The effect of graphene dispersion on the mechanical properties of graphene/epoxy composites

The effect of dispersion state of graphene on mechanical properties of graphene/epoxy composites was investigated. The graphene sheets were exfoliated from graphite oxide (GO) via thermal reduction (thermally reduced GO, RGO). Different dispersions of RGO sheets were prepared with and without ball mill mixing. It was found that the composites with highly dispersed RGO showed higher glass transition temperature (T_g) and strength than those with poorly dispersed RGO, although no significant differences in both the tensile and flexural moduli are caused by the different dispersion levels. In particular, the T_g was increased by nearly 11 °C with the addition of 0.2 wt.% well dispersed RGO to epoxy. As expected, the highly dispersed RGO also produced one or two orders of magnitude higher electrical conductivity than the corresponding poorly dispersed RGO. Furthermore, an improved quasi-static fracture toughness (K_IC) was measured in the case of good dispersion. The poorly and highly dispersed RGO at 0.2 wt.% loading resulted in about 24% and 52% improvement in K_IC of cured epoxy thermosets, respectively. RGO sheets were observed to bridge the micro-crack and debond/delaminate during fracture process due to the poor filler/matrix and filler/filler interface, which should be the key elements of the toughening effect.     

Mechanical,electrical, and thermal properties of graphene nanosheet/aluminum nitride composites

Graphene nanosheet (GNS)/aluminum nitride (AlN) composites were prepared by hot-pressing and effects of GNSs on their microstructural, mechanical, thermal, and electrical properties were investigated. At 1.49 vol% GNSs content, the fracture toughness (5.09 MPa m^1/2) and flexural strength (441 MPa) of the composite were significantly increased by 30.17% and 17.28%, respectively, compared to monolithic AlN. The electrical conductivity of the composites was effectively enhanced with the addition of GNSs, and showed a typical percolation behavior with a low percolation threshold of 2.50±0.4 vol%. The thermal conductivity of the composites decreased with the addition of GNSs.     

MoO3/reduced graphene oxide composites as anode material for sodium ion batteries

MoO₃/reduced graphene oxide (MoO₃/RGO) composites were successfully prepared via a facile one-step hydrothermal method, and evaluated as anode materials for sodium ion batteries (SIBs). The crystal structures, morphologies and electrochemical properties of the as-prepared samples were characterized by X-ray diffraction, field-emission scanning electron microscopy, cyclic voltammetry, electrochemical impedance spectroscopy, and galvanostatic charge/discharge tests, respectively. The results show that the introduction of RGO can enhance the electrochemical performances of MoO₃/RGO composites. MoO₃/RGO composite with 6 wt% RGO delivers the highest reversible capacity of ~208 mA h g⁻¹ at 50 mA g⁻¹ after 50 cycles with good cycling stability and excellent rate performance for SIBs. The excellent sodium storage performance of MoO₃/RGO should be attributed to the synergistic effect between MoO₃ and RGO, which offers the increased electrical conductivity, the facilitated electron transfer ability and the buffering of volume expansion.     

Boron carbide/graphene platelet ceramics with improved fracture toughness and electrical conductivity

Boron carbide/graphene platelet (B₄C/GPLs) composites have been prepared with a different weight percent of GPLs as sintering additive and reinforcing phase, hot pressed at 2100 °C in argon. The influence of the GPLs addition on fracture toughness (K_IC) and electrical conductivity was investigated. Single Edge V-Notched Beam (SEVNB) method was used for fracture toughness measurements and the four-point Van der Pauw method for electrical conductivity measurements. With increasing amount of GPLs additives, the fracture toughness increased due to the activated toughening mechanisms in the form of crack deflection, crack bridging, crack branching and graphene sheet pull-out. The highest fracture toughness of 4.48 MPa.m^1/2 was achieved at 10 wt.% of GPLs addition, which was ∼50% higher than the K_IC value of the reference material. The electrical conductivity increased with GPLs addition and reached the maximum value at 8 wt.% of GPLs, 1.526 × 10³ S/m in the perpendicular and 8.72 × 10² S/m in the parallel direction to the hot press direction, respectively.     

