by 4°C. The dynamic moduli of the blends are well predicted by the emulsion model of Palierne, revealing that the system PP/EVA has a very small interfacial tension. The thermal degradation behavior of the blends, determined by thermogravimetry, shows that the deacylation process in EVA is not affected by the presence of PP while the beginning of the degradation process of PP is increased by up to 20°C due to the presence of EVA. This effect goes along with an increment in the maximum degradation rate of PP.     

Characterization by thermal analysis of high density polyethylene/polypropylene blends with enhanced biodegradability

Blends of high density polyethylene (HDPE) and polypropylene (PP) with different biodegradable additives have been subjected to an outdoor soil burial test. The effect of the degradation process on the structural and morphological properties of the samples has been studied by thermogravimetry, differential scanning calorimetry, and dynamic‐mechanical spectroscopy. The thermogravimetric results show that the additive is more affected by the degradation process than the polymeric matrix. Changes both in the crystalline morphology and the activation energies of the relaxation processes take place in different stages, and can be described using polynomial equations. These changes occur on different time scales depending on the additive used. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 174–185, 2002     

Effects of compatibility on foaming behavior of polypropylene/polyolefin elastomer blends prepared using a chemical blowing agent

Polypropylene (PP) exhibits poor foaming property because of its low melt strength arising from its linear chains and relatively narrow molecular weight distribution. To fabricate a PP foam without crosslinking, PP should be blended with polyolefin elastomers (POEs) using chemical blowing agents. In this study, the effects of POE types and contents in a PP matrix were studied by analyzing the melt flow index, morphology, and thermal and dynamic viscoelastic properties. Furthermore, the POE type/content and foaming conditions (i.e., foaming temperature and oven residence time) were optimized by investigating the volume expansion ratio (VER), cross‐sectional morphology, and hardness of the PP/POE foams. We focused on how the foaming behavior and foaming conditions were affected by the compatibility and POE content in the PP/POE blend. The results demonstrated that the optimal VER of ～9 was obtained at 30 wt % POE and foaming conditions of 220 °C for 9 min. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45201.     

Polypropylene/polystyrene blends prepared by diffusion and subsequent polymerization in polypropylene pellets after injection molding

PP/PS quasi‐nanoblend pellets were synthesized by diffusion and subsequent polymerization of styrene in iPP pellets via a two‐step procedure and then processed by injection molding. The PS distributions along the thickness direction of the molded bars were investigated by Micro‐FTIR, showing almost homogeneous distribution no matter whether the PS distribution in the blend pellets is homogeneous. The morphology of the molded bars was investigated by FESEM, revealing two types of particles (small spherical and bigger irregular‐shaped complex aggregates) and good interfacial adhesion between particles and matrix. The particles are mainly in nano and submicron sizes, and only few particles approach 1 μm. The mechanical properties of the molded bars were evaluated by uniaxial tensile testing, showing a significant reinforcing effect without significantly loosing ductility. The yield strength of all the blends increase 20–27% compared to neat PP and the elongations at break are all over 300%. The remarkable mechanical properties of the molded bars were correlated with their morphology. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43983.     

Relationship between branch length and the compatibilizing effect of polypropylene‐g‐polystyrene graft copolymer on polypropylene/polystyrene blends

Three polypropylene‐g‐polystyrene (PP‐g‐PS) graft copolymers with the same branch density but different branch lengths were evaluated as compatibilizing agents for PP/PS blends. The morphological and rheological results revealed that the addition of PP‐g‐PS graft copolymers significantly reduced the PS particle size and enhanced the interfacial adhesion between PP and PS phases. Furthermore, it is verified that the branch length of PP‐g‐PS graft copolymer had opposite effects on its compatibilizing effect: on one hand, increasing the branch length could improve the compatibilizing effect of graft copolymer on PP/PS blends, demonstrated by the reduction of PS particle size and the enhancement of interfacial adhesion; on the other hand, increasing the branch length would increase the melt viscosity of PP‐g‐PS graft copolymer, which prevented it from migrating effectively to the interface of blend components. Additionally, the crystallization and melting behaviors of PP and PP/PS blends were compared. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40126.     

