细乳液聚合胶乳性能的研究

本文用细乳液聚合方法制备了一系列苯乙烯/丙烯酸丁酯,甲基丙烯酸甲酯/丙烯酸丁酯胶乳,从多方面考察了其胶乳和胶膜的性能,并与传统乳液聚合方法制得的胶乳进行了比较,结果表明,采用细乳液聚合方法制备得到的胶乳具有更优良的性能.     

梯度苯丙乳液的合成

以苯乙烯(St)和丙烯酸丁酯(BA)为主要核单体,甲基丙烯酸甲酯(MMA)、丙烯酸丁酯(BA)为主要壳单体,甲基丙烯酸(MAA)和甲基丙烯酸羟丙酯(HPMA)为功能性单体,采用梯度乳液聚合法制备了硬核软壳型苯丙乳液。考察了聚合工艺,乳化剂的配比及含量,引发剂浓度,反应温度以及功能性单体含量对乳液聚合过程及性能的影响。结果表明:乳化剂占单体总量的1%,DSB/OP-10的质量比为2∶1,引发剂占单体总量的0.5%,反应温度为80℃,功能性单体含量为4%时,聚合稳定,凝胶量少,乳液性能优异,且采用梯度乳液聚合方式可有效降低乳液的最低成膜温度。通过红外光谱测定了苯丙共聚物的结构组成,透射电镜(TEM)对粒子结构进行分析,验证了其梯度结构形态。     

水溶性单体共聚法制备无皂苯丙乳液的研究

以苯乙烯(St)、丙烯酸(AA)、甲基丙烯酸甲酯(MMA)和丙烯酸丁酯(BA)为共聚单体,制备了无皂苯丙乳液;然后以AA含量、中和度、引发剂含量和软/硬单体配比等为试验因素,以乳液稳定性和粒径为考核指标,采用单因素试验法优选出制备无皂苯丙乳液的最佳工艺条件。结果表明:当w(引发剂)=1.2%和w(AA)=4.5%(均相对于单体总质量而言)、中和度为0.8、m(BA)∶m(St+MMA)=4∶6和反应温度为78℃时,可制得粒径为纳米级的高固含量稳定乳液。     

丙烯酸酯乳液胶粘剂的合成及其性能研究

以丙烯酸丁酯(BA)、甲基丙烯酸甲酯(MMA)、苯乙烯(St)、丙烯腈(AN)和丙烯酸(AA)为单体,十二烷基硫酸钠(SDS)为乳化剂,过硫酸钾(KPS)为引发剂,通过半连续乳液聚合方法合成了丙烯酸酯乳液胶粘剂。研究了软硬单体配比、不同硬单体以及功能单体AA对胶粘剂性能的影响。研究结果表明,当m(BA)∶m(MMA)∶m(AN+St)=75∶15∶10[其中m(AN)∶m(St)=1∶3]、w(AA)=2份时,制备的乳液胶粘剂具有较好的剪切强度、拉伸强度和耐水性。     

St-BA-BVP无皂共聚物阳离子乳胶粒大小及形态研究

合成阳离子共单体 1-丁基 ,4 -乙烯吡啶溴化铵 ( BVP) ,并以偶氮二异丁基咪盐酸 ( A IBA)作引发剂 ,制备苯乙烯 /丙烯酸丁酯 ( St/ BA )共聚物乳液 ,通过 TEM研究改变 BVP的浓度、St/ BA主单体的配比及单体加料方式对 P( St/ BA / BV P)乳胶粒大小形态的影响 ,结果表明批量法和单体全滴加法制备的乳胶粒形状规则、分布均匀、半连续法制备的乳胶粒子呈多分散分布 ,粒径相差很大 ,且 P( St) / P( BA)得到的乳胶粒呈明显的核壳结构。     

Synthesis and characterization of poly(methyl methacrylate–butyl acrylate–acrylic acid)/polyaniline core–shell nanoparticles in miniemulsion media