Mechanical and physical behaviors of short pitch-based carbon fiber-reinforced HfB2–SiC matrix composites

Short Pitch-based carbon fiber-reinforced HfB₂ matrix composites containing 20 vol% SiC, with fiber volume fractions in the range of 20–50%, were manufactured by hot-press process. Highly dense composite compacts were obtained at 2100 °C and 20 MPa for 60 min. The flexural strength of the composites was measured at room temperature and 1600 °C. The fracture toughness, thermal and electrical conductivities of the composites were evaluated at room temperature. The effects of fiber volume fractions on these properties were assessed. The flexural strength of the composites depended on the fiber volume fraction. In addition, the flexural strength was significantly greater at 1600 °C than at room temperature. The fracture toughness was improved due to the incorporation of fibers. The thermal and electrical conductivities decreased with the increase of fiber volume fraction, however.     

Effect of graphene addition on the mechanical and electrical properties of Al2O3-SiCw ceramics

This paper presents a study on graphene-reinforced Al₂O₃-SiCw ceramic composites and the relationship between graphene oxide (GO) loading and the resulting mechanical and electrical properties. Well-dispersed ceramic-GO powders were fabricated using a colloidal processing route. Dense composites were obtained via spark plasma sintering, a technique that has the ability to reduce GO to graphene in situ during the sintering process. The mechanical properties of the sintered composites were investigated. The composite with only a small amount of graphene (0.5 vol.%) showed the highest flexural strength (904 ± 56 MPa), fracture toughness (10.6 ± 0.3 MPa·m^1/2) and hardness (22 ± 0.8 GPa) with an extremely good dispersion of graphene within the ceramic matrix. In addition to these exceptional mechanical properties, the sintered composites also showed high electrical conductivity, which allows the compacts to be machined using electrical discharge machining and thus facilitates the fabrication of ceramic components with sophisticated shapes while reducing machining costs.     

Fabrication of manganese oxide/three-dimensional reduced graphene oxide composites as the supercapacitors by a reverse microemulsion method

Manganese oxide (MnO₂)/three-dimensional (3D) reduced graphene oxide (RGO) composites were prepared by a reverse microemulsion (water/oil) method. MnO₂ nanoparticles (3–20 nm in diameter) with different morphologies were produced and dispersed homogeneously on the macropore surfaces of the 3D RGO. Scanning electron microscopy and transmission electron microscopy were applied to characterize the microstructure of the composites. The MnO₂/3D RGO composites, which were annealed at 150 °C, displayed a significantly high specific capacitance of 709.8 F g⁻¹ at 0.2 A g⁻¹. After 1000 cycles, the capacitance retention was measured to be 97.6%, which indicates an excellent long-term stability of the MnO₂/3D RGO composites.     

Spark plasma sintering of TiC-based composites toughened by submicron SiC particles

TiC-based composites toughened by submicron SiC particles with improved fracture toughness were fabricated and fracture mechanism has been investigated. It has been found that the improvement in fracture toughness of TiC–SiC composites is due to both crack paths propagating through uniformly distributed SiC particles and the fracture mode transition from intergranular type to transgranular type caused by the change of residual stresses originating from the addition of SiC particles. The optimum of fracture toughness (5.2 MPa m^1/2) was achieved at 14.6 vol% SiC, whereas the toughness decreased with increasing amount of SiC beyond 30 vol%.     

Three-dimensional MnO/reduced graphite oxide composite films as anode materials for high performance lithium-ion batteries

MnO/reduced graphite oxide (MnO/RGO) composite films with three dimensionally porous structures have been synthesized by an improved electrostatic spray deposition setup and their microstructure and electrochemical properties have been characterized by X-ray diffraction, scanning electron microscopy, thermal gravimetric, Raman spectrometry and galvanostatic cell cycling. The results show that the structure and electrochemical performance of the electrode film are influenced significantly by the RGO content. The three dimensionally porous structure collapse does not occur in the MnO/RGO thin films for a RGO content lower than 16.58 wt%, the 16.58 wt% reduced graphite oxide content being optimal. Such an improvement in the cycling performance (772 mAh g⁻¹ after 100 cycles at 1 C) and rate capability (425 mAh g⁻¹ at 6 C) might be attributed to the excellent microstructure and electrical conductivity of MnO/reduced graphite oxide composite film electrodes.     

