Characterisation of industrial tomato by-products from infrared drying process

The thin-layer infrared drying behaviour of industrial tomato residues, peels and seeds, was experimentally investigated in the temperature range from 100 °C to 160 °C. The drying rate was found to increase with temperature, hence reducing the total drying time. In particular, as drying temperature was raised from 100 °C up to 160 °C, the time period needed to reduce the moisture content of the sample from 236.70 wt% down to 5.26 wt% (dry basis) was observed to decrease from 99.5 min to 35 min.Using a non-linear regression (Marquart's method) together with a multiple regression analysis, a mathematical model for the thin-layer infrared drying process of industrial tomato residues was proposed. The effective moisture diffusivity is dependent on moisture content; the average values for the diffusivity coefficients at each temperature were obtained using Fick's second law of diffusion, and varied from 5.179 × 10^?9 m²/s to 1.429 × 10^?8 m²/s over the temperature range. The temperature dependence of the effective diffusivity coefficient was described following an Arrhenius-type relationship. Activation energy for the moisture diffusion was determined as 22.23 kJ/mol.     

Hygroscopic behavior of banana (Musa ssp. AAA) flour in different ripening stages

The objective of this study was to evaluate the hygroscopic behavior of ‘Nanicão’ banana flour at three ripening stages (2–9 °Brix) using moisture sorption isotherms at 25 °C. The flour samples were obtained using a fixed-bed drying process at 60 °C. The BET monolayer procedure was used for the desorption analysis. The Halsey, Henderson, Oswin, Smith, BET and GAB models were fitted to the sorption data. All flours exhibited type II isotherms that were almost superimposed, indicating that the ripening stage of the banana did not alter the hygroscopic behavior of the products. According to the adsorption isotherms, the flour has microbiological stability (a_w < 0.6) at moisture contents below 13 g H₂O/100 g dry base (d.b.). The monolayer moisture content indicated that the drying process of the ‘Nanicão’ banana should not proceed to moisture content lower than 7.10 g H₂O/100 g d.b. to avoid unnecessary power consumption. A type-H3 hysteresis between the adsorption and desorption isotherms of flour was observed. The Oswin, Smith and GAB models provided the best fit for the flour adsorption and desorption data.     

Experimental modelling of infrared drying of industrial grape by-products

The thin-layer infrared drying behaviour of industrial grape by-products was experimentally investigated in the temperature range from 100 to 160 °C. The drying rate was found to increase with temperature, thus reducing the total drying time. In particular, as drying temperature was raised from 100 °C up to 160 °C, the time period needed to reduce the moisture content of the sample from 204.32% down to 38.89% by weight (dry basis) decreased from 60.5 to 21 min.Using a non-linear regression (Marquart's method) together with a multiple regression analysis, a mathematical model for the thin-layer infrared drying process of wet grape residues was proposed. The values for the diffusivity coefficients at each temperature were obtained using Fick's second law of diffusion. They varied from 11.013 × 10^?9 to 26.050 × 10^?9 m²/s along the temperature range. The temperature dependence of the effective diffusivity coefficient was expressed by an Arrhenius type relationship. Activation energy for the moisture diffusion was determined as 19.27 kJ/mol.     

Quality evaluation of pineapple fruit during drying process

Pineapple (Anana comosus) slices were dried by hot-air convective drying technique at fixed temperature (45, 60 and 75 °C) and constant air velocity of 1.5 m/s. The effect of drying conditions (drying time and air temperature) on the pineapple quality was evaluated. The quality of dehydrated pineapple was analyzed by color and texture changes, l-ascorbic acid loss and the ability of water uptake during rehydration procedure. Water uptake during rehydration was described by Page model. Statistical analysis of data revealed not significant difference (p > 0.05) among color and mechanical characteristics of pineapple samples dried at different drying temperatures to preset moisture content. Pineapple samples dried at 45 °C had better rehydration ability and more l-ascorbic acid retention than those obtained by air drying 75 °C. Hence, 45 °C drying temperature was best condition for pineapple quality preservation.     