Conductive polymer particles, polyaniline (PANI)‐coated poly(methyl methacrylate–butyl acrylate–acrylic acid) [P(MMA–BA–AA)] nanoparticles, were prepared. The P(MMA–BA–AA)/PANI core–shell complex particles were synthesized with a two‐step miniemulsion polymerization method with P(MMA–BA–AA) as the core and PANI as the shell. The first step was to prepare the P(MMA–BA–AA) latex particles as the core via miniemulsion polymerization and then to prepare the P(MMA–BA–AA)/PANI core–shell particles. The aniline monomer was added to the mixture of water and core nanoparticles. The aniline monomer could be attracted near the outer surface of the core particles. The polymerization of aniline was started under the action of ammonium persulfate (APS). The final product was the desired core–shell nanoparticles. The morphology of the P(MMA–BA–AA) and P(MMA–BA–AA)/PANI particles was characterized with transmission electron microscopy. The core–shell structure of the P(MMA–BA–AA)/PANI composites was further determined by Fourier transform spectroscopy and ultraviolet–visible measurements. The conductive flakes made from the core–shell latexes were prepared, and the electrical conductivities of the flakes were studied. The highest conductivity of the P(MMA–BA–AA)/PANI pellets was 2.05 S/cm. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

结合磷阻燃型苯丙共聚乳液胶粘剂的合成及性能研究

以苯乙烯(St)、丙烯酸丁酯(BA)、丙烯酸乙酯(EA)、甲基丙烯酸甲酯(MMA)、丙烯酸(AA)和含磷单体为共聚单体,采用预乳化种子乳液聚合法制备PSA(结合磷型苯丙共聚乳液胶粘剂),并在PSA中添加少量无机阻燃剂APP(聚磷酸铵)制备CPSA(复合型阻燃胶粘剂)。系统研究了含磷单体和APP含量对乳液稳定性、胶膜剥离强度、涂层阻燃性和热性能等影响。结果表明:当m(St+BA+EA+MMA+AA)=40 g、m(St)∶m(BA)∶m(EA)∶m(MMA)∶m(AA)=16∶90∶60∶24∶5、w(含磷单体)=4%和w(APP)=12%(相对于单体总质量而言)时,可制成稳定性、剥离强度和阻燃性能俱佳的CPSA。     

Morphologies and dynamic mechanical properties of core‐shell emulsifier‐free latexes and their copolymers for P(BA/MMA)/P(MMA/BA) and P(BA/MMA)/PSt systems in the presence of AHPS

Different poly(methyl methacrylate/n‐butyl acrylate)/poly(n‐butyl acrylate/methyl methacrylate) [P(BA/MMA)/P(MMA/BA)] and poly(n‐butyl acrylate/methyl methacrylate)/polystyrene [P(BA/MMA)/PSt] core‐shell structured latexes were prepared by emulsifier‐free emulsion polymerization in the presence of hydrophilic monomer 3‐allyloxy‐2‐hydroxyl‐propanesulfonic salt (AHPS). The particle morphologies of the final latexes and dynamic mechanical properties of the copolymers from final latexes were investigated in detail. With the addition of AHPS, a latex of stable and high‐solid content (60 wt %) was prepared. The diameters of the latex particles are ～0.26 μm for the P(BA/MMA)/P(MMA/BA) system and 0.22–0.24 μm for the P(BA/MMA)/PSt system. All copolymers from the final latexes are two‐phase structure polymers, shown as two glass transition temperatures (T_gs) on dynamic mechanical analysis spectra. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3078–3084, 2002     

核/壳型聚硅氧烷丙烯酸酯复合乳液的制备

采用种子乳液聚合的方法制备了具有核/壳结构的聚硅氧烷丙烯酸酯复合乳液,研究了乳化剂、单体的投料方式及配比对乳液性质的影响。结果表明:通过种子乳液聚合,得到了含氢聚硅氧烷/丙烯酸丁酯/苯乙烯/甲基丙烯酸甲酯/甲基丙烯酸（PHMS/BA/St/MMA/MAA）共聚物复合乳液,乳液性能稳定,该乳液所制得的胶膜具有优良的性能。     

