Sunflower seed cake as reinforcing filler in thermoplastic composites

Dimensional stability, mechanical properties, and melting and crystallization behavior of polypropylene composites filled with sunflower seed cake (SSC) were investigated. Injection molded composites were prepared from the SSC flour and polypropylene with and without maleic anhydride‐grafted polypropylene (MAPP) at 30, 40, 50, and 60 wt % contents of the SSC flour. Twenty‐eight days thickness swelling and water absorption values of the specimens increased by 43 and 56% as the filler content increased from 30 to 60 wt %, respectively. The flexural modulus of the polypropylene composites increased from 3157 to 4363 MPa as the SSC flour increased from 30 to 60 wt %. The maximum flexural strength 38.4 MPa was observed for 40 wt % SSC flour filled specimens. However, further increment in the SCC flour decreased the flexural strength to 31.4 MPa. The tensile strength of the specimens decreased from 22.5 to 14 MPa while the tensile modulus increased from 3023 to 3677 MPa as the SSC flour increased from 30 to 60 wt %. The dimensional stability and mechanical properties of the composites were significantly improved by the incorporation of the coupling agent (MAPP). The effect of the MAPP addition was more pronounced for the strength than for the modulus. The melting temperature and degree of crystallinity of the neat polypropylene decreased with increasing content of the SSC flour. The degree of crystallinity of filled composites considerably increased with the incorporation of the MAPP. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Rheology of natural fibers thermoplastic compounds: Flow length and fiber distribution

The presented study investigates the flow length and the corresponding fiber content distribution in the injection‐moulded natural fiber reinforced thermoplastics and its relation to fiber type and processing parameters such as injection pressure, temperature, injection rate and mould tempering by increasing die temperature. In this research, polypropylene compounds with nominally 30 wt % hemp and sisal fibers are investigated. The influence of the injection pressure (500 and 1000 bar), melt temperature (180°C, 200°C, and 220°C), and die temperature (23°C and 80°C) on the fiber content distribution all over the sample is investigated. An increasing linear trend of fiber content along the spiral length is observed as an evidence of a fiber/polymer multiflow system. A pattern for fiber content distribution with respect to the fiber length along the injected spiral can be distinguished, where the longer fibers are usually found at the end of the injected part and the shorter fibers remain near mould entrance point. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39861.     

Efficiency of silver‐based antibacterial additives and its influence in thermoplastic elastomers

Styrene‐butylene/ethylene‐styrene‐based thermoplastic elastomers (TPE) are polymers with soft touch properties that are widely used for manufacturing devices that involve hand contact. However, when contaminated with microorganisms these products can contribute to spreading diseases. The incorporation of antibacterial additives can help maintain low bacteria counts. This work evaluated the antibacterial action of TPE loaded with silver ions and silver nanoparticles. The additives nanosilver on fumed silica (NpAg_silica), silver phosphate glass (Ag⁺_phosphate), and bentonite organomodified with silver (Ag⁺_bentonite) were added to the TPE formulation. The compounds were evaluated for tensile and thermal properties and antimicrobial activity against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus). All the additives eliminated over 90% of E. coli, but only NpAg_silica killed more than 80% of S. aureus population. The better effect of NpAg_silica was attributed to the additive's high specific surface area, which promoted greater contact with bacteria cells. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43956.     

Influence of ionic liquid on the polymer–filler coupling and mechanical properties of nano‐silica filled elastomer

The natural rubber (NR) nanocomposites were fabricated by filling ionic liquid (1‐allyl‐3‐methyl‐imidazolium chloride, AMI) modified nano‐silica (nSiO₂) in NR matrix through mechanical mixing and followed by a cure process. Based on the measurements of differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), solid state nuclear magnetic resonance spectroscopy, and Raman spectroscopy, it was proved that AMI could interact with nSiO₂ through hydrogen bonds. With the increase of AMI content, the curing rate of nSiO₂/NR increased. The results of bound rubber and dynamic mechanical properties showed that polymer–filler interaction increased with the modification of nSiO₂. Morphology studies revealed that modification of nSiO₂ resulted in a homogenous dispersion of nSiO₂ in NR matrix. AMI modified nSiO₂ could greatly enhance the tensile strength and tear strength of nSiO₂/NR nanocomposites. Compared to unmodified nSiO₂/NR nanocomposite, the tensile strength of AMI modified nSiO₂/NR nanocomposite increased by 102%. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44478.     

