Enhanced hydrogen production in co-gasification of sewage sludge and industrial wastewater sludge by a pilot-scale fluidized bed gasifier

This research provides a perspective on sludge-to-energy using sewage sludge (SS) and industrial wastewater sludge (IS) co-gasification in a pilot-scale fluidized bed gasifier with temperature controlled at (600–800 °C) using IS addition ratio (0%–60%), and steam-to-biomass ratio (S/B) (0–1.0). The experimental results show that the increase in thermal reaction activity occurred in concordance with the increase in the IS addition. The explanation for such phenomena is that relatively high catalytic Fe/Mn content in industrial wastewater sludge could lower the activation energy. Hydrogen production was increased from 9.1% to 11.94% with an increase in industrial wastewater sludge ratios from 0% to 60%. The produced gas heating value ranged from 4.84 MJ/Nm³ to 5.11 MJ/Nm³, which was coupled with the cold gas efficiency (CGE) ranging from 33.91% to 36.15%. Enhanced hydrogen production in sewage sludge and industrial wastewater sludge co-gasification is investigated in this study.     

Continuous thermophilic hydrogen production and microbial community analysis from anaerobic digestion of diluted sugar cane stillage

The aim of this study was to promote biohydrogen production in an thermophilic anaerobic fluidized bed reactor (AFBR) at 55 °C using a mixture of sugar cane stillage and glucose at approximately 5000–5300 mg COD L⁻¹. During a reduction in the hydraulic retention time (HRT) from 8, 6, 4, 2 and 1 h, H₂ yields of 5.73 mmol g COD_added⁻¹ were achieved (at HRT of 4 h, with organic loading rate of 52.7 kg COD m⁻³ d⁻¹). The maximum volumetric H₂ production of 0.78 L H₂ h⁻¹ L⁻¹ was achieved using stillage as carbon source. In all operational phases, the H₂ average content in the biogas was between 31.4 and 52.0%. Butyric fermentation was the predominant metabolic pathway. The microbial community in accordance with the DGGE bands profile was found similarity coefficient between 91 and 95% without significant changes in bacterial populations after co-substrate removal. Bacteria like Thermoanaerobacterium sp. and Clostridium sp. were identified.     

Fermentative hydrogen production from hydrolyzed cellulosic feedstock prepared with a thermophilic anaerobic bacterial isolate

Hydrogen gas was produced via dark fermentation from natural cellulosic materials and α-cellulose via a two-step process, in which the cellulosic substrates were first hydrolyzed by an isolated cellulolytic bacterium Clostridium strain TCW1, and the resulting hydrolysates were then used as substrate for fermentative H₂ production. The TCW1 strain was able to hydrolyze all the cellulosic materials examined to produce reducing sugars (RS), attaining the best reducing sugar production yield of 0.65 g reducing sugar/g substrate from hydrolysis of α-cellulose. The hydrolysates of those cellulosic materials were successfully converted to H₂ via dark fermentation using seven H₂-producing bacterial isolates. The bioH₂ production performance was highly dependent on the type of cellulosic feedstock used, the initial reducing sugar concentration (C_RS,o) (ranging from 0.7 to 4.5 mg/l), as well as the composition of sugar and soluble metabolites present in the cellulosic hydrolysates. It was found that Clostridium butyricum CGS5 displayed the highest H₂-producing efficiency with a cumulative H₂ production of 270 ml/l from α-cellulose hydrolysate (C_RS,o = 4.52 mg/l) and a H₂ yield of 7.40 mmol/g RS (or 6.66 mmol/g substrate) from napier grass hydrolysate (C_RS,o = 1.22 g/l).     