苯乙烯-有机硅烷共聚物作为助稳定剂的细乳液聚合研究

以苯乙烯(St)与甲基丙烯酰氧基丙基三乙氧基硅烷(TEPM)的共聚物P(St-TEPM)为助稳定剂,用于不同亲水性单体的细乳液聚合.考察了P(St-TEPM)助稳定剂在不同亲水性单体(St、甲基丙烯酸甲酯MMA、醋酸乙烯酯VAc)的细乳液聚合过程中对单体转化率、聚合物粒子粒径的影响及成核机理.结果表明,P(St-TEPM)单独作为助稳定剂用于不同单体(St、MMA、VAc)的细乳液聚合,亲油性较好的St和亲水性较好的VAc的聚合转化率分别为90.6%和63.8%,聚合物粒子的最终数目和单体液滴的起始数目(N pf/Nmi )分别为1.06和0.10.通过以上分析认为P(St-TEPM)可以作为细乳液聚合的助稳定剂使用,亲油性单体St聚合机理以单体液滴成核为主体.     

A study on the synthesis of acrylic composite particles and investigation of their characterization

Core-shell latexes were synthesized by sequential emulsion polymerization of methyl methacrylate (MMA), styrene (St), and ethyl acrylate (EA) in the presence of anionic surfactant, and the characteristics of these latexes were evaluated. The core latex had to be synthesized carefully to avoid the formation of secondary particles. The sequential polymerization method adopted for this synthesis took advantage of stabilizing particles grown during shell polymerization. In core-shell latex polymerization, to suppress the generation of new particles and to minimize the gelation during the shell polymerization, the amount of surfactant (Sodium dodecyl benzene sulfonate: SDBS) should be reduced to the minimum, 0.01 wt% and 0.02 wt% of SDBS to amount of monomer, respectively, when the Polymethyl methacrylate (PMMA) and Polystyrene (PSt) core latexes are prepared. In addition, the monomer pre-emulsion method is better than monomer-add method. The core-shell structure for composite latex synthesized was demonstrated by Particle Size Analysis (PSA), Differential Scanning Calorimeter (DSC), Transmission Electron Microscope (TEM), formability of film, and hydrolysis under NaOH solution.     

环氧树脂改性含氟丙烯酸酯/有机蒙脱土复合乳液的研究

以丙烯酸六氟丁酯(HFBM)为功能性单体,有机蒙脱土为改性剂,甲基丙烯酸甲酯(MMA)、丙烯酸丁酯(BA)和丙烯酸(AA)为主要单体,采用乳液聚合法合成了含氟丙烯酸酯/有机蒙脱土(PFA/OMMT)复合乳液,并用环氧树脂乳液对其进行共混改性,探讨了环氧树脂的环氧值和用量对共混乳液所成漆膜性能的影响.结果表明:环氧值越小...     

Synthesis of a latex with bimodal particle size distribution for coating applications using acrylic monomers

Multipart emulsion polymerization of methyl methacrylate (MMA) and butyl acrylate (BA) was carried out in this work. The target was to achieve stability during the polymerization and to determine the proper hydrophilic–lipophilic balance (HLB) value for the stable system, using different types of non-ionic emulsifiers, sodium lauryl sulphate and their combinations. After determination of proper value of HLB (36.2), the best emulsifier combination on the basis of minimization of coagulum level was determined. This combination was 20 wt.% of KENON30 to SLS. The effect of monomer feed composition on the dry latex film properties was investigated to approach a monomer feed composition dealt with a proper T_g. The prepared latex showed a bimodal particle size distribution, due to the proper feeding policy in semibatch emulsion copolymerization process. The monomer feed composition of 45 wt.% MMA and 55 wt.% BA with a proper T_g was selected for the final improvement of coating properties such as UV resistance and adhesion. Adding acrylic acid (AA) and N-methylol acrylamide (NMA) to the reaction mixture improved the UV resistance and adhesion property of dry latex film. The flow and leveling, gloss, adhesion, UV resistance and water resistance of the produced bimodal latex showed good quality in comparison with the similar commercial resins used in coating applications.     

