Small-angle X-ray scattering and linear melt rheologyof poly(tert-butyl acrylate-g-styrene) graft copolymers

The morphology and rheological properties have been studied for poly(tert-butyl acrylate-g-styrene), PtBA-g-S, graft copolymers through the analysis of different samples that varied in the number of grafted repeat units. Small-angle X-ray scattering (SAXS) measurements confirmed phase separation in these samples, and showed the presence of disordered microdomains on those copolymers with a grafting number higher than 7. SAXS results have also shown a significant improvement of microdomain segregation with temperature manifesting considerable changes in both intensity, position and full-width half-maximum of the peak q*, which is attributed to the graft-like nature of these systems. The frequency dependence of the dynamic moduli revealed three relaxation mechanisms. The low-frequency (long time) relaxation was identified with the movement of the whole molecule, the relaxation at intermediate time is related to movement of the grafts, and the high-frequency relaxation is like that found in the transition zone of main chain of poly(tert-butyl acrylate), PtBA. The rheological measurements indicated that the introduction of a small amount of polystyrene, PS, grafts in the PtBA backbone is sufficient to modify mechanical behaviour at low frequencies. Comparison of the rheological properties of the graft copolymers with higher PS content showed that the observed changes in the viscoelastic behaviour under shear seems to be related to both the microphase separated microstructure and the number of grafts present in the copolymers.     

Double-responsive core-shell-corona micelles from self-assembly of diblock copolymer of poly(t-butyl acrylate-co-acrylic acid)-b-poly(N-isopropylacrylamide)

Self-assembly of poly(t-butyl acrylate-co-acrylic acid)-b-poly(N-isopropylacrylamide) [P(tBA-co-AA)-b-PNIPAM], which was obtained from part hydrolysis of PtBA-b-PNIPAM synthesized by sequential atom transfer radical polymerization (ATRP) was studied. Thermo- and pH-responsive core-shell-corona (CSC) micelles with different structures were formed from (PtBA-co-PAA)-b-PNIPAM in aqueous solution. At pH 5.8 and 25 °C, the block copolymer self-assembled into spherical core-shell micelles with hydrophobic PtBA segments as the core, hydrophilic PAA/PNIPAM segments as the mixed shell. Increasing temperatures, core-shell micelles converted into CSC micelles with PtBA as the core, collapsed PNIPAM as the shell and soluble PAA as the corona. Moreover, decreasing pH at 25 °C, PAA chains collapsed onto the core resulting in CSC micelles with PtBA as the core, PAA as the shell and PNIPAM as the corona.     

Physicochemical characterization of poly(tert-butyl acrylate-b-methyl methacrylate) prepared with atom transfer radical polymerization by inverse gas chromatography

Poly(tert-butyl acrylate) (PtBuA) was synthesized by atom transfer radical polymerization (ATRP) using methyl-2-bromo propionate (MBP) as an initiator in bulk at 80 °C. The successive ATRP of methyl methacrylate in diphenyl ether at 80 °C using previously obtained PtBuA as a macroinitiator led to formation of poly(tert-butyl acrylate-b-methyl methacrylate) (poly(tBuA-b-MMA)). The synthesized macroinitiator and block copolymer have controlled molecular weight and low polydispersity (M_w/M_n<1.2). The block copolymer was characterized by gel permeation chromatography (GPC) and ¹H NMR. The retention diagrams of poly(tBuA-b-MMA) for some aliphatic esters and aromatic hydrocarbons were obtained using inverse gas chromatography (IGC) technique. The glass transition temperatures, T_gs of poly(tBuA-b-MMA) were determined by both differential scanning calorimeter (DSC) and IGC. It was observed that the block copolymer represents three T_gs at 50, 75 and 100 °C by IGC although it represents only one T_g at 71 °C by DSC. After the column was quenched from 180 to 0 °C, the T_g at 100 °C shifted to 105 °C however others did not change. Specific retention volumes, and the thermodynamical polymer-solvent interaction parameters such as Flory-Huggins, , equation-of-state, and effective exchange energy, X_eff were found for all studied solvents. Partial molar heat of sorption, , partial molar heat of mixing, and molar heat of vaporization, ΔH_v, were determined. In addition, the solubility parameter of the corresponding block copolymer, δ₂ was determined as 11.0 (cal/cm³)^1/2 at 25 °C.     