Effect of hydraulic retention time on hydrogen production and chemical oxygen demand removal from tapioca wastewater using anaerobic mixed cultures in anaerobic baffled reactor (ABR)

This study evaluated hydrogen production and chemical oxygen demand removal (COD removal) from tapioca wastewater using anaerobic mixed cultures in anaerobic baffled reactor (ABR). The ABR was conducted based on the optimum condition obtained from the batch experiment, i.e. 2.25 g/L of FeSO₄ and initial pH of 9.0. The effects of the varying hydraulic retention times (HRT: 24, 18, 12, 6 and 3 h) on hydrogen production and COD removal in a continuous ABR were operated at room temperature (32.3 ± 1.5 °C). Hydrogen production rate (HPR) increased with a reduction in HRT i.e. from 164.45 ± 4.14 mL H₂/L.d (24 h HRT) to 883.19 ± 7.89 mL H₂/L.d (6 h HRT) then decreased to 748.54 ± 13.84 mL H₂/L.d (3 h HRT). COD removal increased with reduction in HRT i.e. from 14.02 ± 0.58% (24 h HRT) to 29.30 ± 0.84% (6 h HRT) then decreased to 21.97 ± 0.94% (3 h HRT). HRT of 6 h was the optimum condition for ABR operation as indicated.     

Continuous hydrogen production from cofermentation of sugarcane vinasse and cheese whey in a thermophilic anaerobic fluidized bed reactor

The co-fermentation of vinasse and cheese whey (CW) was evaluated in this study by using two thermophilic (55° C) anaerobic fluidized bed reactors (AFBRs). In AFBR using vinasse and CW (AFBR-V-CW), the CW was added in increasing proportions (2, 4, 6, 8, and 10 g COD.L^?1) to vinasse (10 g COD.L^?1) to assess the advantage of adding CW to vinasse. By decreasing the hydraulic retention time (HRT) from 8 h to 1 h in AFBR-V, maximum hydrogen yield (HY), production rate (HPR), and H₂ content (H₂%) of 1.01 ± 0.06 mmol H₂.g COD^?1, 2.54 ± 0.39 L H₂.d^?1.L^?1, and 47.3 ± 2.9%, respectively, were observed at an HRT of 6 h. The increase in CW concentration to values over 2 g COD.L^?1 in AFBR-V-CW decreased the HY, PVH, and H₂%, with observed maximum values of 0.82 ± 0.07 mmol H₂.g COD^?1, 1.41 ± 0.24 L H₂.d^?1.L^?1, and 55.5 ± 3.7%, respectively, at an HRT of 8 h. The comparison of AFBR-V-CW and AFBR-V showed that the co-fermentation of vinasse with 2 g COD.L^?1 of CW increased the HPR, H₂%, and HY by 117%, 68%, and 82%, respectively.     

Effect of hydraulic retention time on a continuous biohydrogen production in a packed bed biofilm reactor with recirculation flow of the liquid phase

The present paper reports on results obtained from experiments carried out in a laboratory-scale anaerobic packed bed biofilm reactor (APBR), with recirculation of the liquid phase, for continuously biohydrogen production via dark fermentation. The reactor was filled with Kaldnes^® biofilm carrier and inoculated with an anaerobic mesophilic sludge from a urban wastewater treatment plant (WWTP). The APBR was operated at a temperature of 37 °C, without pH buffering. The effect of theoretical hydraulic retention time (HRT) from 1 to 5 h on hydrogen yield (HY), hydrogen production rate (HPR), substrate conversion and metabolic pathways was investigated. This study indicates the possibility of enhancing hydrogen production by using APBR with recirculation flow. Among respondents values of HRT the highest average values of HY (2.35 mol H₂/mol substrate) and HPR (0.085 L h^?1L^?1) have been obtained at HRT equal to 2 h.     