Effect of various added compatibilizers on the crystalline structure of polypropylene homopolymer/polybutylene terephthalate and polypropylene copolymer/polybutylene terephthalate polymer blends

Blends of semicrystalline isotactic polypropylene homopolymer and polypropylene copolymer with polybutylene terephthalate with different compatibilizers [i.e., styrene acrylonitrile, Surlyn, styrene–ethylene–butadiene styrene (SEBS), block copolymer and SEBS block copolymer grafted with maleic anhydride] were prepared by melt blending. Wide angle‐X‐ray scattering patterns of injection moldings were obtained. The crystallinity index and d‐spacing were calculated with different concentrations of different compatibilizers. X‐ray results in the structural investigation of the compatibilized blends correlated well with the different compatibilizer concentrations. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1190–1193, 2003     

Effects of the blending sequence in polyolefin ternary blends

Ternary blends of isotactic polypropylene (PP), ethylene–octene copolymer (mPE), and high‐density polyethylene (HDPE) were prepared by melt mixing in a twin‐screw extruder with two different sequences of mixing: the simultaneous mixing of the three components (method I) and the premixing of mPE and HDPE followed by mixing with PP (method II). Regardless of the mixing sequence, mPE encapsulated HDPE in the PP matrix, although better mechanical properties were generally obtained with method II. The domain size was mainly determined by the viscosity ratio of mPE to PP in method I and by the viscosity ratio of the binary blend (mPE/HDPE) to PP in method II. Specimens prepared by injection molding gave much finer dispersions than compression‐molded specimens. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 804–811, 2004     

Properties and preparation of olefin block copolymer/thermoplastic polyurethane blends

The properties of olefin block copolymer (OBC)/thermoplastic polyurethane (TPU) blends with or without maleic anhydride (MA) modification were characterized and compared. Compared with the OBC/TPU blends, OBC‐g‐MA/TPU blends displayed finer morphology and reduced domain size in the dispersed phase. The crystallization temperatures of TPU decreased significantly from 155.9 °C (OBC/TPU) to 117.5 °C (OBC‐g‐MA/TPU) at low TPU composition in the blends, indicating the inhibition of crystallization through the sufficient interaction of modified OBC with TPU composition. The modified systems showed higher thermal stability than the unmodified systems over the investigated temperature range due to the enhanced interaction through inter‐bonding. The highest improvement in tensile strength was more than fivefold for OBC‐g‐MA/TPU (50/50) in comparison with its unmodified blend via the enhanced interfacial interaction between OBC‐g‐MA and TPU. This also led to the highest Young's modulus of 77.8 ± 3.9 MPa, about twofold increase, among the investigated blend systems. A corresponding improvement on the ductility was also observed for modified blends. The modification did not vary the glass transition temperature and crystalline structure much, thus the improvement in the mechanical properties was mainly attributed to the improved compatibility and interaction from the compatibilization effect as well as increased viscosity from the crosslinking effect for modified blends. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43703.     

Evaluation of mechanical properties of polypropylene/polycarbonate/SEBS ternary polymer blends using Taguchi experimental analysis

In this work, ternary polymer blends based on polypropylene (PP)/polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) (SEBS) triblock copolymer and a reactive maleic anhydride grafted SEBS (SEBS‐g‐MAH) at fixed compositions are prepared using twin‐screw extruder at different levels of die temperature (235‐245‐255°C), screw speed (70‐100‐130 rpm), and blending sequence (M1‐M2‐M3). In M₁ procedure, all of the components are dry blended and extruded simultaneously using Brabender twin‐screw extruder, whereas in M₂ procedure, PC, SEBS, and SEBS‐g‐MAH minor phases are first preblended in twin‐screw extruder and after granulating are added to PP continuous phase in twin‐screw extruder. Consequently, in M₃ procedure, PP and SEBS‐g‐MAH are first preblended and then are extruded with other components. The influence of these parameters as processing conditions on mechanical properties of PP/PC/SEBS ternary blends is investigated using L9 Taguchi experimental design. The responding variables are impact strength and tensile properties (Young's modulus and yield stress), which are influenced by the morphology of ternary blend, and the results are used to perform the analysis of mean effect as well. It is shown that the resulted morphology, tensile properties, and impact strength are influenced by extrusion variables. Additionally, the optimum processing conditions of ternary PP/PC/SEBS blends were achieved via Taguchi analysis. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Looking back to interfacial tension prediction in the compatibilized polymer blends: Discrepancies between theories and experiments