Preparation of poly(tert-butyl acrylate-g-styrene) as precursors of amphiphilic graft copolymers. 1. Kinetic study and thermal properties

Free radical copolymerizations of tert-butyl acrylate and a polystyrene macromonomer carrying a methacryloyloxy group at the chain end have been performed in benzene solution using 2,2′-azobis(isobutyronitrile) (AIBN) as initiator at 70 °C. The estimated values of the ‘lumped’ kinetic constant, k_p/k_t^1/2, have shown a clear dependency on the macromonomer concentration in the reaction medium. The obtained poly(tert-butyl acrylate-g-polystyrene) graft copolymers were characterized by size exclusion chromatography (SEC), and differential scanning calorimetry (DSC). In addition, the thermal behavior of these copolymers was studied by thermogravimetric analysis (TGA). Subsequently, hydrolysis of precursor graft copolymer was performed to afford an amphiphilic graft copolymer. Characterization using FT-IR confirmed total hydrolysis of the ester group.     

Penetration behavior and subsurface grafting of dansyl cadaverine and polyethylene glycol (PEG) derivatives in poly(ethylene-co-acrylic acid) (EAA) film

Dansyl cadaverine and polyethylene glycol (PEG) derivatives were grafted on the surface of EAA film and in its subsurface region through formation of amides and esters, respectively. A two-step reaction was conducted. First, EAA film was activated with PCl₅ at room temperature. Second, the acid chloride was reacted with dansyl cadaverine or a PEG derivative to form a modified film. ATR-FTIR spectroscopy and fluorometry were employed to analyze the modified films after each step. It was found that dichloromethane yielded the highest grafting efficiency, with the dansyl cadaverine penetrating throughout the ATR-FTIR analysis region (∼400 nm) in a few minutes. As the grafting depth increased with time, so did the amount of fluorescence intensity of grafted dansyl cadaverine. ATR-FTIR spectra for PEG grafting indicated that the acid chloride peak decreased with time, while the ester peak increased. However, hydrolysis occurred at later times, consuming the acid chloride groups within the film. A marked decrease of static water contact angle was observed for EAA grafted with PEG99 (PEG that contains 99 ethylene glycol repeat units), almost 40° lower than that of neat EAA (∼99°). For other PEG-grafted films, the surface hydrophilicity was also improved.     

Polymer-grafted Al2O3-nanoparticles for controlled dispersion in poly(ethylene-co-butyl acrylate) nanocomposites

We report a model system to control the dispersion and inter-particle distance of polymer-grafted Al₂O₃-nanoparticles in high molecular weight poly(ethylene-co-butyl acrylate). The proposed methods make it possible to extend the use of surface initiated atom transfer radical polymerization (SI-ATRP) in combination with more commercial grades of silanes and particles, showing the versatility of this polymerization process. The nanoparticles were surface-modified by an amine-terminated silane, forming multilayered silane coatings to which moieties capable of initiating ATRP were attached. Subsequently, “short” (DP: 117) and “long” (DP: 265) chains of poly(n-butyl acrylate) were grafted from the particles via SI-ATRP. The graft density was found to be in accordance with the density of the accessible amine groups and could therefore be assessed directly after the initial silanization step using UV–Vis spectrometry. From AFM micrographs, the grafted nanoparticles were found to be well-dispersed in the matrix. This observation was corroborated by a novel simulation method capable of transforming the inter-particle distances from 2D to 3D, for the closest and more distant neighbors. Further, we calculated the deviation ratios and concluded that the dispersions were homogeneous and that the inter-particle distances were related to the graft length. The homogeneous dispersions were explained by dominating enthalpic contributions of the polymer grafts to the nanocomposites in combination with shielding of the nanoparticle core–core attraction by the silane multilayer (similar to bimodal systems).     

