An analogy of interstitial site occupancy and hydrogen induced disproportionation of Zr1−xTixCo ternary alloys

The hydrogen induced disproportionation behavior of Ti-substituted ZrCo alloys was investigated to explore their suitability for International Thermonuclear Experimental Reactor (ITER) Storage and Delivery System (SDS). The isothermal disproportionation studies on Ti-substituted alloys were carried out in conditions simulating ITER SDS i.e. 750 K temperature and 100 kPa hydrogen pressure. It was observed that the rate of disproportionation of Ti-substituted ZrCo alloys was found to vary as ZrCo > Zr_0.9Ti_0.1Co > Zr_0.7Ti_0.3Co > Zr_0.8Ti_0.2Co. X-ray diffraction measurements revealed the formation of TiCoH phase along with Ti-substituted ZrCo₂ and ZrH₂ phases as a result of disproportionation reaction of alloys. Neutron diffraction measurements on deuterides indicated that deuterium occupancy in 8e site and the corresponding Zr-D distance provide the primary driving force for disproportionation of alloys to take place. A plausible potential energy profile based on thermodynamic and kinetic considerations was proposed to explain the disproportionation mechanism of alloys.     

Preparation of the composite LaNi3.7Al1.3/Ni–S–Co alloy film and its HER activity in alkaline medium

The composite LaNi_3.7Al_1.3/Ni–S–Co alloy film was prepared by molten salt electrolysis and aquatic electrodeposition orderly. With Na₃AlF₆–La₂O₃–Al₂O₃ (91:8:1) system as molten salt electrolyte, the LaNi_3.7Al_1.3 alloy film was obtained by galvanostatic electrolysis at 100 mA cm⁻². The results showed that the La³⁺ and Al³⁺ ions could be co-reduced on the nickel cathode to form LaNi_3.7Al_1.3 film, i.e. La³⁺ + 1.3Al³⁺ + 6.9e + 3.7Ni = LaNi_3.7Al_1.3 at c.a. −0.5 V, which is much lower than that of the theoretical decomposition potential of lanthanum and aluminum. With high HER activity, the composite LaNi_3.7Al_1.3/Ni–S–Co film (η₁₅₀ = 65 mV, 353 K) could absorb large amount of H atoms, which would be oxidized and therefore effectively avoid the dissolution of the Ni–S–Co film under the state of open-circuit and consequently prolong the lifetime of the cathode.     

Effect and behavior of cerium oxide in Ni/γ-Al2O3 catalysts on autothermal reforming of methane: CeAlO3 formation and its role on activity

Nickel supported γ-alumina (Ni/γ-Al₂O₃) catalysts are well-known to be highly active on the autothermal reforming of methane, but to be unstable due to coke deposition. Cerium oxide (CeO₂) is one of promising promoter to overcome the fast deactivation of nickel-based catalysts by coke formation. Herein, catalytic behavior of CeO₂ over Ni/γ-Al₂O₃ catalysts on the autothermal reforming of methane was investigated. The catalytic activity was maintained for 100 h with H₂/CO molar ratio of 1.9. The formation of CeAlO₃ is observed at the reduction and reaction conditions. In this work, it was found that the formation of CeAlO₃ promoted the catalytic oxidation toward CO₂ and prevented the formation of α-Al₂O₃ and nickel-aluminate, resulting in stable activity for autothermal reforming of methane.     

Enhancement of catalytic properties and durability in Ni–B–P/Ni foam for hydrazine electrooxidation

Hydrazine is a promising energy carrier of high power density, high theoretical cell voltage, and zero carbon emission to replace fossil fuel-dominated energy sources. Herein, we present a new Ni–B–P/NF catalyst for hydrazine electrooxidation by a facile electroless plating process. The Ni–B–P/NF catalyst exhibits remarkable catalytic activity (290 mA cm⁻² at 0.3 V) by combining merits of high intrinsic activity, large specific surface area, satisfactory conductivity, and lattice dislocation. Meanwhile, the Ni–B–P/NF catalyst provides excellent long-term durability (5000 s, 94.4%), which is at the leading level among the reported Ni-based electrocatalysts for hydrazine electrooxidation to date. It is found that the phosphorus-containing coating and its tight binding to the substrate contribute to the long-term durability of Ni–B–P/NF. XPS results and electron models are used to elucidate the electron transition mechanism of the Ni–B–P coating. This work presents a novel catalyst for hydrazine electrooxidation and demonstrates its promising application in energy storage and fuel cell systems.     