Simultaneous hydrogen and ethanol production from a mixture of glucose and xylose using extreme thermophiles II: Effect of hydraulic retention time

In this study, biofuels (hydrogen and ethanol) fermentation from glucose and xylose by extreme thermophiles in an Up-flow Anaerobic Sludge Bed (UASB) reactor was successfully demonstrated. Autoclaved methanogenic granules were used as carriers for the extreme thermophiles. High yields of hydrogen and ethanol were achieved at various HRTs from 24 h to 6 h. The highest hydrogen production rate of 121 ± 23 mL/(L h) and highest ethanol production rate of 6.7 ± 1.2 mmol/(L h) were observed at HRT = 12 h. The highest simultaneous hydrogen and ethanol yields were 0.58 ± 0.11 mol H₂/(mol hexose) and 0.72 ± 0.13 mol ethanol/(mol hexose), reaching a total energy yield of 1151 kJ/mol hexose. The substrate conversion efficiency was maintained over 90% at three HRTs (24, 18, and 12 h).     

Producing hydrogen from the fermentation of cheese whey and glycerol as cosubstrates in an anaerobic fluidized bed reactor

This study aimed to evaluate the effect of the organic loading rate (OLR) (60, 90, and 120 g Chemical Oxygen Demand (COD). L^?1. d^?1) on hydrogen production from cheese whey and glycerol fermentation as cosubstrates (50% cheese whey and 50% glycerol on a COD basis) in a thermophilic fluidized bed reactor (55 °C). The increase in the OLR to 90 gCOD.L^?1. d^?1 favored the hydrogen production rate (HPR) (3.9 L H₂. L^?1. d^?1) and hydrogen yield (HY) (1.7 mmol H₂. gCOD^?1_app) concomitant with the production of butyric and acetic acids. Employing 16S rRNA gene sequencing, the highest hydrogen production was related to the detection of Thermoanaerobacterium (34.9%), Pseudomonas (14.5%), and Clostridium (4.7%). Conversely, at 120 gCOD.L^?1. d^?1, HPR and HY decreased to 2.5 L H₂. L^?1. d^?1 and 0.8 mmol H₂. gCOD^?1_app, respectively, due to lactic acid production that was related to the genera Thermoanaerobacterium (50.91%) and Tumebacillus (23.56%). Cofermentation favored hydrogen production at higher OLRs than cheese whey single fermentation.     

Effect of hydraulic retention time on the hydrogen production in a horizontal and vertical continuous stirred-tank reactor

Hydraulic retention time (HRT) is the main process parameter for biohydrogen production by anaerobic fermentation. This paper investigated the effect of the different HRT on the hydrogen production of the ethanol-type fermentation process in two kinds of CSTR reactors (horizontal continuous stirred-tank reactor and vertical continuous stirred-tank reactor) with molasses as a substrate. Two kinds of CSTR reactors operated with the organic loading rates (OLR) of 12kgCOD/m3•d under the initial HRT of the 8 h condition, and then OLR was adjusted as 6kgCOD/m3•d when the pH drops rapidly. The VCSTR and HCSTR have reached the stable ethanol-type fermentation process within 21 days and 24 days respectively. Among the five HRTs settled in the range of 2–8 h, the maximum hydrogen production rate of 3.7LH₂/Ld and 5.1LH₂/Ld were investigated respectively in the VCSTR and HCSTR. At that time the COD concentration and HRT were 8000 mg/L and 5 h for VCSTR, while 10000 mg/L and 4 h for HCSTR respectively.Through the analysis on the composition of the liquid fermentation product and biomass under the different HRT condition in the two kinds of CSTR, it can found that the ethanol-type fermentation process in the HCSTR is more stable than VCSTR due to enhancing biomass retention of HCSTR at the short HTR.     