Prediction of interfacial tension of compatibilized polymer blends is a challenging open problem, where experiments and theories hardly support each other. In this work, constitutive models proposed for quantifying the interfacial tension of compatibilized polymer blends were revisited and their limitations/capabilities were discussed. In view of available data in the literature, which could provide with possibility of comparison between interfacial tension values obtained in this work and those published before, high‐density polyethylene (HDPE)/polyamide‐6 and HDPE/polyethylene‐co‐vinyl alcohol pairs comprising varying amounts of HDPE‐g‐maleic anhydride compatibilizer precursor were prepared for obtaining model parameters. The inability of theories in monitoring the interfacial tension was accordingly uncovered. However, outcomes from both theoretical and experimental data provided some insights for elucidating the interplay between interfacial tension and rheological characteristics of the studied compatibilized blends. It was also attempted to uncover the relationships between particle size, particle size distribution, and rheological properties of blends compatibilized with different amounts of HDPE‐g‐maleic anhydride precursor. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46144.     

Phase morphology of PP/COC blends

Phase morphology of polymer blends PP/COC, where PP is polypropylene and COC is a copolymer of ethene and norbornene, was characterized by means of scanning electron microscopy (SEM) and scanning transmission electron microscopy (STEM). PP/COC blends were prepared by injection molding and their morphology was studied for six different compositions (90/10, 80/20, 70/30, 60/40, 50/50, and 25/75 wt %). The intention was to improve PP properties by forming COC cocontinuous phase, which should impart to the PP matrix higher stiffness, yield stress, and barrier properties. Surprisingly enough, all studied blends were found to have fibrillar morphology. In the 90/10, 80/20, and 70/30 blends, the PP matrix contained fibers of COC, whose average diameter increased with increasing COC fraction. In the 60/40 blend, the COC component formed in the PP matrix both fibers and larger elongated entities with PP fibers inside. The 50/50 blend was formed by COC cocontinuous phase with PP fibers and PP cocontinuous phase with COC fibers. In the 25/75 blend, PP fibers were embedded in the COC matrix. In all blends, the fibers had an aspect ratio at least 20, were oriented in the injection direction, and acted as a reinforcing component, which was proven by stress–strain and creep measurements. According to the available literature, the fibrous morphology formed spontaneously in PP/COC is not common in polymer blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 253–259, 2004     

Flow marks in injection molding of polypropylene and ethylene–propylene elastomer blends: Analysis of morphology and rheology

This paper reports an investigation of asynchronous flow marks on the surface of injection molded parts and short shots made from two different blends of polypropylene and ethylene–propylene random copolymer elastomers. Flow marks were observed on the surface with both blends; the spatial frequency of flow marks on the surface was greater in the blend B1, which also exhibited a greater contrast between the surface regions. The same blend was distinctly faster in the linear viscoelastic tests of shear creep recovery and shear viscosity growth. The degree of contrast between the flow‐mark regions and the out‐of‐flow‐mark regions was examined with a detailed analysis of SEM micrographs of the surface regions as well as the near wall regions from short shots. This revealed that the dispersed phase was highly stretched to cylindrical strands in the glossy surface regions of both blends and retracted in the dull regions to different extents in the two cases. A comparison of the particle size distributions and aspect ratio distributions in different regions established that rapid retraction of the suspended elastomer phase was the dominant cause of changes in particle shape between surface regions. Nonlinear shear creep and creep recovery curves of the two elastomer components showed that at a time of 1 s, the fractional strain recovery of the elastomer in B1 was much higher than that of the elastomer in B2. Hence, the nonlinear elastic recovery of the elastomer phase at short times is an important factor in flow mark formation with blends of polypropylene and olefinic elastomers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 423–434, 2005