Continuous real-time monitoring and neural network modeling of apple slices color changes during hot air drying

A hot air drying system equipped with real-time computer vision system was used to investigate the effects of drying variables on apple slices color changes. Drying experiments were conducted at drying air temperatures of 50–70 °C, drying air velocities of 1–2 m/s, and samples thicknesses of 2–6 mm. A multilayer perceptron (MLP) artificial neural network (ANN) was also used to correlate color parameters and moisture content of apple slices with drying variables and drying time. The effects of drying air temperature and sample thickness on color changes were dominated over the effect of drying air velocity. However, non-linear and somewhat complex trends were obtained for all color parameters as function of moisture content. The MLP ANN satisfactorily approximated the color and moisture variations of apple slices with correlation coefficient higher than 0.92. Therefore, the computer vision system supplemented with ANN can be used as a non-invasive, low cost, and easy method for fast and in-line assessing and controlling of foodstuffs color and moisture changes during drying.     

Convective drying characteristics of sludge from treatment plants in tomato processing industries

The present work is mainly focused on the study of the thin layer drying behaviour of sludge from water treatment plants in tomato processing industries, using a convective dryer. The drying experiments were conducted at inlet temperatures of drying air of 30 °C, 40 °C and 50 °C and at an airflow rate of 0.9 m/s and 1.3 m/s. The drying rate was found to increase with temperature and velocity, hence reducing the total drying time. In particular, as drying temperature was raised from 30 °C up to 50 °C, the time period needed to reduce the moisture content of the sample from 173 wt% down to 7 wt% (dry basis) was observed to decrease from more than 760 min to 470 min (0.9 m/s) and from 715 min to 295 min (1.3 m/s).Using a non-linear regression (Marquart's method) together with a multiple regression analysis, a mathematical model for the thin-layer convective drying process of sludge from treatment plants in tomato processing industries was proposed. The values of the diffusivity coefficients at each temperature were obtained using Fick's second law of diffusion, and varied from 6.11 × 10^?10 m²/s to 2.54 × 10^?9 m²/s over the temperature and velocity range. The temperature dependence of the effective diffusivity coefficient was described following an Arrhenius-type relationship. The activation energy for the moisture diffusion was determined as 30.15 kJ/mol and 36.70 kJ/mol, for airflow rates of 0.9 m/s and 1.3 m/s respectively. Air temperature 40 °C and drying airflow rate 1.3 m/s were found adequate to reduce drying energy consumption as well as to optimise the dryer loading/unloading periods.     

Effects of ultrasound on glass transition temperature of freeze-dried pear (Pyrus pyrifolia) using DMA thermal analysis

The effect of ultrasound pretreatment at various power (360 W, 600 W and 960 W, frequency 20 kHz) on the glass transition temperature of freeze dried pear (Pyrus pyrifolia) has been studied. DMA temperature plots were divided into four sections (A – glassy region, B – transition region, C – Rubbery plateau region and D – terminal region) with the aim to analyze their properties changed with sonication. Under the same freeze drying condition, with the increase in ultrasonic power, dried pear showed higher glass transition in terms of storage modulus, loss modulus and loss tangent peak. Also a decrease in a_w (0.31–0.23) and in moisture content (0.12–0.08 g/g d.b.) has been observed. Samples pretreated with ultrasound showed a better texture profile and much porous structure compared to control one. The results from the study indicated that, ultrasound pretreatment prior to freeze drying can improve the stability during storage of freeze dried pear.     

Cu2ZnSnS4 ceramic target: Determination of sintering temperature by TG–DSC

In this work, mixed powders of Cu₂S, ZnS and SnS₂ were used to sinter CZTS ceramic target. Thermal properties of Cu-poor and Zn-rich mixed powders were investigated by thermogravimetry and differential scanning calorimetry (TG–DSC). It has been found that the formation temperature of CZTS was not obvious in DSC curve. Obvious weight loss begun from 800 °C and a strong endothermic peak of melting appeared at around 880 °C depending on the relative tin content in mixed powders. For different compositions in Cu-poor and Zn-rich region, all TG and DSC curves showed similar profile as a function of temperature. To reduce volatilization and low melting point compound of SnS and Cu–Sn–S when sintering, a sintering temperature of 750 °C was adopted. CZTS targets (360 mm×80 mm) have been successfully fabricated with Cu-poor and Zn-rich composition, kesterite phase and high compactness of above 93%.     