Synthesis and lithographic evaluation of poly[(methacrylic acid tert-butyl cholate ester)-co-(γ-butyrolactone-2-yl methacrylate)]

Poly[(methacrylic acid tert-butyl cholate ester)-co-(γ-butyrolactone-2-yl methacrylate)] was synthesized and evaluated as a new 193-nm chemically amplified photoresist. This polymer showed good thermal stability up to 240 °C and had a good transmittance at 193 nm. This material showed good resistance to CF₄-reactive ion etching. The resist patterns of 0.15 μm feature size were obtained at a dose of 11 mJ cm⁻² using an argon fluoride excimer laser stepper.     

Poly[N-(2-hydroxypropyl)methacrylamide-block-n-butyl acrylate] micelles in water/DMF mixed solvents

Three diblock copolymers of poly[N-(2-hydroxypropyl)methacrylamide] (poly(HPMA)) and poly(n-butyl acrylate) (poly(BA)) with varying lengths of blocks were prepared by atom transfer radical polymerization. All copolymers were found to be soluble in dimethylformamide (DMF) and poorly soluble or insoluble in water. In water and mixed DMF/H₂O solvents, the copolymers were dispersed in micellar form by controlled addition of water to DMF solutions of copolymers under continuous intensive stirring. The micellar solutions in water were prepared by dialysis of solutions in DMF/H₂O (95 vol% of H₂O) against water. Solution properties of diblock copolymers of poly(HPMA) and poly(BA) were studied using static and dynamic laser light scattering to characterize the behavior of the copolymers at the supramolecular level. The effects of preparation mode, organic solvent (DMF) and copolymer chemical composition on the formation of micelles were studied. While a slower mixing procedure was optimal for copolymers with short poly(HPMA) blocks, a faster mixing was more suitable for copolymers having longer poly(HPMA) blocks. Finally, the dimensions of micelles in water were evaluated. The most compact micelles were prepared from copolymers having short hydrophilic poly(HPMA) blocks. On the other hand, the copolymer with the longest poly(HPMA) block formed micelles with the smallest size and the lowest density.     

Synthesis and characterization of amphiphilic graft copolymer poly(ethylene oxide)-graft-poly(methyl acrylate)

A novel well-defined amphiphilic graft copolymer of poly(ethylene oxide) as main chain and poly(methyl acrylate) as graft chains is successfully prepared by combination of anionic copolymerization with atom transfer radical polymerization (ATRP). The glycidol is protected by ethyl vinyl ether first, then obtained 2,3-epoxypropyl-1-ethoxyethyl ether (EPEE) is copolymerized with EO by initiation of mixture of diphenylmethyl potassium and triethylene glycol to give the well-defined poly(EO-co-EPEE), the latter is deprotected in the acidic conditions, then the recovered copolymer [(poly(EO-co-Gly)] with multi-pending hydroxyls is esterified with 2-bromoisobutyryl bromide to produce the ATRP macroinitiator with multi-pending activated bromides [poly(EO-co-Gly)_(ATRP)] to initiate the polymerization of methyl acrylate (MA). The object products and intermediates are characterized by NMR, MALDI-TOF-MS, FT-IR, and SEC in detail. In solution polymerization, the molecular weight distribution of the graft copolymers is rather narrow (M_w/M_n < 1.2), and the linear dependence of Ln [M₀]/[M] on time demonstrates that the MA polymerization is well controlled.     

Waterborne polyurethane/poly(n-butyl acrylate-styrene) hybrid emulsions: Particle formation,film properties,and application

In this work, a hybrid synthesis technology has been used to fabricate waterborne polyurethane (WPU)/poly(n-butyl acrylate-styrene) (PBS) emulsions with dimethylol-propionic acid (DMPA) as chain extender. The influences of the PBS, styrene, and DMPA contents on the physical properties of the resultant emulsions and cast films have been investigated in detail using various characterization methods. The experimental results show that with an increase in the PBS or styrene content, the particle size in emulsions increases but the viscosity of the emulsions decreases and that the opposite applies for the DMPA content. For cast films, with an increase in the styrene or DMPA content, the tensile strength increases whereas the elongation decreases. The water absorption capacity of the film decreases with an increase in the styrene content or a decrease in the DMPA content. Furthermore, the emulsions synthesized have been used for paper sizing applications. The treated papers exhibit greatly improved water resistance, and the Cobb values at 30 and 60 s are only 10.23 and 11.89%, respectively, of those of unsized papers. The other paper properties, such as gloss, smoothness, folding resistance, and burst strength, are also considerably improved.     

