Crystallization and morphology of stereocomplexes in nonequimolar mixtures of poly(l-lactic acid) with excess poly(d-lactic acid)

Crystallization of nonequimolar compositions of poly(d-lactic acid) with low-molecular-weight poly(l-lactic acid) (PDLA/LM_w-PLLA) blends leads to formation of various fractions of stereocomplexed PLA (sc-crystallites) and homocrystallites (PDLA or PLLA). For the PDLA/LM_w-PLLA blends within the composition window of LM_w-PLLA content between 30 and 50 wt%, only sc-crystal exists and no homocrystal is present. On the other hand, for PDLA/LM_w-PLLA blends with excess PDLA, e.g. PDLA/LM_w-PLLA = 90/10, atomic-force microscopy (AFM) characterization on various stages of crystallization of sc-PLA crystal with PDLA homocrystal shows a repetitive stacking of excess PDLA on pre-formed sc-PLA crystal serving as crystallizing templates. The crystallization initially begins with string-like (fibril-like) PDLA lamellae, followed with PDLA aggregating on sc-PLA crystal into a bead-on-string crystal, then growing to thicker irregularly-shaped dough-like lamellae. Repetitive growth cycle from strings to bead-on-string lamellae continues on top of the dough-like lamellae as new substrates, until ending impingement of the PDLA spherulites.     

Melting behavior of poly(l-lactic acid): X-ray and DSC analyses of the melting process

To clarify the melting behavior of poly(l-lactic acid) (PLLA), the wide-angle X-ray diffraction patterns of the isothermally crystallized PLLA samples (ICSs) were successively obtained during heating. We have already suggested the discrete change in the crystallization behavior of PLLA at a crystallization temperature (T_c) of 113 °C (= T_b) and formation of two crystal modifications for the ICSs obtained in the temperature range T_c ≤ T_b and T_c ≥ T_b. It was elucidated from the change in the X-ray diffraction pattern that the phase transition from the low-temperature crystal modification (α′-form) to the high-temperature one (α-form) occurred in a range 155-165 °C for the ICSs(T_c ≤ T_b), and that the crystal structure for the ICSs(T_c ≥ T_b) did not change. Recrystallization during heating, which is the origin of the multiple melting behavior, was proved by the increase in the diffraction intensity before steep decrease due to the final melting. A temperature derivative curve of the X-ray diffraction intensity almost coincided with the DSC melting curve.     

A study on cytocompatible poly(chitosan-g-l-lactic acid)

A novel cytocompatible graft copolymer of chitosan and l-lactic acid (CL) was prepared by grafting l-lactic acid onto the amino groups in chitosan without a catalyst. The structures of the CL graft copolymers were characterized by FTIR, ¹³C-NMR and X-ray measurements. Degree of substitution and side-chain length were evaluated from salicylaldehyde and elemental analysis. The tensile strength and water uptake of the CL copolymers films were investigated as a function of feed ratio of LA/CS. The influence of pH on the swelling behavior of the copolymer films was determined and interpreted. Fibroblast culture was performed to evaluate cell proliferation on the copolymers films. The results showed that the cell growth rate on the copolymers films is faster than chitosan obviously.     

Synthesis and characterization of poly(l-glutamic acid)-block-poly(l-phenylalanine)

Poly(γ-benzyl l-glutamate)-block-poly(l-phenylalanine) was prepared via the ring opening polymerization of γ-benzyl l-glutamate N-carboxyanhydride and l-phenylalanine N-carboxyanhydride using n-butylamine·HCl as an initiator for the living polymerization. Polymerization was confirmed by ¹H-nuclear magnetic resonance spectroscopy and matrix assisted laser desorption ionization time of flight mass spectroscopy. After deprotection, the vesicular nanostructure of poly(l-glutamic acid)-block-poly(l-phenylalanine) particles was examined by transmission electron microscopy and dynamic light scattering. The pH-dependent properties of the nanoparticles were evaluated by means of ζ-potential and transmittance measurements. The results showed that the block copolypeptide could be prepared using simple techniques. Moreover, the easily prepared PGA-PPA block copolypeptide showed pH-dependent properties due to changes in the PGA ionization state as a function of pH; this characteristic could potentially be exploited for drug delivery applications.     