Preparation and electrochemical properties of Co–Si3N4 nanocomposites

Cobalt nanoparticles on an amorphous Si₃N₄ matrix were synthesized by direct ball-milling of Co and Si₃N₄ powders for an improvement of their electrochemical performance. The microstructure, morphology and chemical state of the ball-milled Co–Si₃N₄ composites are characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS). The electrochemical performance of Co–Si₃N₄ composites was investigated by galvanostatic charge–discharge process and cyclic voltammetry (CV) technique. It is found that metallic Co nanoparticles of 10–20 nm in size are highly dispersed on the amorphous inactive Si₃N₄ matrix after the ball-milling. The composite with a Co/Si molar ratio of 2/1 shows the optimized electrochemical performance, including discharge capacity and cycle stability. The formation of Co nanoparticles with a good reaction activity is responsible for the discharge capacity of the composites. The reversible faradic reaction between Co and β-Co(OH)₂ is dominant for ball-milled Co–Si₃N₄ composite. The surface modification of the hydrogen storage PrMg₁₂–Ni composites using Co–Si₃N₄ composites can enhance the initial discharge capacity based on the hydrogen electrochemical oxidation and Co redox reaction.     

Effects of Fe substitutions by Ni in La–Ni–O perovskite-type oxides in reforming of methane with CO2 and O2

LaNiO₃ and LaNi_1−xFe_xO₃ (x = 0.2, 0.4, 0.6, 0.8 and 1) perovskites were prepared by the citrate sol–gel method. The prepared compounds were characterized by using thermogravimetric analysis (TGA) and X-ray diffraction (XRD), temperature programmed reduction (TPR), and inductively coupled plasma (ICP) techniques. Specific surface area of the samples was measured by BET method. Morphology study of the prepared catalysts was performed using scanning and transmission electron microscopy (SEM and TEM, respectively). The XRD patterns of fresh catalysts indicated the formation of well-crystallized perovskite structure as the main phase present in the prepared samples. The results showed that the highly homogeneous and pure solids with particle sizes in the range of nanometers were obtained through this synthesis method. TPR analysis revealed that by increasing the degree of substitution (x) the reduction of the prepared samples became difficult. The effects of the partial substitution of Ni by Fe and reaction temperatures at atmospheric pressure were investigated in the combined reforming of methane with CO₂ and O₂ (CRM), after reduction of the samples under hydrogen. LaNiO₃ exhibited high activity and selectivity without coke formation between all of the studied perovskites. Among Fe-substituted catalysts, the following order of activity was observed: LaNiO₃>LaNi_0.4Fe_0.6O₃>LaNi_0.6Fe_0.4O₃ > LaNi_0.8Fe_0.2O₃ > LaNi_0.2Fe_0.8O₃ > LaFeO₃.     

Synthesis and electrochemistry of cubic rocksalt Li–Ni–Ti–O compounds in the phase diagram of LiNiO2–LiTiO2–Li[Li1/3Ti2/3]O2

On the basis of extreme similarity between the triangle phase diagrams of LiNiO₂–LiTiO₂–Li[Li_1/3Ti_2/3]O₂ and LiNiO₂–LiMnO₂–Li[Li_1/3Mn_2/3]O₂, new Li–Ni–Ti–O series with a nominal composition of Li_1+z/3Ni_1/2−z/2Ti_1/2+z/6O₂ (0 ≤ z ≤ 0.5) was designed and attempted to prepare via a spray-drying method. XRD identified that new Li–Ni–Ti–O compounds had cubic rocksalt structure, in which Li, Ni and Ti were evenly distributed on the octahedral sites in cubic closely packed lattice of oxygen ions. They can be considered as the solid solution between cubic LiNi_1/2Ti_1/2O₂ and Li[Li_1/3Ti_2/3]O₂ (high temperature form). Charge–discharge tests showed that Li–Ni–Ti–O compounds with appropriate compositions could display a considerable capacity (more than 80 mAh g⁻¹ for 0.2 ≤ z ≤ 0.27) at room temperature in the voltage range of 4.5–2.5 V and good electrochemical properties within respect to capacity (more than 150 mAh g⁻¹ for 0 ≤ z ≤ 0.27), cycleability and rate capability at an elevated temperature of 50 °C. These suggest that the disordered cubic structure in some cases may function as a good host structure for intercalation/deintercalation of Li⁺. A preliminary electrochemical comparison between Li_1+z/3Ni_1/2−z/2Ti_1/2+z/6O₂ (0 ≤ z ≤ 0.5) and Li_6/5Ni_2/5Ti_2/5O₂ indicated that charge–discharge mechanism based on Ni redox at the voltage of >3.0 V behaved somewhat differently, that is, Ni could be reduced to +2 in Li_1+z/3Ni_1/2−z/2Ti_1/2+z/6O₂ while +3 in Li_6/5Ni_2/5Ti_2/5O₂. Reduction of Ti⁴⁺ at a plateau of around 2.3 V could be clearly detected in Li_1+z/3Ni_1/2−z/2Ti_1/2+z/6O₂ with 0.27 ≤ z ≤ 0.5 at 50 °C after a deep charge associated with charge compensation from oxygen ion during initial cycle.     