Scalable preparation of three-dimensional porous structures of reduced graphene oxide/cellulose composites and their application in supercapacitors

Controlling the assembled structures of graphene has recently attracted enormous attention due to intriguing properties of the resultant structures. In this study, three-dimensional (3D) porous structures of reduced graphene oxide (RGO) with various ratios of RGO to cellulose have been fabricated by a scalable, but simple and efficient, approach that consists of ball milling assisted chemical reduction of GO, template shaping, coagulating, and lyophilization. The efficient mechanical shearing of ball milling and the hydrogen bond interactions between RGO and cellulose molecules contribute to the formation of a homogeneous RGO/cellulose hydrogel, improved thermal stability of the resultant composites, and enhanced crystallinity of the cellulose in the composites. The coagulation effect of cellulose maintains the RGO sheets in the 3D structures of cellulose; on the other hand, the RGO sheets facilitate the preservation of the 3D structures during freeze-drying, leading to the formation of 3D porous structures of RGO/cellulose composites. Benefiting from the continuous RGO network in the composites, the 3D porous structures of RGO(70)/cellulose(100) (GO:cellulose = 70:100 in weight) show an electrical conductivity of 15.28 S m⁻¹. Moreover, the 3D porous structures show potential application in supercapacitors due to the fact that they provide high specific surface area and fast charge propagation.     

Effect of suspension stability on bonding strength and electrochemical behavior of electrophoretically deposited HA–YSZ nanostructured composite coatings

In the present study, HA–YSZ nanostructured composites were deposited on Ti–6Al–4 V substrates by electrophoretic deposition of suspensions containing 0, 10, 20 and 40 wt% YSZ. The stability of each suspension was determined by applying response surface methodology, DLVO theory and zeta potential measurement for different YSZ contents and dispersant concentrations. The maximum zeta potential and electromobility of suspended particles was obtained for the suspension with 20 wt% YSZ. The electrophoretic deposition of HA–YSZ nanostructured composites was carried out at a constant voltage of 20 V for 120 s. The deposition kinetics was studied based on a mass-charge correlating approach under ranges of voltage (20–60 V), time (30–300 s) and wt% YSZ (0–40). The as–deposited and sintered HA–YSZ coatings were characterized by SEM, XRD, DSC–TG and FT–IR analyses. The micro-scratch behavior of coated samples indicated the highest critical contact pressures of crack initiation, P_c1 = 4.50 GPa, crack delamination, P_c2 = 5.14 GPa and fracture toughness, K_IC = 0.622 MPa m^1/2 for HA-20 wt% YSZ sample. The results of potentiodynamic polarization measurements showed that the implementation of 20 wt% YSZ could efficiently decrease the corrosion current density and corrosion rate of coated samples, while corrosion potential and linear polarization resistance were increased.     

One-step microwave-assisted synthesis of Sb2O3/reduced graphene oxide composites as advanced anode materials for sodium-ion batteries

Sb₂O₃/reduced graphene oxide (RGO) composites were prepared through a facile microwave-assisted reduction of graphite oxide in SbCl₃ precursor solution, and investigated as anode material for sodium-ion batteries (SIBs). The experimental results show that a maximum specific capacity of 503 mA h g⁻¹ is achieved after 50 galvanostatic charge/discharge cycles at a current density of 100 mA g⁻¹ by optimizing the RGO content in the composites and an excellent rate performance is also obtained due to the synergistic effect between Sb₂O₃ and RGO. The high capacity, superior rate capability and excellent cycling performance of Sb₂O₃/RGO composites demonstrate their excellent sodium-ion storage ability and show their great potential as electrode materials for SIBs.     

Highly thermal conductive composites with polyamide-6 covalently-grafted graphene by an in situ polymerization and thermal reduction process

The thermal conductive polyamide-6/graphene (PG) composite is synthesized by in situ ring-opening polymerization reaction using ε-caprolactam as the monomer, 6-aminocaproic acid as the initiator and reduced graphene oxide (RGO) as the thermal conductive filler. The generated polyamide-6 (PA6) chains are covalently grafted onto graphene oxide (GO) sheets through the “grafting to” strategy with the simultaneous thermal reduction reaction from GO to RGO. The homogeneous dispersion of RGO sheets in PG composite favors the formation of the consecutive thermal conductive paths or networks at a relatively low GO sheets loading, which improves the thermal conductivity (λ) from 0.196 W m⁻¹ K⁻¹ of neat PA6 to 0.416 W m⁻¹ K⁻¹ of PG composite with only 10 wt% GO sheets loading.     