Improvement of heat stability of poly(l-lactic acid) by radiation-induced crosslinking

Poly(l-lactic acid) (PLLA) has poor heat stability above its glass transition temperature (T_g∼60 °C). To improve its softing above T_g, PLLA was mixed with small amount of crosslinking agents and irradiated with various irradiation doses to introduce crosslinking between polymer chains. The most effective agent for radiation crosslinking was triallyl isocyanurate (TAIC). For melt-quenched PLLA, it was found that the most optimal conditions to introduce crosslinking were around 3% of TAIC and the irradiation dose of 50 kGy. The typically crosslinked PLLA showed very low crystallinity because of wide formation of molecular chain network that inhibited molecular motion for crystallization. Notable heat stability above T_g was given by annealing of PLLA samples. Enzymatic degradation of PLLA was retarded with introduction of crosslinks.     

Dielectric study on dynamics and conformation of poly(d,l-lactic acid) in dilute and semi-dilute solutions

Fractionated samples of d,l-poly(lactic acid) (PLA) were prepared and the dielectric normal mode relaxation was studied for dilute and semi-dilute solutions of the PLA in a good solvent benzene. Results indicate that in the dilute regime the normal mode relaxation time is proportional to [η]M_w in agreement with the Rouse-Zimm theory, where [η] and M_w denote the intrinsic viscosity and weight average molecular weight, respectively. The dielectric relaxation strength which is proportional to the mean square end-to-end distance 〈r²〉 increases with increasing M_w with the power of 2ν, where ν is the excluded volume parameter determined from [η]. The relaxation time in the semi-dilute regime increases with increasing concentration C due to increases of the entanglement density and the friction coefficient. The relaxation time corrected to the iso-friction state agrees approximately with the dynamic scaling theories. The relaxation strength decreases with increasing concentration indicating that 〈r²〉 decreases on account of the screening of the excluded volume effect. The concentration dependence of 〈r²〉 agrees approximately with the scaling theory proposed by Daoud and Jannink.     

Crystallization behavior of poly(l-lactic acid) affected by the addition of a small amount of poly(3-hydroxybutyrate)

The miscibility, crystallization and subsequent melting behavior in binary biodegradable polymer blends of poly(l-lactic acid) (PLLA) and low molecular weight poly(3-hydroxybutyrate) (PHB) have been investigated by differential scanning calorimetry (DSC), Fourier-transform infrared (FTIR) spectroscopy, and wide-angle X-ray diffraction (WAXD). DSC analysis results indicted that PLLA showed no miscibility with high molecular weight PHB (M_w = 650,000 g mol⁻¹) in the 80/20, 60/40, 40/60, 20/80 composition range of the PHB/PLLA blends. On the other hand, it showed some limited miscibility with low molecular weight PHB (M_w = 5000 g mol⁻¹) when the PHB content was below 25%, as evidenced by small changes in the glass transition temperature of PLLA. The partial miscibility was further supported by changes of cold-crystallization behavior of PLLA in the blends. During the nonisothermal crystallization, it was found that the addition of a small amount of PHB up to 30% made the cold-crystallization of PLLA occur in the lower temperature. Meanwhile, the crystallization of PHB and PLLA was observed in the heating process by monitoring characteristic IR bands of each component for the low molecular weight PHB/PLLA 20/80 and 30/70 blends. The temperature-dependent IR and WAXD results also revealed that for PLLA component crystallization, the disorder (α′) phase of PLLA was produced, and that the α′ phase changed to the order (α) phase just prior to the melting point.     