Effect of spray drying conditions and feed composition on the physical properties of black mulberry juice powder

In this study, the effects of some processing parameters on moisture content, water activity, drying yield, bulk density, solubility, glass transition temperature (T_g), and microstructure of spray dried black mulberry (Morus nigra) juice powders were investigated. A pilot-scale spray dryer was employed for the spray drying process and maltodextrin with different dextrose equivalent (6, 9, and 20DE) and gum Arabic were used as carrier agent. Independent variables were inlet air temperature (110, 130, and 150 °C), compressed air flow rate (400, 600, and 800 L/h), concentration of drying aids (8, 12, and 16%) and percent replacement of maltodextrin (6 and 9DE) by gum Arabic and maltodextrin 20DE (25, 50, and 75%). Between the different drying aids, maltodextrin 6DE shows the best effect on the properties of black mulberry juice powders. The process drying yield ranges from 45 to 82%. The highest drying yield (82%) and solubility (87%) refer to the blend of maltodextrin 6DE and gum Arabic. The lowest moisture content powders (1.5%) produced at the compressed air flow rate of 800 L/h. Inlet air temperature negatively influenced the bulk density due to the increase of powder's porosity. The lower the bulk density, the higher the solubility of powder is. With regard to morphology, powders produced with maltodextrin and gum Arabic presented the smallest size.     

Effect of different drying conditions on the vitamin C (ascorbic acid) content of Hayward kiwifruits (Actinidia deliciosa Planch)

In this study, drying kinetics of kiwifruit are investigated experimentally and theoretically under varying drying conditions. Experiments are conducted using air temperatures at 35, 45, 55 and 65 °C, mean velocities at 0.3, 0.6 and 0.9 m s^?1 and, relative humidity values at 40%, 55%, 70% and 85%. Initially, sorption isotherms of the dried kiwifruit slices are determined for different temperatures and equilibrium relative humidity values. The values of the moisture diffusivity, D_eff are obtained from the Fick's diffusion model. The effects of the governing drying parameters on the vitamin C content as well as on the total drying time are determined. The experimental moisture data were fitted to some models available in the literature, mainly the Henderson and Pabis model, the Lewis model and the two-term exponential model and, a good agreement was observed. In addition, it is disclosed that increasing drying air temperature causes more loss in vitamin C in the dried fruits while degradation of vitamin C is reduced with increasing relative humidity of drying air.     

Experimental determination of effective moisture diffusivities of whole- and cut-rosehips in convective drying

Average effective moisture diffusivities for both the whole- and cut-rosehips were obtained during convective drying. The effects of process variables such as air temperature, air velocity and air absolute humidity on effective moisture diffusivity were studied. The average effective moisture diffusivity in rosehip ranged between 1.45 × 10^?10 and 10.3 × 10^?10 m²/s for whole-rosehip and between 1.44 × 10^?9 and 5.13 × 10^?9 m²/s for cut-rosehip at the temperatures studied. Activation energies for convective drying were found to be 62 kJ/mol for whole-rosehips and 58 kJ/mol for cut-rosehips.     

Drying equations of Thai Hom Mali paddy by using hot air,carbon dioxide and nitrogen gases as drying media

The objective of this study was to develop a drying equation for predicting the thin layer drying kinetics of dried Thai Hom Mali paddy using different drying gases. Thai Hom Mali paddy cv. Khao Dok Mali 105 with initial moisture content of 32% dry basis was dried in a heat pump dryer at 0.4 m/s fixed superficial velocity, 60% fixed evaporator bypass air ratio, and varied drying temperatures of 40, 50, 60 and 70 °C using hot air, CO₂ and N₂ gases as drying media. Drying rate was not affected by drying gases but increased with drying temperatures. Moisture ratios, at any given time during the drying process, were compared among various models, namely, Newton, Page, Modified Page I, Henderson and Pabis, two-term, approximation of diffusion, and Midilli. The effect of drying air temperatures on the coefficients of the best moisture ratio model was determined by single step regression method. The R² coefficient, root mean square error (RMSE) and chi-square (χ²) were criteria for selecting the best model. The study found that the Midilli model was the best model for describing the drying behavior of Thai Hom Mali paddy in every evaluated drying gas. It should be possible to predict the moisture content of a product with a generalized model that shows the effect of drying air temperature on the model constants and coefficients.     