Improvement in thermal shock resistance of gadolinium zirconate coating by addition of nanostructured yttria partially-stabilized zirconia

Gadolinium zirconate (Gd₂Zr₂O₇, GZ) as one of the promising thermal barrier coating materials for high-temperature application in gas turbine was toughened by nanostructured 3 mol% yttria partially-stabilized zirconia (YSZ) incorporation. The fracture toughness of the composite of 90 mol% GZ-10 mol% YSZ (GZ–YSZ) was increased by about 60% relative to the monolithic GZ. Both the GZ and GZ–YSZ composite coatings were deposited by atmospheric plasma spraying on Ni-base superalloys and then thermal-shock tested under the same conditions. The thermal-shock lifetime of GZ–YSZ composite coating was improved, which is believed to be mainly attributed to the enhancement of fracture toughness by the addition of YSZ. In addition, the failure mechanisms of the thermal-shock tested GZ–YSZ composite coatings were discussed.     

Influence of processing on fracture toughness of Si3N4 + graphene platelet composites

Silicon nitride + 1 wt% graphene platelet composites were prepared using various graphene platelets (GPL) and two processing routes; hot isostatic pressing (HIP) and gas pressure sintering (GPS). The influence of the processing route and graphene platelets’ addition on the fracture toughness has been investigated. The matrix of the composites prepared by GPS consists of Si₃N₄ grains with smaller diameter in comparison to the composites prepared by HIP. The indentation fracture toughness of the composites was in the range 6.1–9.9 MPa m^0.5, which is significantly higher compared to the monolithic silicon nitride 6.5 and 6.3 MPa m^0.5. The highest value of K_IC was 9.9 MPa m^0.5 in the case of composite reinforced by the smallest multilayer graphene nanosheets, prepared by HIP. The composites prepared by GPS exhibit lower fracture toughness, from 6.1 to 8.5 MPa m^0.5. The toughening mechanisms were similar in all composites in the form of crack deflection, crack branching and crack bridging.     

Improvements in microstructural and mechanical properties of ZrO2 ceramics after addition of BaO

The effects of the addition of BaO on the sinterability, phase balance, microstructure, and mechanical properties of 8 mol% yttria-stabilized cubic zirconia (8YSZ) were investigated using scanning electron microscopy, X-ray diffraction (XRD) analyses, and micro-hardness testing. The 8YSZ powder was doped with 0–15 wt% BaO using a colloidal process. The undoped and BaO-doped 8YSZ specimens were sintered at 1550 °C for 1 h. The XRD analyses results showed that the specimens doped with up to 1 wt% BaO did not exhibit BaO-related peaks, indicating that BaO was completely solubilized in the 8YSZ matrix. However, when more than 1 wt% BaO was added, BaZrO₃-related peaks appeared, suggesting that the overdoped BaO did not dissolve in the 8YSZ matrix but formed a secondary phase of BaZrO₃ at high temperatures. Grain size measurements showed that the grain size of 8YSZ decreased with an increase in the amount of BaO added. The decrease in the grain size was owing to the fact that the grains of BaZrO₃, which precipitated at the grain boundaries and grain junctions of 8YSZ, increased the grain boundary cohesive resistance because of the pinning effect. This resulted in a decrease in the grain boundary mobility, and an increase in the grain boundary energy. Furthermore, while the addition of BaO to 8YSZ caused a slight decrease in the hardness of 8YSZ, the fracture toughness of 8YSZ increased from 1.64 MPa m^1/2 to 2.08 MPa m^1/2, owing to the resulting decrease in the grain size.     