Performance and durability of Ni–Co alloy cermet anodes for solid oxide fuel cells

Ni alloys are examined as redox-resistant alternatives to pure Ni for solid oxide fuel cell (SOFC) anodes. Among the various candidate alloys, Ni–Co alloys are selected due to their thermochemical stability in the SOFC anode environment. Ni–Co alloy cermet anodes are prepared by ammonia co-precipitation, and their electrochemical performance and microstructure are evaluated. Ni–Co alloy anodes exhibit high durability against redox cycling, whilst the current-voltage characteristics are comparable to those of pure Ni cermet anodes. Microstructural observation reveals that cobalt-rich oxide layers on the outer surface of the Ni–Co alloy particles protect against further oxidation within the Ni alloy. In long-term durability tests using highly humidified hydrogen gas, the use of a Ni–Co cermet with Gd-doped CeO₂ suppresses degradation of the power generation performance. It is concluded that Ni–Co alloy cermet anodes are highly attractive for the development of robust SOFCs.     

Plasma-reduced Ni/γ–Al2O3 and CeO2–Ni/γ–Al2O3 catalysts for improving dry reforming of propane

Pristine Ni/γ–Al₂O₃ and CeO₂–Ni/γ–Al₂O₃ catalysts were prepared by co-impregnation technique for dry reforming of propane. X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM) were used to examine the structure and morphology of the catalysts before and after the reforming reactions. The excellent interaction between catalyst active phases was observed in both CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃ stabilized with polyethelene glycol (Ni/γ–Al₂O₃–PEG). Towards C₃H₈ and CO₂ conversion, the CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃–PEG showed improved catalytic activity when compared to the pristine Ni/γ–Al₂O₃ catalyst. Interestingly, high H₂ concentration was achieved with the CeO₂–Ni/γ–Al₂O₃ and high CO concentration with the Ni/γ–Al₂O₃–PEG, which is due to the nanoconfinement of nickel particles within the support and favorable metal-support interaction as a result of plasma reduction. The CeO₂–Ni/γ–Al₂O₃ catalyst exhibited better stability for anti-sintering and coke resistance, thus exhibiting high reactivity and durability in the dry reforming.     

Rh promoted and ZrO2/Al2O3 supported Ni/Co based catalysts: High activity for CO2 reforming,steam–CO2 reforming and oxy–CO2 reforming of CH4

Ni (2.5 wt%) and Co (2.5 wt%) supported over ZrO₂/Al₂O₃ were prepared by following a hydrolytic co-precipitation method. The synthesized catalysts were further promoted by Rh incorporation (0.01–1.00 wt%) and tested for their catalytic performance for dry CO₂ reforming, combined steam–CO₂ reforming and oxy–CO₂ reforming of methane for production of syngas. The catalysts were characterized by using N₂ physical adsorption, XRD, H₂–TPR, SEM, CO₂–TPD, NH₃–TPD, TEM and TGA. The results revealed that ZrO₂ phase was in crystalline form in the catalysts along with amorphous Al oxides. Ni and Co were confirmed to be in their respective spinel phases that were reducible to metallic form at 800 °C under H₂. Ni and Co were well dispersed with their nano-crystalline nature. The catalyst with 0.2% loading of Rh showed superior performance in the studied reactions for reforming of methane. This catalyst also showed good coke resistance ability for dry CO₂ reforming reaction with 3.8 wt% of carbon formation during the reaction as compared to 11.6 wt% carbon formation over the catalyst without Rh. The catalyst performance was stable throughout the reaction time for CH₄ conversions, irrespective of carbon formation with slight decline (～1%) in CO₂ conversion. For dry CO₂ reforming reaction, this catalyst showed good conversion for both CH₄ and CO₂ (67.6% and 71.8% respectively) with a H₂/CO ratio of 0.84, while for the Oxy-CO₂ reforming reaction, the activity was superior with CH₄ and CO₂ conversions (73.7% and 83.8% respectively) and H₂/CO ratio of 1.05.     