Compression wood as a source of reinforcing filler for thermoplastic composites

Compression wood (CW) is a reaction wood formed in gymnosperms in response to various growth stresses. Many of the anatomical, chemical, physical, and mechanical properties of CW differ distinctly from those of normal wood. Because of different properties, the CW is much less desirable than normal wood. This study was conducted to investigate the suitability of CW flour obtained from black pine (Pinus nigra Arnold) in the manufacture of wood plastic composite (WPC). Polypropylene (PP) and CW flour were compounded into pellets by twin‐screw extrusion, and the test specimens were prepared by injection molding. WPCs were manufactured using various weight percentages of CW flour/PP and maleic anhydride‐grafted PP (MAPP). Water absorption (WA), modulus of rupture (MOR), and modulus of elasticity (MOE) values were measured. The results showed that increasing of the CW percentage in the WPC increased WA, MOR, and MOE values. Using MAPP in the mixture improved water resistance and flexural properties. CW flour of black pine can be used for the manufacturing of WPC as a reinforcing filler. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Morphology and dynamical mechanical properties of poly ether ketone ketone (PEKK) with meta phenyl links

Poly ether ketone ketone (PEKK) with different proportion of meta phenyl links were investigated by combining differential scanning calorimetry and dynamic mechanical analysis. The influence of the Terephthalyl/Isophthalyl isomers (T/I) ratio on the vitreous phase is mild, the shift of the glass transition is limited to a few degrees and the vitreous G′ is only sensitive to the content of the crystalline phase. Contrarily, the increase of meta isomers is responsible for a significant decrease of the melting temperature (T_m) by 60 °C, which considerably facilitates processing. The modification of interchain interactions in the crystalline phase might be implied. A series of thermal protocols evidenced that the difference of crystallization behavior is also dependent upon the T/I isomer ratio. A time and temperature dependence of annealing on the double melting behavior of PEKK was observed. Regarding the mechanical behavior, the observed reinforcing effect due to the crystalline phase was more prominent in the rubbery state than in the glassy state. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43396.     

Novel CNC/silica hybrid as potential reinforcing filler for natural rubber compounds

This work describes the development of a low-density, renewable, and high reinforcing filler for natural rubber (NR) compounds. The cellulose nanocrystal (CNC)-based hybrid filler was synthesized by decorating the surface of CNCs with silica using a simple and efficient coprecipitation method. The properties of the prepared hybrid were investigated by field emission scanning electron microscopy, Fourier transform infrared spectroscopy, X-ray diffraction, nitrogen physisorption measurements, and Thermogravimetric analysis. Then, the prepared hybrid was incorporated in NR using two different approaches, namely, dry mixing and coprecipitation. The dynamic and tensile mechanical properties of the hybrid/NR compounds were evaluated indicating that: the coprecipitation method was found much more effective for homogeneous dispersion and the CNC/silica hybrid provided quite higher reinforcement to NR than reference silica; however, much lower density of the final compounds was obtained. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48332.     