In situ preparation and properties of high‐solid‐content and low‐viscosity poly(methyl methacrylate/n‐butyl acrylate/acrylic acid)/poly(styrene/acrylic acid) composite latexes

With monodispersed poly(methyl methacrylate/n‐butyl acrylate/acrylic acid) [P(MMA/BA/AA)] seeded latex with a particle size of 485 nm and a solid content of 50 wt % as a medium, a series of stable P(MMA/BA/AA)/poly(styrene/acrylic acid) composite latexes with a high solid content (70 wt %) and low viscosities (500–1000 mPa · s when the shear rate was 21 s^?1) was prepared in situ via simple two‐step semicontinuous monomer adding technology. The coagulum ratio of polymerization was about 0.05 wt %. The particle size distribution of such latexes was bimodal, in which the large particle was about 589 nm and the small one was about 80 nm. The latexes combined good mechanical properties with good film‐forming properties. Differential scanning calorimetry showed that the corresponding latex film had a two‐phase structure. The morphology of the latex film was characterized with atomic force microscopy and scanning electron microscopy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1815–1825, 2007     

Study on the influence factors of the stability during preparation of high-solid content P(MMA/BA/AA) latex. Part I: re-nucleation and percent coagulum

Using large-sized and mono-dispersed seeded latex as medium plus a semi-continuous monomer-feeding technology was an effective method for preparing high-solid content (HSC) latex. A series of runs indicated that the influence of key factors, such as surfactant, monomer composition, seed particle size, reaction temperature, and feeding rate were the most sensitive issues in maintaining the stability during preparation of HSC Poly (methyl methacrylate/n-butyl acrylate/acrylic acid) [P(MMA/BA/AA)] latex. It was also shown that the effect of these factors on the coagulum content played an important role in preparation process. In addition, the amount of gel content was more related to re-nucleation and particle size distribution (PSD) control. And the results seemed to be more different from that of produced in a low disperse phase system by conventional semi-continuous emulsion polymerization.     

Synthesis and characterization of poly(butyl acrylate–methyl methacrylate)/polyaniline core–shell latexes

Poly(butyl acrylate–methyl methacrylate) [P(BA–MMA]/polyaniline (PANI) core–shell complex particles were synthesized with a two‐step emulsion polymerization method with P(BA–MMA) as the core and PANI as the shell. The first step was to prepare P(BA–MMA) latex particles as the core via soapless emulsion polymerization. The second step was to prepare P(BA–MMA)/PANI core–shell particles. Sodium dodecyl sulfate was fed into the P(BA–MMA) emulsion as a surfactant, and this was followed by the addition of the aniline monomer. A bilayer structure of the surfactant over the surfaces of the core particles was desired so that the aniline monomer could be attracted near the outer surface of the core particles. In some cases, dodecyl benzene sulfonic acid was added after 2 h when the polymerization of aniline was started. The final product was the desired core–shell particles. The morphology of P(BA–MMA) and P(BA–MMA)/PANI particles was observed with transmission electron microscopy. The thermal properties were studied with thermogravimetric analysis and differential scanning calorimetry. Furthermore, conductive films made from the core–shell latexes were prepared, and the electrical conductivities of the films were studied. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 823–830, 2007     

Preparation of highly conductive reduced graphite oxide/poly(styrene-co-butyl acrylate) composites via miniemulsion polymerization

Polymer/reduced graphite oxide (rGO) composite nanoparticles with a high electrical conductivity were synthesized using the miniemulsion polymerization technique. The rGO was modified with a reactive surfactant, 2-acrylamido-2-methyl-1-propanesulfonic acid (AMPS), to facilitate monomer intercalation into the rGO nanogalleries. The AMPS-modified rGO was emulsified in the presence of styrene (St) and butyl acrylate (BA) monomers, and the stable miniemulsion was polymerized to form poly(St-co-BA)/rGO composite latex nanoparticles. The transition in the composite nanoparticles from an electrical insulator to an electrical conductor occurred at an rGO content of 10 wt% (relative to the monolayer content), yielding an electrical conductivity of 0.49 S/cm. The electrical conductivity of the composite nanoparticles reached 2.22 S/cm at 20 wt% rGO, yielding a much better conductivity than other polymer composites prepared using a GO filler. Importantly, the miniemulsion polymerization method for fabricating poly(St-co-BA)/rGO composite nanoparticles is easy, green, low-cost, and scalable, providing a universal route to the rational design and engineering of highly conductive polymer composites.     