Glycerol ethers synthesis from glycerol etherification with tert-butyl alcohol in reactive distillation

This paper presents a study of glycerol etherification with tert-butyl alcohol catalyzed by Amberlyst 15 in reactive distillation (RD). A thermodynamic analysis is firstly investigated by applying three group contribution methods, to determine the equilibrium composition by minimization of the Gibbs free energy and to compare the predicted values against measured data. Next, the kinetic model parameters are regressed by matching measured data from an autoclave reactor. The activity based Langmuir-Hinshelwood model is found to give the best representation of the reaction rate data. The regressed kinetic rate expressions are also compared against independently measured data in fixed bed reactors reported in the literature and found to give a good match. Finally, using the developed models, it is shown by simulation as well as verification by experiments, that the suitable RD configuration for the production of glycerol ethers in RD is the one consisting of 6 rectifying stages and 6 reaction stages without stripping stage.     

Effect of acrylic acid on the physical properties of UV-cured poly(urethane acrylate-co-acrylic acid) films for metal coating

UV-cured poly(urethane acrylate-co-acrylic acid) (PU-co-AA) films with five different compositions were prepared by reacting isophorone diisocyanate (IPDI), polycaprolactone triol (PCLT), 2-hydroxyethyl acrylate (HEA), and different weight ratios of trimethylolpropane triacrylate (TMPTA) and acrylic acid (AA) as diluents. Their synthesis and physical properties including gel content, adhesion properties, morphological structure, thermal properties, and mechanical hardness were investigated as a function of the AA content. It was found that the physical properties of the PU-co-AA films are strongly dependent upon the AA content. Crosscut tests showed that PU-co-AA films with lower AA content showed 0% adhesion (0B), and the adhesion of films increased dramatically as the AA content increased to 40–50%. The pull-off measurements showed that the adhesion force of the PU-co-AA films to stainless steel substrates varied from 6 to 31 kg_f/cm² and increased linearly with increasing AA content. PU-co-AA films with higher AA content can be good candidates for UV-curable coating of metal substrates such as stainless steel. However, the thermal stabilities and mechanical hardness decreased with increasing AA content, which results from the relatively linear and flexible structure of AA.     

Fluorinated poly(meth)acrylate: Synthesis and properties

Due to good reactivity of fluorinated (meth)acrylates with other monomers or polymer segments, fluorinated poly(meth)acrylates possess more economical and convenient synthesis routes than other fluoropolymers. This feature article initially summarizes different types of fluorinated (meth)acrylates, which can be divided into fluorinated alkyl (meth)acrylates and fluorinated aryl (meth)acrylates. Subsequently, various approaches for synthesizing fluorinated poly(meth)acrylates including random, block, graft or star copolymers are described. Conventional free radical polymerization can be used in synthesizing random copolymers, while controlled/“living” radical polymerization can provide well-defined copolymers with accurate control over molecular weight and special structures as expected. In particular, introduction of fluorinated components into as-prepared copolymers offers an alternative route to synthesize fluorinated poly(meth)acrylates which are difficult to be obtained directly via polymerization. The incorporation of fluorine can confer unique and highly desirable properties to poly(meth)acrylates such as low surface energy, thermal stability, chemical and weather resistance, low refractive index, and self-organization characteristics. Such properties are described in great details based on many recent articles.     