Hybrid biocomposites with enhanced thermal and mechanical properties for structural applications

The current work focuses on enhancing the mechanical and thermal properties of sisal fiber reinforced composites that were previously used in developing interior automotive trims. In order to extend their use in other structural applications, two hybrid biocomposites with the combination of sisal (SF) and glass fiber (GF)‐SF20/GF10 and SF10/GF20 were blended with polypropylene via extrusion and injection molding process. Critical material properties such as density, fogging, acoustic, mechanical, thermal, and rheological properties were evaluated and results were analyzed using ANOVA. Hybridization of SF and GF enhanced flexural strength and thermal properties of the biocomposites by 33 and 19%, respectively, while no significant change in acoustic, impact and rheological properties were observed. The properties of the hybrid biocomposites were compared with the material specification of a battery tray and it was found that these hybrid biocomposites could be better alternative materials in structural applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42452.     

Effects of co‐hard segments on the microstructure and properties thermoplastic poly(ether ester) elastomers

A thermoplastic poly(ether ester) elastomer (TPEE) is composed of polyester hard segments and polyether soft segments. Polyester and polyether segments are often homopolymer segments. This work aims at incorporating poly(butylene phthalate (PBP) as co‐hard segments in the hard segments of poly(butylene terephthalate) (PBT)‐b‐poly(tetramethylene oxide) (PTMO) thermoplastic elastomer, and investigating structures and properties of the resulting materials, denoted as (PBT‐co‐PBP)‐b‐PTMO. (PBT‐co‐PBP)‐b‐PTMO was synthesized from dimethyl terephthalate (DMT), dimethyl phthalate (DMP), PTMO (M_n = 1000 g/mol), and 1,4‐butanediol (BDO). The crystallinity of (PBT‐co‐PBP)‐b‐PTMO first decreased and then increased with increasing PBP content from 5% to 10% due to a decrease in the average sequence length of the PBT hard segments. Its elongation at break was increased by 200–350%. When the mass fractions of PBT and PBP were 42% and 8%, respectively, the (PBT‐co‐PBP)‐b‐PTMO showed the best performance in terms of permanent deformation, strength, and hardness whose values were 30%, 25 MPa, and 37 D, respectively. All the synthesized copolymers had good thermal stability with a decomposition temperature of 400°C or so. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43337.     

Miscibility,UV resistance,thermal degradation,and mechanical properties of PMMA/SAN blends and their composites with MWCNTs

Poly(methyl methacrylate)/poly(styrene‐co‐acrylonitrile) (PMMA/SAN) blends, with varying concentrations, were prepared by melt‐mixing technique. The miscibility is ensured by fixing the acrylonitrile (AN) content of styrene acrylonitrile (SAN) as 25% by weight. The blends were transparent as well. The Fourier transform infrared spectroscopic (FTIR) studies did not reveal any specific interactions, supporting the well accepted ‘copolymer repulsion effect’ as the driving mechanism for miscibility. Addition of SAN increased the stability of PMMA towards ultraviolet (UV) radiations and thermal degradation. Incorporation of even 0.05% by weight of multi‐walled carbon nanotubes (MWCNTs) significantly improved the UV absorbance and thermal stability. Moreover, the composites exhibited good strength and modulus. However, at higher concentrations of MWCNTs (0.5 and 1% by weight) the thermo‐mechanical properties experienced deterioration, mainly due to the agglomeration of MWCNTs. It was observed that composites with 0.05% by weight of finely dispersed and well distributed MWCNTs provided excellent protection in most extreme climatic conditions. Thus, PMMA/SAN/MWCNTs composites can act as excellent light screens and may be useful, as cost‐effective UV absorbers, in the outdoor applications. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43628.     