Effect of changing temperature on anaerobic hydrogen production and microbial community composition in an open-mixed culture bioreactor

The temperature effect (37–65 °C) on H₂ production from glucose in an open-mixed culture bioreactor using an enrichment culture from a hot spring was studied. The dynamics of microbial communities was investigated by polymerase chain reaction-denaturing gradient gel electrophoresis (PCR-DGGE). At 45 and 60 °C the H₂ production was the highest i.e. 1.71 and 0.85 mol H₂/mol glucose, respectively. No H₂ was produced at temperatures 50 and 55 °C. At 37–45 °C, H₂ production was produced by butyrate type fermentation while fermentation mechanism changed to ethanol type at 60 °C. Clostridium species were dominant at 37–45 °C while at 50–55 °C and 60 °C the culture was dominated by Bacillus coagulans and Thermoanaerobacterium, respectively. In the presence of B. Coagulans the metabolism was directed to lactate production. The results show that the mixed culture had two optima for H₂ production and that the microbial communities and metabolic patterns promptly changed according to changing temperatures.     

Cell growth and hydrogen production on the mixture of xylose and glucose using a novel strain of Clostridium sp. HR-1 isolated from cow dung compost

A novel mesophilic hydrogen-producing bacterium was isolated from cow dung compost and designated as Clostridium sp. HR-1 by 16S rRNA gene sequence. The optimum condition for hydrogen production by strain HR-1 was pH of 6.5, temperature of 37 °C and yeast extract as nitrogen sources. The strain HR-1 has the ability to utilize kinds of hexose and pentose as carbon sources for growth and H₂ production. Cell growth and hydrogen productivity were investigated for batch fermentation on media containing different ratios of xylose and glucose. Glucose was the preferred substrate in the glucose and xylose mixtures. The high glucose fraction had higher cell biomass production rate. The rate of glucose consumption was higher than xylose consumption, and remained essentially constant independent of xylose content of the mixture. The rate of xylose utilization was decreased with increasing of the glucose fraction. The average H₂ yield and specific H₂ production rates with xylose and glucose are 1.63 mol-H₂/mol xylose and 11.14-H₂ mmol/h g-cdw, and 2.02 mol-H₂/mol-glucose and 9.37 mmol-H₂/h g-cdw, respectively. Using the same initial substrate concentration, the maximum average H₂ yield and specific H₂ production rates with the mixtures of 9 g/l xylose and 3 g/l glucose was 2.01 mol-H₂/mol-mixed sugar and 12.56 mmol-H₂/h g-cdw, respectively. During the fermentation, the main soluble microbial products were ethanol and acetate which showed trends with the different ratios of xylose and glucose.     

Effects of pH value and substrate concentration on hydrogen production from the anaerobic fermentation of glucose

A series of batch experiments were conducted to investigate the effects of pH and glucose concentrations on biological hydrogen production by using the natural sludge obtained from the bed of a local river as inoculant. Batch experiments numbered series I and II were designed at an initial and constant pH of 5.0–7.0 with 1.0 increment and four different glucose concentrations (5.0, 7.5, 10 and 20 g glucose/L). The results showed that the optimal condition for anaerobic fermentative hydrogen production is 7.5 g glucose/L and constant pH 6.0 with a maximum H₂ production rate of 0.22 mol H₂ mol⁻¹ glucose h⁻¹, a cumulative H₂ yield of 1.83 mol H₂ mol⁻¹ glucose and a H₂ percentage of 63 in biogas.     

Biohydrogen production from hydrolyzed waste wheat by dark fermentation in a continuously operated packed bed reactor: The effect of hydraulic retention time

The aim of the study is biohydrogen production from hydrolyzed waste wheat by dark fermentation in a continuously operated up-flow packed bed reactor. For this purpose, the effect of hydraulic retention time (HRT) on the rate (R_H2) and yield (Y_H2) of hydrogen gas formation were investigated. In order to determine the most suitable hydraulic retention time yielding the highest hydrogen formation, the reactor was operated between HRT = 1 h and 8 h. The substrate was the acid hydrolyzed wheat powder (AHWP). Waste wheat was sieved down to 70 μm size (less than 200 mesh) and acid hydrolyzed at pH = 2 and 90 °C in an autoclave for 15 min. The sugar solution obtained from hydrolysis of waste wheat was used as substrate at the constant concentration of 15 g/L after neutralization and nutrient addition for biohydrogen production by dark fermentation. The microbial growth support particle was aquarium biological sponge (ABS). Heat-treated anaerobic sludge was used as inoculum. Total gas volume and hydrogen percentage in total gas, hydrogen gas volume, total sugar and total volatile fatty acid concentrations in the feed and in the effluent of the system were monitored daily throughout the experiments. The highest yield and rate of productions were obtained as Y_H2 = 645.7 mL/g TS and R_H2 = 2.51 L H₂/L d at HRT = 3 h, respectively.     