Synthesis and characterization of pH-sensitivity semi-IPN hydrogel based on hydrogen bond between poly(N-vinylpyrrolidone) and poly(acrylic acid)

A novel spherically shaped semi-interpenetrating network (semi-IPN) hydrogel, which is based on hydrogen bond between chemical crosslinked poly(N-vinylpyrrolidone) (PVP) and linear poly(acrylic acid) (PAA), was prepared. The semi-IPN hydrogel was synthesized by three steps: (1) linear PAA with different molecular weights were obtained by a reaction of free radical polymerization used 2,2′-azo-bis-iso-butyronitrile (AIBN) as an initiator; (2) crosslinked PVP bead was obtained by a reaction of N-vinylpyrrolidone with AIBN used as an initiator and N,N′-methylene-bis-acrylamide (NNMBA) used as a crosslinker by the way of suspension polymerization; (3) complexation occurred between suitable amount of aqueous solution of PAA and the porous PVP bead and was stabilized by multiple frost-defrost, from this step the semi-IPN hydrogel was obtained. Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC) proved the presence of the hydrogen bond in the hydrogel. The swelling behaviour of the hydrogel was studied in buffer solution with different pH and NaCl aqueous solution. The results showed that the semi-IPN hydrogel had excellent pH-sensitivity in the range of pH from 2.25 to 4.00 and the small molecule salt had little influence on the swelling behaviour of the semi-IPN hydrogel over the range of concentration of NaCl aqueous solution investigated. The results were confirmed further by scanning electron microscope (SEM). The mechanism of swelling and deswelling was discussed.     

Grafting of styrene onto poly(butyl acrylate) in emulsion

The effect of time, temperature, the concentration of initiator and emulsifier, and the ratio of starting polymer to monomer on the degree of conversion (MC) of styrene and the grafting efficiency (GE) of polystyrene has been investigated. The reaction was initiated with potassium persulphate. It has been found that the degree of conversion of styrene and the grafting efficiency change in opposite directions when plotted as functions of the reaction parameters studied. The graft copolymerization is assisted by short reaction times and weight ratios of poly(butyl acrylate) to styrene greater than unity. The results obtained suggest that higher grafting efficiencies are obtained when the concentration of emulsifier is below its c.m.c. (critical micellar concentration) value. When using two different anionic emulsifiers it has been observed that the effect of initiator concentration on the degree of conversion of styrene and the grafting efficiency is complicated. Both the quantities studied (MC and GE) exhibit extrema in the range of initiator concentration studied (3.7?33.3 × 10^?5 mol dm^?3 of H₂O). No meaningful effect of temperature in the range 60°–90°C or that of dodecyl mercaptan (molecular weight regulator) used in an amount 0–0.4% in relation to poly(butyl acrylate) and styrene has been observed on the MC and GE values.     

Free volume and transport properties of homogeneous poly(ethylene-co-octene)s

Liquid and vapour n-hexane sorption/desorption were studied on homogeneous poly(ethylene-co-octene)s produced by metallocene-catalyzed polymerisation covering a crystallinity range from 3.5 to 72.4%. Crystal core contents determined by Raman spectroscopy were lower than those determined by density assessments, particularly at low degrees of crystallinity. The solubility showed deviation from Henry's law. The solubilities of n-hexane in the homogeneous copolymers depended in a non-linear manner on the content of penetrable polymer component and were lower than those earlier reported for heterogeneous copolymers at the same contents of penetrable component. The concentration dependence of the thermodynamic diffusivity predicted by the Cohen-Turnbull-Fujita free volume theory was confirmed by the data obtained by the differential method and the differences between the results obtained from the integral and differential methods were within the margins of experimental error. The fractional free volume of the penetrable polymer fraction increased with increasing fraction of penetrable polymer and with relative proportion of liquid-like component in the penetrable polymer fraction. The homogeneous copolymers showed a decreasing trend in the geometrical impedance factor with increasing degree of crystallinity.     