Noncovalent assembly of carbon nanofiber–layered double hydroxide as a reinforcing hybrid filler in thermoplastic polyurethane–nitrile butadiene rubber blends

A new synthetic route was applied to develop carbon nanofiber (CNF)–layered double hydroxide (LDH) hybrid through a noncovalent assembly using sodium dodecyl sulfate as bridging linker between magnesium–aluminum LDH and CNF and then characterized. Furthermore, this hybrid was used as nanofiller in thermoplastic polyurethane–acrylonitrile butadiene rubber (TN; 1:1 w/w) blend. Mechanical measurements showed that the 0.50 wt % hybrid loaded TN blend exhibited the maximum improvements in the elongation at break, tensile strength, and storage modulus of 1.51 times and 167 and 261% (25 °C), respectively. Differential scanning calorimetric analysis and thermogravimetric analysis showed maximum improvements in the melting temperature (5 °C), crystallization temperature (17 °C), and thermal stability (14 °C) in the 0.50 wt % surfactant modified carbon nanofiber–LDH loaded blend compared to the neat blend. Such enhancement in the properties of the TN nanocomposites could be attributed to the homogeneous dispersion, strong filler–blend interfacial interaction, and synergistic effect. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43470.     

Graft copolymers of microcrystalline cellulose as reinforcing agent for elastomers based on natural rubber

In the present study, free radical graft copolymerization of acrylic monomers and microcrystalline cellulose (MCC) was applied to develop a biopolymer for natural rubber reinforcements. The copolymerization was carried out in aqueous media. Cerium ammonium nitrate was employed as the initiator in the presence of nitric acid. Acrylic monomers used in the copolymer synthesis were ethyl acrylate (EA) and butyl acrylate (BA). Effects of monomer concentration, initiator concentration, polymerization time, and polymerization temperature on the obtained graft copolymers were investigated. The graft parameters were obtained by thermal gravimetric analysis method. The obtained copolymers (MCC‐g‐PEA, MCC‐g‐PBA) were characterized by attenuated total reflection, wide‐angle X‐ray diffraction, field‐emission electron microscopy, and thermal gravimetric analysis. In comparison to native MCC, better thermal stability of graft copolymers were observed. In addition, the graft copolymers reinforced natural rubber composites were produced, and sulfur was used as the vulcanizing agent. Their vulcanization and mechanical properties were characterized. Comparing to the native MCC reinforced natural rubber composites, the copolymers reinforced natural rubber composites shows improved mechanical properties, indicating the copolymer's potential application as rubber reinforcements. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43087.     

Polycarbonate polyurethane elastomers synthesized via a solvent‐free and nonisocyanate melt transesterification process

Soluble and thermally stable polycarbonate polyurethane elastomers were synthesized through a solvent‐free and nonisocyanate melt transesterification process. The conditions of this process were studied, and the optimum conditions were as follows: the catalyst dibutyltin oxide dosage was 0.125 wt %, the raw material molar (n) ratio of dimethyl 1,6‐hexamethylene dicarbamate (HDC) to poly(carbonate macrodiol) (PCDL) was n(HDC)/n(PCDL) = 1:0.99, the reactants were prepolymerized under 100°C for 1 h and then under 185°C and a high vacuum for 4 h. Three different PCDLs were selected to participate in the reaction under the conditions mentioned previously, and their structures were characterized by Fourier transform infrared spectroscopy and X‐ray diffraction. The products obtained from this process were still stable under 280°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41377.     

Polypropylene/natural rubber thermoplastic elastomer: Effect of phenolic resin as a vulcanizing agent on mechanical properties and morphology

The aim of this study is to characterize thermoplastic elastomers (TPEs) from polypropylene and natural rubber with and without phenolic resin as a vulcanizing agent. The blends containing 40–60 wt % of polypropylene were mixed in an internal mixer and pressed with a compression molding machine. TPEs without rubber vulcanization, named as unvulcanized thermoplastic natural rubber (uTPNR) were compared to TPEs containing dynamic vulcanized rubber, referred as vulcanized thermoplastic natural rubber (vTPNR). The uTPNRs illustrated cocontinuous phase morphology, whereas the vTPNRs displayed dispersed phase of vulcanized natural rubber. Tensile properties, tear strength, thermal ageing resistance, ozone resistance, tension set, hardness and swelling test in toluene, IRM 903 oil and engine oil were carried out according to ASTM. It was found that tensile and tear strength, hardness and tension set of the uTPNRs increased with increasing polypropylene content. Dynamic vulcanization improved tensile strength, elongation at break, tension set and degree of swelling of the TPEs, whereas hardness and tear strength did not show significant change after dynamic vulcanization. The vTPNRs exhibited higher ozone resistance and swelling resistance than the uTPNRs. Reprocessability of the vTPNRs was investigated and showed that tensile strength decreased at 20 and 30% and elongation at break decreased at 13 and 27% for the first and the third reprocessing respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Ultrafine fly ash as a reinforcing filler in poly(lactic acid) matrix