Optical and mechanical properties of cocona chips as affected by the drying process

The effect of the application of a pre-osmotic treatment to obtain hot air dried cocona (Solanum sessiliofurum Dunal) chips was studied. The drying kinetics and the optical and mechanical properties of cocona chips obtained by the combined method of osmotic dehydration and hot air drying (OD + HAD) and by only hot air drying (HAD) were compared. Samples were dried by hot air at 60 °C. For the combined method, they were pre-dried to a moisture content of 75 g_water/100 g, immersed in a 55 °Brix sucrose solution at 25 °C for 48 min. The pre-osmodehydration applied did not influence the subsequent hot air drying kinetics, resulting in a final product with 0.055 ± 0.005 g_water/g_cocona. The optical properties of OD + HAD chips were more favorable, exhibiting a smaller color change with respect to the fresh fruit (±15 units) than the HAD samples (±23 units). On the other hand, the OD + HAD chips presented more fracture peaks than HAD ones, this related with a structure with a higher degree of crispness, a very desirable property for a chip product.     

Thin Layer Modelling of Recirculatory Convective Air Drying of Curd (Indian Yoghurt)

Dahi is one of the most popular fermented milk products consumed in India with excellent therapeutic properties. The initial moisture content of dahi is approximately 5.7 kg water kg dry solid⁻¹. The shelf life of dahi is limited and hence the long term storage is possible in the form of dahi powder which can further be used as a base for formulation of health drink mix. Dahi was dried in a laboratory scale recirculatory convective air dryer to a final moisture content of 0.04 kg water kg dry solid⁻¹. Drying characteristics of dahi were investigated under varying conditions of dahi thickness (0.003 m, 0.004 m and 0.005 m) and drying air temperatures (45°C, 50°C and 55°C) and velocities (1.5 m s⁻¹, 2.0 m s⁻¹ and 2.5 m s⁻¹). Different drying models were used to simulate the observed drying data. The mathematical models were compared based on R-square and reduced chi-square values. The drying characteristics were satisfactorily described by Page, modified page, logarithmic and Midilli et al. models. The Midilli et al. model followed by modified page model provided the best representation of data. Effective moisture diffusivity computed on the basis of Fick's law varied between 2.52 × 10⁻¹⁰ m² s⁻¹ and 1.3 × 10⁻⁹ m² s⁻¹ under experimental drying air temperatures and sample thicknesses at air velocity 2.5 m s⁻¹. The temperature and thickness dependence of effective moisture diffusivity was expressed by an Arrhenius type of equation. The equation showed best fit for diffusivity data at 2.5 m s⁻¹ and varying temperatures and sample thickness.     

Study of the Drying Kinetics of Green Bell Pepper and Chemical Characterization

The present work aimed, on one hand, the study of the drying of green peppers, in terms of drying kinetics evaluated at 30°C, 40°C, 50°C, 60°C and 70°C, having the experimental data been fitted to different empirical kinetic models from literature. This kinetic study was then complemented with the modelling in terms of Fick's diffusion equation.On the other hand, the chemical characterization in fresh and after drying at the lowest and highest temperatures was analysed, for evaluation of the effect of drying and drying temperature on the chemical composition of the product. In this way, the analyses made were: moisture content, sugar content, proteins, ash, fat, fibre and acidity.From the results obtained, it was concluded that the empirical models that best describe the dehydration kinetics were the Page and Newton models. From the experimental data was possible to estimate the diffusivities, which range between 9.0 × 10⁻¹⁰ at 30°C and 8.0 × 10⁻⁹ m² s⁻¹ at 70°C.Moreover, it was verified that drying influences the chemical composition of the peppers, but, conversely, the influence of the drying temperature was not very significant.     

Spouted bed and microwave-assisted spouted bed drying of parboiled wheat

The effect of spouted bed and microwave-assisted spouted bed drying on drying rates of parboiled wheat was investigated. In addition, the effective moisture diffusivities of parboiled wheat were calculated. The drying experiments were performed using 200 g of parboiled wheat, at three different air temperatures (50, 70, 90 °C) and at two different microwave powers (3.5 W/g (db), 7.5 W/g (db)). Microwave-assisted spouted bed drying at microwave power of 3.5 W/g and 7.5 W/g reduced drying time by at least 60% and 85%, respectively compared to spouted bed drying. The effective diffusivity values were in the range of 1.44 × 10^?10–3.32 × 10^?10 in spouted bed drying while they were between 5.06 × 10^?10 and 11.3 × 10^?10 in microwave-assisted spouted bed drying at different experimental conditions.     