Raman microspectroscopy study of structure, dispersibility, and crystallinity of poly(hydroxybutyrate)/poly(l-lactic acid) blends

The structure, dispersibility, and crystallinity of poly(3-hydroxybutyrate) (PHB) and poly(l-lactic acid) (PLLA) blends are investigated by using Raman microspectroscopy. Four kinds of PHB/PLLA blends with a PLLA content of 20, 40, 60, and 80 wt% were prepared from chloroform solutions. Differences in the Raman microspectroscopic spectra between the spherulitic and nonspherulitic parts in the blends mainly lie in the CO stretching band and C-O-C and C-C skeletal stretching bands of PHB and PLLA. In addition to such bands, the Raman spectra of spherulitic structure in the blends show a band due to the CH₃ asymmetric stretching mode at an unusually high frequency (3009 cm⁻¹), suggesting the existence of a C-H?OC hydrogen bond of PHB in the spherulite. The existence of C-H?OC hydrogen bond is one of the unambiguous evidence for the crystallization of PHB component in the blends. Therefore, it is possible to distinguish Raman bands due to each component in the spectra of blends. Raman spectra of the spherulitic structure in the blends are similar to a Raman spectrum of pure crystalline PHB, while those of the nonspherulitic parts in the blends have each component peak of PHB and PLLA. The present study reveals that the PHB component is crystallized in the blends irrespective of the blend ratio, and that both components are mixed in the nonspherulite parts. The crystalline structure of PHB and the nonspherulitic parts of PLLA in the blends are characterized, respectively, by the unique band of C-H?OC hydrogen bond at 3009 cm⁻¹ and CCO deformation bands near 400 cm⁻¹.     

Melting behavior of poly(l-lactic acid): Effects of crystallization temperature and time

Effects of crystallization temperature and time on the melting behavior of poly(l-lactic acid) were studied with differential scanning calorimetry (DSC). The isothermal crystallization was performed at various temperatures (T_cs), and DSC melting curves for the isothermally crystallized samples were obtained at 10 K min⁻¹. When T_c was lower than T_d (∼135 °C), the double melting peaks appeared. The melting behavior, especially T_c dependence of the melting temperature (T_m), discretely changed at T_b (=113 °C), in accordance with the discrete change of the crystallization behavior at T_b, which was previously reported. When T_c was higher than T_d, a single melting peak appeared. In addition, T_c dependence of dT_m/dT_c discretely changed at T_d. That is, the melting behavior, especially T_c dependence of T_m and dT_m/dT_c, are different in three temperature regions of T_c divided by T_b and T_d: Regions I (T_c ≤ T_b), II (T_b ≤ T_c ≤ T_d), and III (T_d ≤ T_c). The effect of crystallization time on the melting behavior, melting temperature and heat of fusion in each temperature region of T_c is also discussed.     

A novel biodegradable multiblock poly(ester urethane) containing poly(l-lactic acid) and poly(butylene succinate) blocks

A novel biodegradable multiblock poly(ester urethane) (PEU), consisting of poly(l-lactic acid) (PLLA) and poly(butylene succinate) (PBS) blocks, has been successfully synthesized via chain-extension reaction of dihydroxyl terminated PLLA (PLLA-OH) and PBS prepolymers (PBS-OH) using toluene-2,4-diisocyanate (TDI) as a chain extender. The chemical structures and molecular weights of PEUs, containing different block lengths and weight fractions of PLLA and PBS, were characterized by ¹H NMR and GPC. The effects of the structures on the physical properties of PEUs were systematically studied by means of DSC, TGA, WAXD and tensile testing. The DSC results indicated that PLLA segment was compatible well with PBS segment in amorphous phase and the crystallization of PEU was predominantly caused by PBS segment, which was also confirmed by WAXD. The results of tensile testing showed that the extensibility of PLLA was largely improved by incorporating PBS segment. The PEU can be used as a potential substitute for some petroleum-based thermoplastics.     

Poly(l-lactic acid) short fibers prepared by solvent evaporation using sodium tripolyphosphate

A porous material consisting of biodegradable polymer fibers may be one of the best candidates for implants used in the regeneration of damaged tissue, because it has a continuous pore structure that would allow ingrowth of nutriments, tissues, blood vessels or cells. In the present work, short fibers of biodegradable poly(l-lactic acid) (PLLA) were successfully prepared by the dropwise addition of PLLA dissolved in methylene chloride to a poly(vinyl alcohol) (PVA) solution containing sodium tripolyphosphate with stirring. It was suggested that droplets of the PLLA solution form spheres coated with PVA, which are then deformed into fibrous shapes due to stirring. The length of fibers was 200-800 μm and was controlled by the stirring rate, the PLLA concentration of the droplets and the PVA concentration. A PLLA porous block could be easily prepared by sintering the PLLA fibers at 173 °C for 10 min. The material had a continuous pore structure with the average pore size of approximately 40 μm and porosity of about 80%.     