Fracture characteristics of SiC/graphene platelet composites

Silicon carbide/graphene platelet (SiC/GPLs) composites were prepared using different weight percent of GPLs filler by hot pressing (HP) technology at 2100 °C in argon. The influence of the GPLs addition on bending strength, fracture toughness and related fracture characteristics was investigated. Both the bending strength and fracture toughness increased with increasing GPLs additives. The main fracture origins – strength degrading defects were pores at the low content of platelets and combination of pores and GPLs or clusters of GPLs particles in systems with a higher content of platelets. The fracture toughness increased due to the activated toughening mechanisms mainly in the form of crack bridging and crack branching, while the crack deflection was limited. The highest fracture toughness of 4.4 MPa m^1/2 was achieved at 6 wt.% of GPLs addition, which was ∼30% higher than the K_IC value of the reference material.     

Spark plasma sintering and high-temperature strength of B6O–TaB2 ceramics

Tantalum diboride – boron suboxide ceramic composites were densified by spark plasma sintering at 1900 °C. Strength and fracture toughness of these bulk composites at room temperature were 490 MPa and 4 MPa m^1/2, respectively. Flexural strength of B₆O–TaB₂ ceramics increased up to 800 °C and remained unchanged up to 1600 °C. At 1800 °C a rapid decrease in strength down to 300 MPa was observed and was accompanied by change in fracture mechanisms suggestive of decomposition of boron suboxide grains. Fracture toughness of B₆O–TaB₂ composites showed a minimum at 800 °C, suggestive a relaxation of thermal stresses generated from the mismatch in coefficients of thermal expansion.Flexural strength at elevated temperatures for bulk TaB₂ reference sample was also investigated.Results suggest that formation of composite provides additional strengthening/toughening as in all cases flexural strength and fracture toughness of the B₆O–TaB₂ ceramic composite was higher than that reported for B₆O monoliths.     

Influence of diamond particles content on the critical load for crack initiation and fracture toughness of SiOC glass–diamond composites

The crack initiation load and fracture toughness were characterized as a function of diamond particle content, up to 25 vol%, in silicon oxycarbide glass matrix by means of Vickers indentation and single edge notch beam (SENB) technique, respectively. The larger fracture toughness value of 3.21 ± 0.3 MPa m^1/2 was reached for 20 vol% diamond content composites and the value was 4 times higher than that of the unreinforced glass. The addition of diamond particles greatly influenced the crack initiation load, which increased from 2.9 to 49.0 N. The enhancement in the fracture toughness and crack initiation load can be explained by both the intrinsic mechanical properties of diamond (especially the elastic properties; E ～ 1100 GPa) and the diamond/SiOC glass interfacial bonding. A clear correlation was found between the fracture energy, the reinforced interparticle spacing and the residual stress arising upon cooling due to thermal expansion mismatch between the matrix and the diamond particles.     

Evaluation of biphasic calcium phosphate/nanosized 3YSZ composites as toughened materials for bone substitution

In this research, biphasic calcium phosphate (BCP), comprising 70 wt% of beta tricalcium phosphate and 30 wt% of hydroxyapatite, was mixed with different amounts of 3 mol% yttria-stabilized zirconia (3YSZ) and sintered at 1200 °C to produce toughened bone substitutes. The fracture toughness (K_Ic) of the obtained bodies was determined using the indentation-strength fracture method. Scanning electron microscopy and energy dispersive X-ray spectroscopy analysis were utilized to study the microstructure of the samples. The phase composition of the samples was also determined using X-ray diffraction technique. In order to investigate the cell supporting ability of the samples, G-292 cells were cultured on them and cell morphology was evaluated after 48 h. Based on the results, the maximum fracture toughness and compressive strength values (i.e., 2.11 MPa m^0.5 and 150 MPa, respectively) were obtained for the sample containing 3 vol% of 3YSZ. The obtained fracture toughness value was approximately two times higher than that of the original BCP (1.07 MPa m^0.5) and also was comparable with that of the cortical human bone. The following mechanisms for the improved K_Ic of the β-tricalcium phosphate were determined: Grain bridging of 3YSZ particles during crack growth resistance, formation of microcracks on the tip of the larger cracks, absorbing crack extension energy due to the volume expansion during 3YSZ tetragonal-monoclinic transformation and crack deflection by the presence of 3YSZ particles. Also, 3YSZ additive encourages transformation of HA phase into β-TCP during sintering BCP. Finally, based on the cell studies, the samples exhibited an adequate cell attachment and a good cell spreading condition.