Thin layer solar drying characteristics of silkworm pupae

Thin layer solar drying experiments of silkworm pupae using a solar tunnel dryer were conducted under the tropical weather conditions of Mahasarakham, Thailand. The dryer consisted of a transparent glass covered flat-plate collector and a drying tunnel connected in series to supply hot air directly into the drying tunnel using a blower. During the experiments, silkworm pupae were dried to the final moisture content of 0.15 kg water kg^?1 dry matter from 4.37 kg water kg^?1 dry matter in 373 min at the corresponding air flow rate of 0.32 kg s^?1. Ten different thin layer drying models were compared according to their coefficient of determination to estimate drying curves. The Midilli–Kucuk model precisely represents the solar tunnel drying behavior with the coefficient of determination (R²) of 0.9982. The maximum drying rate and effective moisture diffusivity were 0.6723 kg water kg^?1 dry matter h^?1 and 2.7696 × 10^?10 m² s^?1, respectively, on the drying air flow rate of 0.32 kg s^?1. A quality assessment shows that the lipid content of the dried silkworm pupae was not affected by the solar tunnel dryer. A slight decrease of polyunsaturated fatty acid (PUFA) was observed.     

Moisture transport in garlic cloves undergoing microwave-convective drying

A laboratory scale microwave dryer was used to dry the garlic cloves, applying microwave power in the range of 10–40 W, air temperature in the range of 40–70 °C and air velocity in the range of 1.0–2.0 m/s. Heat and mass transfer coefficient during the drying process varied in the range of 35.23–79.54 W/m²C and 4.26–6.34 × 10^?2 m/s. The temperature of the product rose rapidly in the early part of the drying and became almost stable thereafter. The Biot mass transfer number confirmed that moisture diffusion was the limiting factor in microwave drying of garlic. The effective moisture diffusivity, which ranged between 1.29–31.68 × 10^?10 m²/s increased with the increase in microwave power but decreased with increase in air velocity.     

Supercritical carbon dioxide extraction of Capsicum peppers: Global yield and capsaicinoid content

The objective of this study was to select a variety of pepper with high concentration of capsaicin and subject it to supercritical fluid extraction (SFE), in order to determine the best conditions of temperature (40, 50 and 60 °C) and pressure (15, 25 and 35 MPa) in terms of global yield (X₀) and capsaicinoids content of the extracts. The influence of drying process (freeze and oven drying) on X₀, capsaicin (C) and dihydrocapsaicin (DHC) contents and total phenolics was also analyzed. Capsicum frutescens showed the highest levels of capsaicinoids (1516 μg/g fresh fruit). For the responses C and DHC, the extraction conditions of 15 MPa and 40 °C provided the highest concentrations (C ⿿ 42 mg/g extract and DHC ⿿ 18.5 mg/g extract). The freeze drying process resulted in extracts with the highest concentration of capsaicinoids (61 mg/g extract), but in contrast, the phenolics were less susceptible to different drying processes, with a mean concentration of 35 mg GAE/g extract. The kinetics experiments indicated that the extraction rate of oleoresin was slightly slower than that of capsaicinoids at the operation conditions (40 °C and 15 MPa).     

Thin layer drying kinetics of Gundelia tournefortii L.

The literature surveyed revealed that the drying kinetics of Gundelia tournefortii has not been investigated. In this study, mathematical modeling of the thin layer drying kinetics of G. tournefortii is investigated for both the microwave and open sun drying conditions. Five different microwave power levels ranging from 90 to 800 W were used for the microwave drying. Solar radiation for the open sun drying varied from 350 to 1100 W/m². Drying took place in the falling rate period. Increasing the microwave power caused a significant decrease in drying time. The experimental moisture loss data were fitted to the 14 thin layer drying models. Among the models proposed, the Midilli model precisely represented the microwave drying behavior of G. tournefortii with the coefficient of determination higher than 0.996 and mean square of deviation (χ²), root mean square error (RMSE) and mean bias error (MBE) lower than 1.82 × 10^?4, 12 × 10^?3 and 1.4 × 10^?4, respectively for all the microwave drying conditions studied. Values of drying constant (k) were in the range of 0.0098–0.2943 min^?1 and the effective moisture diffusivities (D_eff) of G. tournefortii ranged from 5.5 × 10^?8 to 3.5 × 10^?7 m²/s. The values of k and D_eff increased with the increase of microwave power level. The logarithmic model was found to best describe the open sun drying kinetics of G. tournefortii. The effective diffusivity of G. tournefortii under the sun drying condition was determined as 2.48 × 10^?10 m²/s.