Poly(l-lactic acid)/SiO2 nanocomposites via in situ melt polycondensation of l-lactic acid in the presence of acidic silica sol: Preparation and characterization

In situ melt polycondensation of l-lactic acid (LLA) in the presence of acidic silica sol (aSS) is proposed for the first time to prepare PLLA/SiO₂ nanocomposites. The SiO₂ nanoparticles were readily dispersed in LLA monomer, which has similar polarity and hydrophilicity to the silica sol medium. During the polycondensation process, both the matrix and the surface of SiO₂ nanoparticles changed from high polarity/hydrophilicity to weak polarity/hydrophobicity due to simultaneous chain growth in the organic phase and chemical grafting on the particle surface. The chemical grafting provided steric stabilization and ensured satisfactory nano-scale dispersion in the final nanocomposites. The introduction of SiO₂ nanoparticles resulted in unchanged yield and better color. The molecular weight kept almost constant at low SiO₂ content (<8 wt%) but decreased at higher SiO₂ content. The method is also characterized by commercially available and cheap starting material and environmentally benign process. It appears to be a promising approach for the preparation of PLLA/SiO₂ nanocomposites.     

Controlled crystal nucleation in the melt-crystallization of poly(l-lactide) and poly(l-lactide)/poly(d-lactide) stereocomplex

Among the various inorganic nucleators examined, Talc and an aluminum complex of a phosphoric ester combined with hydrotalcite (NA) were found to be effective for the melt-crystallization of poly(l-lactide) (PLLA) and PLLA/poly(d-lactide) (PDLA) stereo mixture, respectively. NA (1.0 phr (per one hundred resin)) can exclusively nucleate the stereocomplex crystals, while Talc cannot suppress the homo crystallization of PLLA and PDLA in the stereo mixture. Double use of Talc and NA (in 1.0 phr each) is highly effective for enhancing the crystallization temperature of the stereo complex without forming the homo crystals. The stereocomplex crystals nucleated by NA show a significantly lower melting temperature (207 °C) than the single crystal of the stereocomplex (230 °C) in spite of recording a large heat of crystallization ΔH_c (54 J/g). Photomicrographic study suggests that the spherulites with a symmetric morphology are formed in the stereo mixture added with NA while the spherulites do not grow in size in the mixture added with Talc. The exclusive growth of the stereocomplex crystals by the melt-crystallization process will open a processing window for the PLLA/PDLA.     

Crystallization, structure and properties of plasticized poly(l-lactide)

Poly(l-lactide) (PLA) was plasticized with poly(ethylene glycol)s having M_w of 400 and 600 g/mol. In addition to poly(ethyne glycol)s with hydroxyl end groups, monomethyl ethers of poly(ethylene glycol) having M_w of 550 and 750 g/mol, with chains terminated with hydroxyl groups and methyl groups, were used. The effect of different end groups on the plasticization of both amorphous and semicrystalline PLA was studied. The crystallization, structure, thermal and tensile properties of PLA and PLA with 5 and 10 wt% of plasticizers were explored. No marked effect induced by different end groups of plasticizers was found. All the plasticizers used decreased T_g and increased the ability of PLA to cold crystallization. While an amorphous plasticized PLA could be deformed to about 550%, a semicrystalline PLA with the same total plasticizer content exhibited nonuniform plasticization of the amorphous phase and less ability to the plastic deformation. Nevertheless, a 20% elongation at break was achieved for a semicrystalline PLA with 10 wt% of the plasticizer. The plastic deformation of both neat and plasticized PLA was associated with crazing.     