Characterisation and crosslinking properties of a poly(ethylene-co-divinylsiloxane)

This characterisation and crosslinking study has been carried out on a new low density polyethylene, a poly(ethylene-co-divinylsiloxane), copolymerised via a free radical mechanism in a high pressure reactor. This copolymer enabled a study of the role of vinyl groups in the peroxide crosslinking mechanism without the interference of allylic hydrogens; such interference has been present in previous studies. The copolymers contain varying amounts of siloxane vinyl groups, which depend on the concentration of divinylsiloxane in the monomer mix added in the reactor. Peroxide crosslinking experiments show that the siloxane vinyl groups are rapidly consumed, demonstrating that allylic hydrogens are not needed for the reaction of vinyl groups. The effects of a high concentration of long chain branches are also discussed.     

Preparation of a microporous polymer electrolyte based on poly(vinyl chloride)/poly(acrylonitrile-butyl acrylate) blend for Li-ion batteries

Poly(acrylonitrile-co-butyl acrylate) (P(AN-co-BuA))/poly(vinyl chloride) (PVC) blend-based gel polymer electrolyte (BGPE) was prepared for lithium-ion batteries. The P(AN-co-BuA)/PVC BGPE consists of an electrolyte-rich phase, which is mainly composed of P(AN-co-BuA) and liquid electrolyte, acting as a conducting channel and a PVC-rich phase that provides mechanical strength. The dual phase was just simply developed by the difference of miscibility properties in solvent, PC, between P(AN-co-BuA) and PVC. The mechanical strength of this new blend electrolyte was found to be much higher, with a fracture stress as high as 29 MPa in dry membrane and 21 MPa in gel state, than that of a previously reported P(AN-co-BuA)-based gel polymer electrolyte. The blended gel polymer electrolyte showed ionic conductivity of higher than 1.5 × 10⁻³ S cm⁻¹ and electrochemical stability up to at least 4.8 V. The results showed that the as-prepared gel polymer electrolytes were promising materials for lithium-ion batteries.     

Nanostructured thermosets from epoxy and poly(2,2,2-trifluoroethyl acrylate)-block-poly(glycidyl methacrylate) diblock copolymer: Demixing of reactive blocks and thermomechanical properties

Poly(2,2,2-trifluoroethyl acrylate)-block-poly(glycidyl methacrylate) (PTFEA-b-PGMA) diblock copolymer was synthesized via sequential reversible addition-fragmentation chain transfer (RAFT) polymerization. The reactive diblock copolymer was incorporated into epoxy to obtain the nanostructured thermosets. The morphology of the thermosets was investigated by means of atomic force microscopy (AFM) and small-angle X-ray scattering (SAXS). It is identified that the demixing of the reactive subchain (viz. PGMA) out of epoxy matrix occurred in the process of curing reaction, which exerted a profound impact on the glass transition temperatures of the nanostructured thermosets. The static contact angle measurements showed that the nanostructured thermosets displayed a significant enhancement in surface hydrophobicity as well as a reduction in surface free energy. The improvement in surface properties was attributed to the enrichment of the fluorine-containing block (i.e., PTFEA) of amphiphilic diblock copolymer on the surface of the thermosets, which was further evidenced by surface atomic force microscopy (AFM). The measurement of critical stress intensity factor (K_1C) showed that the fracture toughness of the materials was significantly enhanced by the inclusion of a small amount of PTFEA-b-PGMA diblock copolymer.     

Synthesis of dihydroxy poly(ethylene-co-butadiene) via metathetical depolymerization: Kinetic and mechanistic aspects

We investigate the synthesis of dihydroxytelechelic poly(ethylene-co-1,3-butadiene) via metathetical depolymerization of the corresponding high molar mass copolymers in the presence of first generation Grubbs catalyst and butene diacetate as functionalizing chain transfer agent, followed by hydrolysis of the acetoxy chain ends. Formation of telechelic oligomers is complicated by a fast back-biting reaction leading to cyclohexene and macrocycles production. The thermodynamically favored formation of unsaturated six membered ring results from the presence of 1,7-dienic unsaturations in the starting copolymer. Macrocycles also rapidly and almost quantitatively form in the first reaction stage. Opportunely they can re-open in the presence of functionalizing transfer agent, owing that the later is introduced in molar excess with respect to the macrocycle, finally yielding linear dihydroxytelechelic oligomers.