Fly ash, inexpensive and not eco‐friendly material, is the residue from the coal burning in thermal power stations. If ways can be found to use it, it will facilitate applications for the ash materials and simultaneously reduce the pollution. In this study, silane‐grafted ultrafine fly ash (S‐UFA) was used as a reinforcing filler in poly(lactic acid) (PLA) to prepare a series of PLA/S‐UFA composites. The tensile strength of PLA/S‐UFA composites increases with the increase of S‐UFA content when less than 20 wt %; after a loading fraction greater than 30 wt %, the tensile strength of the composites decreases with the increasing S‐UFA weight fraction. The morphology of PLA/S‐UFA composites was observed by scanning electron microscope (SEM). X‐ray diffraction (XRD) analysis was applied to investigate the crystal structure of S‐UFA and the composites. The thermal properties of these composites were studied by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The TGA results showed that the thermal stability of PLA/S‐UFA composites slightly decreased with the increasing S‐UFA loading fraction. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43716.     

Influence of thermoplastic elastomers on adhesion in polyethylene–wood flour composites

The mechanical properties of recycled low-density polyethylene/wood flour (LDPE/WF) composites are improved when a maleated triblock copolymer styrene–ethylene/butylene–styrene (SEBS–MA) is added as a compatibilizer. The composites' tensile strength reached a maximum level with 4 wt % SEBS–MA content. The compatibilizer had a positive effect on the impact strength and elongation at break but decreased the composites' stiffness. Dynamic mechanical thermal analysis (DMTA), a lap shear adhesion test, and a scanning electron microscope (SEM) were used to investigate the nature of the interfacial adhesion between the WF/SEBS and between the WF/SEBS–MA. Tan δ peak temperatures for the various combinations showed interaction between the ethylene/butylene (EB) part of the copolymer and the wood flour in the maleated system. The shear lap test showed that adhesion between the wood and SEBS–MA is better than between the wood and SEBS. The electron microscopy study of the fracture surfaces confirmed good adhesion between the wood particles and the LDPE/SEBS–MA matrix. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1845–1855, 1998     

An epoxy‐ended hyperbranched polymer as a new modifier for toughening and reinforcing in epoxy resin

A new epoxy‐ended hyperbranched polyether (HBPEE) with aromatic skeletons was synthesized through one‐step proton transfer polymerization. The structure of HBPEE was confirmed by Fourier transform infrared spectroscopy (FTIR), and nuclear magnetic resonance (NMR) measurements. It was proved to be one high efficient modifier in toughening and reinforcing epoxy matrix. In particular, unlike most other hyperbranched modifiers, the glass transition temperature (T_g) was also increased. Compared with the neat DGEBA, the hybrid curing systems showed excellent balanced mechanical properties at 5 wt % HBPEE loading. The great improvements were attributed to the increased cross‐linking density, rigid skeletons, and the molecule‐scale cavities brought by the reactive HBPEE, which were confirmed by dynamical mechanical analysis (DMA) and thermal mechanical analysis (TMA). Furthermore, because of the reactivity of HBPEE, the hybrids inclined to form a homogenous system after the curing. DMA and scanning electron microscopy (SEM) results revealed that no phase separation occurred in the DGEBA/HBPEE hybrids after the introduction of reactive HBPEE. SEM also confirmed that the addition of HBPEE could enhance the toughness of epoxy materials as evident from fibril formation. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1064‐1073, 2013     