Effect of hydraulic retention time on hydrogen production from sewage sludge and wine vinasse in a thermophilic acidogenic CSTR: A promising approach for hydrogen production within the biorefinery concept

The aim of the present study was to investigate the effect of hydraulic retention time (HRT) on hydrogen production from sewage sludge:wine vinasse (50:50 v/v) in a laboratory-scale continuously stirred tank reactor under thermophilic conditions. For this purpose, nine HRT ranging from 5.0 to 0.25 days were tested. Maximum hydrogen production and specific hydrogen production of 0.90 LH₂/L_reactor/d and 35.19 mLH₂/g VS_added were respectively obtained at a HRT of 0.5 days. Eubacteria was the main group (65–79%) for all the tested HRT. Decreasing HRT was inversely correlated with hydrogen production and microbial population. HRT of 0.5 days is optimal for the growth of the acidogenic population and therefore this population is more active and maximum microbial activity (15.28·10^?10 LH₂/cells) was also achieved at this HRT.     

Effects of substrate concentration and hydraulic retention time on hydrogen production from common reed by enriched mixed culture in continuous anaerobic bioreactor

This study aims to investigate the effect of substrate concentration and hydraulic retention time (HRT) on hydrogen production in a continuous anaerobic bioreactor from unhydrolyzed common reed (Phragmites australis) an invasive wetland and perennial grass. The bioreactor has capacity of 1 L and working volume of 600 mL. It was operated at pH 5.5, temperature at 37 °C, hydraulic retention time (HRT) 12 h, and variation of substrate concentration from 40, 50, and 60 g COD/L, respectively. Afterward, the HRT was then varied from 12, 8, to 4 h for checking the optimal biohydrogen production. Each condition was run until reach steady state on hydrogen production rate (HPR) which based on hydrogen percentage and daily volume. The results were obtained the peak of substrate concentration was at the 50 g COD/L with HRT 12 h, average HPR and H₂ concentration were 28.71 mL/L/h and 36.29%, respectively. The hydrogen yield was achieved at 106.23 mL H₂/g CODre. The substrate concentration was controlled at 50 g COD/L for the optimal HRT experiments. It was found that the maximum of average HPR and H₂ concentration were 43.28 mL/L/h and 36.96%, respectively peak at HRT 8 h with the corresponding hydrogen yield of 144.35 mL H₂/g CODre. Finally, this study successful produce hydrogen from unhydrolyzed common reed by enriched mixed culture in continuous anaerobic bioreactor.     

Effect of iron and molybdenum addition on photofermentative hydrogen production from olive mill wastewater

Photofermentative hydrogen production from olive mill wastewater (OMW) by Rhodobacter sphaeroides O.U.001 was assessed under iron and molybdenum supplementation. Control cultures were only grown with 2% OMW containing media. The analysis included measurements of biomass accumulation, hydrogen production, pH variations of the medium, and changes in the chemical oxygen demand (COD) of the wastewater. Growth under control and Mo-supplemented experiments yielded about the same amount of biomass (∼0.4 g dry cell weight per L culture). On the other hand, Mo addition slightly enhanced the total volume of H₂ gas production (62 mL H₂), in comparison with the control reactor (40 mL H₂). Fe-supplemented cultures showed a significant increase on H₂ production (125 mL H₂), tough having a longer lag time for the observation of the first H₂ bubbles (24 h), compared to the control (15 h) and Mo-supplemented ones (15 h). Fe-added cultures also yielded better wastewater treatment by achieving 48.1% degradation of the initial chemical oxygen demand (COD) value compared to the control reactor having 30.2% COD removal efficiency. Advances described in this work have the potential to find applications in hydrogen industry while attempting an effective management of cheap feedstock utilization.     