Preparation and electrochemical properties of composite LaNix/Ni–S–Co alloy film

The composite LaNi_x/Ni–S–Co film with considerable stability and high HER activity (η₁₅₀ = 70 mV, 353 K) was obtained by molten salt electrolysis combined with aquatic electrodeposition. LaNi_x film was prepared by galvanostatic electrolysis at 100 mA cm⁻² under 1273 K. The results showed that the La³⁺ ions could be reduced on the nickel cathode and the LaNi_x film could form, i.e. La³⁺ + 3e + xNi = LaNi_x (x = 5 or 3) at ca. −0.6 V, which is much lower than that of the decomposition potential of lanthanum, due to the strong depolarization effect of nickel. Furthermore, compared with the traditional amorphous Ni–S film, the composite LaNi_x/Ni–S–Co film could absorb large amount of H atoms, which would be oxidized and avoid the dissolution of the Ni–S–Co film under the state of open-circuit effectively and increase the HER activity.     

Combination of CO2 reforming and partial oxidation of methane to produce syngas over Ni/SiO2 and Ni–Al2O3/SiO2 catalysts with different precursors

Ni/SiO₂ and Ni–Al₂O₃/SiO₂ catalysts were prepared by incipient wetness impregnation using citrate and nitrate precursors and tested with a reaction of combination of CO₂ reforming and partial oxidation of methane to produce syngas (H₂/CO). The catalytic activity of Ni/SiO₂ and Ni–Al₂O₃/SiO₂ greatly depended on interaction between NiO and support. NiO strongly interacted with support formed small nickel particles (about 4 nm for NiSC which is abbreviation of Ni/SiO₂ prepared with Nickel citrate precursor) after reduction. The small nickel particles over NiSC catalysts exhibited a good catalytic performance.     

Carbon deposition behavior of a Co–Ni aerogel catalyst in CH4 oxy-CO2 reforming using various types of reactors

Carbon deposition behavior of a Co–Ni aerogel catalyst in CH₄ oxy-CO₂ reforming is investigated using a deactivation method in three types of reactors including a magnetic field assisted fluidized bed (MAFB) reactor, a conventional fluidized bed reactor and a fixed bed reactor. The spent catalysts are analyzed by TG/DSC and FESEM. It is found that the reactor influences the amount as well as type of carbon species on the spent catalysts. The amount of carbon on the spent catalyst in the MAFB reactor is 11.7 wt.%, which is 10.8 wt.% and 2.6 wt.% less than those in the fixed bed and conventional fluidized bed reactors. Fluidization behavior analysis reveals that agglomerate and bubble size of the catalyst are obviously decreased with the application of the MAFB, which should be accounted for the enhanced carbon resistance of the reactor.     

Effects of deposition time on the H2 generation kinetics of electroless-deposited cobalt–phosphorous catalysts from NaBH4 hydrolysis,and its cyclic durability

The effect of electoless-deposition time of a Co–P catalyst on the kinetics of H₂ generation in an alkaline NaBH₄ solution, and its cyclic durability are investigated. The electroless-deposited Co–P catalyst is composed of both outer spherical Co–P particles and an inner flat Co–P layer. As the deposition time of the Co–P catalyst is increased, the outer spherical Co–P particles grow, and their H₂ generation kinetics increase. However, the weight-normalized reaction rates differ as a function of deposition time, although the weight of the deposited material is proportional to the deposition time. Specifically, the Co–P catalyst deposited for 3 min shows the highest weight-normalized H₂ generation rate than those deposited for other lengths of time. The rate of H₂ generation for the Co–P catalyst is decreased dramatically after one cycle (10 h) due to separation of the Co–P particles from the Co–P plate. Up to the sixth cycle (60 h), the rate of H₂ gradually decreases due to a powerful shock on the catalyst support by expansion of H₂ volume. Beyond six cycles, the catalytic performance of the Co–P catalyst was stable enough for repetitive use.     

Co–Ni/WC-AC catalysts for dry reforming of methane: The role of Ni species

To improve the DRM reaction performance of the catalysts, a series of Co–Ni/WC-AC catalysts are prepared by impregnation using WC-AC as the support. The structural features of the fresh and spent catalysts are characterized by BET, XRD, H₂-TPR, XPS and TG. The results show that the introduction of Ni in the 20Co/WC-AC catalyst promotes the conversion of W species to WC. Further, WC enhances the interaction between the active metal and the support. Thus, the activity and sintering resistance of Co–Ni/WC-AC catalysts are improved. It is also found that the introduction of different ratios of Ni has a significant effect on the chemical environment (oxygen environment) on the catalyst surface.10Co–10Ni/WC-AC catalysts showed high surface O_α and O_β contents of 26% and 53%, respectively. The catalyst shows excellent catalytic performance. The conversion of CH₄ and CO₂ is stable at about 84% and 85% at 800 °C.     