Phase behaviour of l-lactic acid based polymers of low molecular weight in supercritical carbon dioxide at high pressures

The results of investigations of phase behaviour in the systems l-lactic acid based polymers + carbon dioxide at high pressures are presented. The measurements have been performed in wide temperature and composition ranges. Two samples of the polymer differing in molecular weight (M_n: 1080 and 3990 g/mol) have been investigated. Both samples of the polymer were characterized with the gel permeation chromatography and NMR spectroscopy. The influence of the structure of the polymer on the solubility in supercritical carbon dioxide has been discussed. The results obtained suggest that the solubility of low molecular weight l-lactic acid based polymers in supercritical carbon dioxide is not controlled by its size, but to a large extent by the character of its terminal groups. The phase behaviour in the system l-lactic acid + carbon dioxide has been also investigated and the results were compared with those for the systems composed of l-lactic acid based polymers and carbon dioxide.     

Isothermal and non-isothermal crystallization behavior of poly(l-lactic acid): Effects of stereocomplex as nucleating agent

The effects of incorporated poly(d-lactic acid) (PDLA) as poly(lactic acid) (PLA) stereocomplex crystallites on the isothermal and non-isothermal crystallization behavior of poly(l-lactic acid) (PLLA) from the melt were investigated for a wide PDLA contents from 0.1 to 10 wt%. In isothermal crystallization from the melt, the radius growth rate of PLLA spherulites (crystallization temperature (T_c)≥125 °C), the induction period for PLLA spherulite formation (t_i) (T_c≥125 °C), the growth mechanism of PLLA crystallites (90 °C≤T_c≤150 °C), and the mechanical properties of the PLLA films were not affected by the incorporation of PDLA or the presence of stereocomplex crystallites as a nucleating agent. In contrast, the presence of stereocomplex crystallites significantly increased the number of PLLA spherulites per unit area or volume. In isothermal crystallization from the melt, at PDLA content of 10 wt%, the starting, half, and ending times for overall PLLA crystallization (t_c(S), t_c(1/2), and t_c(E), respectively) were much shorter than those at PDLA content of 0 wt%, due to the increased number of PLLA spherulites. Reversely, at PDLA content of 0.1 wt%, the t_c(S), t_c(1/2), and t_c(E) were longer than or similar to those at PDLA content of 0 wt%, probably due to the long t_i and the decreased number of spherulites. This seems to have been caused by free PDLA chains, which did not form stereocomplex crystallites. On the other hand, at PDLA contents of 0.3-3 wt%, the t_c(S), t_c(1/2), and t_c(E) were shorter than or similar to those at PDLA content of 0 wt% for the T_c range below 95 °C and above 125 °C, whereas this inclination was reversed for the T_c range of 100-120 °C. In the non-isothermal crystallization of as-cast or amorphous-made PLLA films during cooling from the melt, the addition of PDLA above 1 wt% was effective to accelerate overall PLLA crystallization. The X-ray diffractometry could trace the formation of stereocomplex crystallites in the melt-quenched PLLA films at PDLA contents above 1 wt%. This study revealed that the addition of small amounts of PDLA is effective to accelerate overall PLLA crystallization when the PDLA content and crystallization conditions are scrupulously selected.     

Thermal degradation of poly(l-lactide): effect of alkali earth metal oxides for selective l,l-lactide formation

To achieve the feed stock recycling of poly(l-lactide) (PLLA) to l,l-lactide, PLLA composites including alkali earth metal oxides, such as calcium oxide (CaO) and magnesium oxide (MgO), were prepared and the effect of such metal oxides on the thermal degradation was investigated from the viewpoint of selective l,l-lactide formation. Metal oxides both lowered the degradation temperature range of PLLA and completely suppressed the production of oligomers other than lactides. CaO markedly lowered the degradation temperature, but caused some racemization of lactide, especially in a temperature range lower than 250 °C. Interestingly, with MgO racemization was avoided even in the lower temperature range. It is considered that the effect of MgO on the racemization is due to the lower basicity of Mg compared to Ca. At temperatures lower than 270 °C, the pyrolysis of PLLA/MgO (5 wt%) composite occurred smoothly causing unzipping depolymerization, resulting in selective l,l-lactide production. A degradation mechanism was discussed based on the results of kinetic analysis. A practical approach for the selective production of l,l-lactide from PLLA is proposed by using the PLLA/MgO composite.     