聚苯乙烯-聚甲基丙烯酸甲酯核-壳粒子的制备

由种子乳液聚合法制备了聚苯乙烯-聚甲基丙烯酸甲酯核-壳粒子。以过硫酸钾(KPS)为引发剂,辛基酚聚氧乙烯醚(OP-10)为乳化剂,合成了聚苯乙烯(PS)种子核;连续滴加甲基丙烯酸甲酯(MMA),在核表面富集MMA,制备了粒径范围在0.16~0.67μm的核-壳粒子;当单体苯乙烯与甲基丙烯酸甲酯(St/MMA)的比为30∶70(质量比)时,所得粒径在0.18μm,粒径分布为0.012。差示扫描量热(DSC)研究显示,复合粒子的玻璃化转变温度(Tg)为97.2℃,峰形单一,表现出良好的热性能。     

细乳液聚合制备有机硅/丙烯酸酯乳液及其性能

利用细乳液聚合技术设计并制备了不同有机硅含量的有机硅改性丙烯酸酯共聚物稳定乳液.通过细乳液共聚合反应在丙烯酸酯类聚合物主链上引入硅氧烷侧基,该基团水解后与羟基硅油缩合,引入聚硅氧烷接枝链.研究表明：（1）γ-甲基丙烯酰氧丙基三甲氧基硅烷(MPMS)比乙烯基三乙氧基硅烷(VTES)更适合在本体系中用作共聚有机硅单体;（2）聚合过程中,乳液稳定,凝聚物很少;（3）羟基硅油能较好地接枝到丙烯酸酯聚合物主链上,接枝率在50%左右;（4）有机硅的引入减少聚合物涂层的吸水率,表面的水接触角也明显增大,显示出较强的疏水特性.有机硅含量在10%（质量）时,聚合物涂层即可显示很好的憎水特性,随着有机硅含量进一步提高,憎水特性可进一步提高,聚合物涂膜吸水率可低至5%,水接触角可高达105°.     

Preparation of hemispherical poly(4‐vinylpyridine‐co‐butyl acrylate)/poly(styrene‐co‐butyl acrylate) composite microspheres by seeded preswelling emulsion polymerization

Seeded preswelling emulsion polymerization was carried out by using monodispersed poly(4‐vinylpyridine‐co‐butyl acrylate) [P(4VP‐BA)] particles as the seed, and styrene and butyl acrylate as the second‐stage monomers under different polymerization conditions, to obtain hemispherical polystyrene (PST)‐rich–P4VP‐rich microspheres. Prior to polymerization, toluene was added into the preswelling system together with the second‐stage monomers. It was found that, with the increase of the amount of toluene, the particle morphology showed a tendency toward desirable hemispherical structure, and the colloidal stability of composite latex was improved. When the weight ratio of toluene/seed latex was increased up to 7.5/40 (g/g), the stable hemispherical latex could be obtained. However, when toluene was not added, the coagulum formed on the wall of the reactor during polymerization, and the composite particles with multiple surface domains (such as sandwich‐like, popcorn‐like) were formed. In addition, the final morphology of composite particles was influenced by the polarity of the seed crosslinker and the hydrophilicity of the second‐stage initiator, which could affect the mobility of poly(styrene‐co‐butyl acrylate) [P(ST‐BA)] chains. The morphology development during the polymerization was investigated in detail, and a schematic model was derived to depict the formation mechanism of hemispherical P(4VP‐BA)/P(ST‐BA) composite microspheres. The results revealed that the mobility of the P(ST‐BA) chains influenced the diffusion of the P(ST‐BA) domains on the surface of the P(4VP‐BA) matrix. When the mobility of the P(ST‐BA) chains allowed small‐size P(ST‐BA) domains to coalesce into one larger domain, complete phase‐separated morphology (hemisphere) could be achieved. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3811–3821, 2003