Comparison of the use of sucrose and glucose as a substrate for hydrogen production in an upflow anaerobic fixed-bed reactor

This study evaluated the use of two types of substrates, glucose and sucrose, feeding an anaerobic fixed-bed bioreactor. The biogas produced was composed of H₂ and CO₂, without methane. Maximum hydrogen yields were 3.22 mol H₂ mol⁻¹ sucrose_converted and 1.51 mol H₂ mol⁻¹ glucose_converted. The main intermediates were acetic acid, butyric acid, and ethanol. The greatest difference, however, was in the stability of the process. The operation of the reactor with sucrose exhibited a drop in biogas production, whereas operation with glucose was stable after a slight decrease in biogas production. This decrease may have been caused by the differential growth of microbial populations in each reactor, namely, the growth of organisms that use the Wood–Ljungdahl metabolic pathway.     

The effect of dilution and l-malic acid addition on bio-hydrogen production with Rhodopseudomonas palustris from effluent of an acidogenic anaerobic reactor

In this study, H₂ was produced from cheese whey wastewater in a two-stage biological process: i) first stage; thermophilic dark fermentation ii) second stage; the photo fermentation using Rhodopseudomonas palustris strain DSM 127 (R. palustris). The effect of both dilution and addition of l-malic acid on the hydrogen production was investigated. Among the dilution rates used, 1/5 dilution ratio was found to produce the best hydrogen production (349 ml H₂/g COD_fed). On the other hand, It was seen that the mixing the effluent with l-malic acid at increasing ratios had further positive effect and improved the hydrogen production significantly. It was concluded that dilution of the feeding helps to reduce the nitrogen content and the volatile fatty acid content that might be otherwise harmful to the photo-heterotrophic organisms. Overall hydrogen production yield (for dark + photo fermentation) was found to vary 2 and 10 mol H₂/mol lactose. Second conclusion is that cheese whey effluent should be mixed with a co-substrate containing l-malic acid such as apple juice processing effluents before fed into the photo fermentation reactor.     

Biohydrogen production from organic solid waste in a sequencing batch reactor: An optimization of the hydraulic and solids retention time

Hydrogen production from organic solids waste was evaluated using a sequencing batch reactor (SBR) under mesophilic conditions, to investigate the effect of the hydraulic retention time (HRT) and solids retention time (SRT) on hydrogen production. The examined HRT and SRT values were from 4.6 to 27 h and 17–102 h, respectively. The results showed high hydrogen production rates (1.86 LH₂/L·d) and a yield of 127.26 mLH₂/gCOD_removed for an SRT of 60 h and an HRT of 16 h. The highest chemical oxygen demand (COD) removal (38.6 ± 6.9%) was also obtained under those conditions. The highest substrate hydrolysis percentage (73.0 ± 11.4%) was obtained at an HRT of 16 h and an SRT of 102 h. A short SRT of 20 h affected hydrogen production, which decreased up to 90%. With an SRT of 20 h and an HRT of 16 h, acetic acid-like fatty acids were mainly obtained. In experiments with a long SRT (60 h), the obtained fatty acid was butyrate. The conversion efficiencies for converting particulate material into fatty acids were 51–47% using a long SRT; a short HRT resulted in percentages of 37–40%. A 3D surface analysis was performed using the maximum hydrogen yield conditions as the central point, showing that the optimal hydrogen production can be obtained with an HRT of 16 h and an SRT of 55 h. Microbial analysis showed the predominance of the Olsenella genus at an HRT< 8 h and the presence of Clostridium at an HRT of 16 h. The HRT is the main parameter leading the community composition in the process.