Preparation and properties of polyamide‐6‐based thermoplastic laminate composites by a novel in‐mold polymerization technique

In this work, a method for preparation of polyamide‐6 (PA6) based laminates reinforced by glass fiber‐ (GFL) or polyamide‐66 (PA66) textile structures (PL) via reactive injection molding is disclosed. It is based on in‐mold anionic polymerization of ε‐caprolactam carried out at 165°C in the presence of the respective reinforcements performed in newly developed prototype equipment whose design concept and operation are described. Both composite types were produced for reaction times of 20 min, with conversion degrees of 97–99%. Initial mechanical tests in tension of GFL samples displayed almost twofold increase of the Young's modulus and stress at break values when compared with the neat anionic PA6. The improvement was proportional to the volume fraction V_f of glass fiber fabric that was varied in the 0.16–0.25 range. A 300% growth of the impact strength was registered in PL composites with V_f of PA66 textile of 0.1. Removing the surface finish of the latter was found to be a factor for improving the adhesion at the matrix–fiber interface. The mechanical behavior of GFL and PL composites was discussed in conjunction with the morphology of the samples studied by optical and electron microscopy and the matrix crystalline structure as revealed by synchrotron X‐ray diffraction. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40083.     

Stearic acid as coupling agent in fly ash reinforced recycled polypropylene matrix composites: Structural,mechanical, and thermal characterizations

Two industrial wastes, fly ash (FA) and recycled polypropylene (RPP) were used to prepare a value‐added, sustainable, low cost composite material. Improving the interfacial interaction between the hydrophobic RPP matrix and the hydrophilic FA particles is important to get a good combination of properties. In order to tailor the interface, stearic acid was used as the coupling agent. The FA particles were coated with a saturated fatty acid, stearic acid (SA), in different weight % like 1, 2, 3, and 5. The SA coated fly ash particles were incorporated as filler in RPP matrix composites by melt mixing in 1 : 1 weight ratio. The composites were tested for their flexural properties, impact behavior, dynamic mechanical properties, fracture surface analysis, X‐ray diffraction (XRD) study, and differential scanning calorimetry (DSC). An increase in flexural modulus and impact strength was observed in the stearic acid coated FA/RPP composites. In 1 wt % SA treated FA/RPP (RFASA1) composites, a significant increase in glass transition temperature was observed along with an increase in crystallinity. A green, renewable, inexpensive chemical like stearic acid was thus found to be an effective coupling agent in fabrication of a composite with 50 wt % filler loading. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1996–2004, 2013     

Synthesis and spectroscopic and photoconduction characteristics of coaxial poly[2‐methoxy‐5‐(2′‐ethylhexyloxy)−1,4‐phenylene vinylene] single‐walled carbon nanotube films with ohmic‐like transport attributes

Highly luminescent, core–shell, single‐walled carbon nanotube–poly[2‐methoxy‐5‐(2′‐ethylhexyloxy)?1,4‐phenylene vinylene] (MEH‐PPV) one‐dimensional networks were synthesized by a multicycle unstable micellization method. The current–voltage data indicated that the charge transport within the nanowire network remained Ohmic, with the differential conductance scaling linearly with temperature in the temperature range of about 120 to 300 K. Further analysis based on the comparative study involving photoluminescence and Raman spectroscopic tests pointed to interchain interactions and nanotube–polymer interface as primary factors influencing the electronic characteristics of the processed samples. Likewise, steady‐state photoconduction tests confirmed that the heterointerface played a dominant role behind the increased photoresponse induced by exciton annihilation at a low bias regime. The study helped us identify the underlying physical mechanisms that controlled the optical, electrical, and photoconduction properties of the MEH‐PPV–carbon nanotube heteronetworks. Potentially, this will open a door to the development of next generation, low‐cost, all‐organic nanooptoelectronic devices and systems. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40029.