pH-dependent self-assembly of amphiphilic poly(l-glutamic acid)-block-poly(lactic-co-glycolic acid) copolymers

A novel biodegradable AB-type diblock copolymer poly(L-lactic- co-glycolic acid)-block-poly(l-glutamic acid) (PLGA-b-PGA) was synthesized by a macromolecular coupling reaction between carboxyl-terminated PLGA and amino-terminated poly(γ-benzyl-glutamate) (PBLG) and the subsequent elimination of the protecting benzyl group. The structures of PLGA-PGA and its precursors were confirmed by Fourier transform infrared spectroscopy (FT-IR), ¹H nuclear magnetic resonance (¹H NMR) spectroscopy and gel permeation chromatography (GPC). This synthetic strategy simplified a former synthesis process of polypeptide-poly(l-lactic acid)(PLA); by using this new synthetic route the molecular weight and block ratio of PLGA-PGA could be easily controlled by adjusting the chain length of PLGA/PGA. The pH sensitivity and self-assembly behavior of PLGA-PGA copolymer were investigated by environmental scanning electron microscopy (ESEM), transmission electron microscopy (TEM) and dynamic light scattering (DLS). The results showed that the copolymer exhibited high pH responses, and the morphologies of the copolymer aggregates underwent four stages orderly with the pH increase (pH = 3-9): a disorganized form, micelles, semi-vesicles with thick walls and vesicles. Such a pH-dependent self-assembly process of the copolymer is promising for drug control release and bio-applications.     

Crystallization behavior of linear 1-arm and 2-arm poly(l-lactide)s: Effects of coinitiators

Linear 1-arm and 2-arm poly(l-lactide) [i.e., poly(l-lactic acid) (PLLA)] polymers having relatively low number-average molecular weights (M_n) (≤5 × 10⁴ g mol⁻¹) were synthesized by ring-opening polymerization of l-lactide initiated with tin(II) 2-ethylhexanoate (i.e., stannous octoate) and coinitiators of l-lactic acid, 1-dodecanol (i.e., lauryl alcohol), and ethylene glycol (these PLLA polymers are abbreviated as LA, DN, and EG, respectively). For M_n below 1.5 × 10⁴ g mol⁻¹, non-isothermal crystallization during heating and isothermal spherulite growth were disturbed in linear 2-arm PLLA (EG) compared to those in linear 1-arm PLLA (LA and DN). This finding indicates that the chain directional change, the incorporation of the coinitiator moiety as an impurity in the middle of the molecule, and their mixed effect disturbed the crystallization of linear 2-arm PLLA compared to that of linear 1-arm PLLA, in which the chain direction is unvaried and the coinitiator moiety is incorporated in the chain terminal. Also, the finding strongly suggests that the reported low crystallizability of multi-arm PLLA (arm number ≥ 3) compared to that of linear 1-arm PLLA is caused not only by the presence of branching points but also by the chain directional change, the incorporation of the coinitiator moiety in the middle of the molecule, and their mixed effect. The effects of the chain directional change and the position of the incorporated coinitiator moiety on the crystallization and physical properties of linear 1-arm and 2-arm PLLA decreased with an increase in M_n.     

Transcrystalline structures of poly(l-lactide)

Poly(l-lactide) (PLLA) film containing transcrystalline (TC) structures can easily be obtained by placing PLLA films melted between two poly(tetrafluoroethylene) (PTFE) sheets, followed by isothermal crystallization at 122 °C. The fine structures of the PLLA-TC film were studied by various structural techniques such as X-ray diffractometry, optical microscopy and transmission electron microscopy. We also examined the purification effect upon the morphology of PLLA-TC film. The formation of the TC structures revealed that one-dimensional spherulitic growth occurred from the assembling impurities as nucleation agent near the PTFE substrate in the heterogeneous nucleation system. We found that the b-axis of PLLA crystal was parallel to the lamellae growth direction confirmed using X-ray diffraction. The precipitated PLLA film crystallized in a similar process exhibited scanty TC textures, suggesting that the existence of impurity in the PLLA sample was an important factor for the formation of those structures.