Hydrogen production from CH4 dry reforming over bimetallic Ni–Co/Al2O3 catalyst

Bimetallic 5%Ni–10%Co/Al₂O₃ catalyst was synthesized using impregnation method and evaluated for methane dry reforming reaction at different reaction temperatures. NiO, Co₃O₄ and spinal metal aluminates, namely, CoAl₂O₄ and NiAl₂O₄ phases were formed on γ-Al₂O₃ support surface during calcination process. 5%Ni–10%Co/Al₂O₃ catalyst exhibited reasonable surface area of 86.93 m² g^?1 with small crystallite dimension of less than 10 nm suggesting that both Co₃O₄ and NiO phases were finely dispersed on the surface of support in agreement with results from scanning electron microscopy (SEM) measurement. Temperature-programmed calcination measurement indicates the complete thermal decomposition and oxidation of metal precursors, viz. Ni(NO₃)₂ and Co(NO₃)₂ to metal oxides and metal aluminates at below 700 K. Both CH₄ and CO₂ conversions were stable over a period of 4 h on-stream and attained an optimum at about 67% and 71%, respectively at 973 K whilst H₂ selectivity and yield were higher than 49%. The ratio of H₂/CO was always less than unity for all runs indicating the presence of reverse water–gas shift reaction. The activation energy for CH₄ and CO₂ consumption was computed as 55.60 and 40.25 kJ mol^?1, correspondingly. SEM micrograph of spent catalyst detected the formation of whisker-like carbon on catalyst surface whilst D and G bands characteristic for the appearance of amorphous and graphitic carbons in this order were observed on surface of used catalyst by Raman spectroscopy analysis. Additionally, the percentage of filamentous carbon was greater than that of graphitic carbon.     

Hydrogen production by steam reforming of ethanol over mesoporous Ni–Al2O3–ZrO2 xerogel catalysts: Effect of Zr/Al molar ratio

A series of mesoporous Ni–Al₂O₃–ZrO₂ xerogel catalysts (denoted as Ni-AZ-X) with different Zr/Al molar ratio (X) were prepared by a single-step epoxide-driven sol–gel method, and they were applied to the hydrogen production by steam reforming of ethanol. The effect of Zr/Al molar ratio of Ni-AZ-X catalysts on their physicochemical properties and catalytic activities was investigated. Textural and chemical properties of Ni-AZ-X catalysts were strongly influenced by Zr/Al molar ratio. Surface area of Ni-AZ-X catalysts decreased with increasing Zr/Al molar ratio due to the lattice contraction of ZrO₂ caused by the incorporation of Al³⁺ into ZrO₂. Interaction between nickel oxide species and support (Al₂O₃–ZrO₂) decreased with increasing Zr/Al molar ratio through the formation of NiO–Al₂O₃–ZrO₂ composite structure. Acidity of reduced Ni-AZ-X catalysts decreased with increasing Zr/Al molar ratio due to the loss of acid sites of Al₂O₃ by the addition of ZrO₂. Acidity of Ni-AZ-X catalysts served as a crucial factor determining the catalytic performance in the steam reforming of ethanol; an optimal acidity was required for maximum production of hydrogen. Among the catalysts tested, Ni-AZ-0.2 (Zr/Al = 0.2) catalyst with an intermediate acidity exhibited the best catalytic performance in the steam reforming of ethanol.     

Characterization and activity test of commercial Ni/Al2O3, Cu/ZnO/Al2O3 and prepared Ni–Cu/Al2O3 catalysts for hydrogen production from methane and methanol fuels

In this study, methane and methanol steam reforming reactions over commercial Ni/Al₂O₃, commercial Cu/ZnO/Al₂O₃ and prepared Ni–Cu/Al₂O₃ catalysts were investigated. Methane and methanol steam reforming reactions catalysts were characterized using various techniques. The results of characterization showed that Cu particles increase the active particle size of Ni (19.3 nm) in Ni–Cu/Al₂O₃ catalyst with respect to the commercial Ni/Al₂O₃ (17.9). On the other hand, Ni improves Cu dispersion in the same catalyst (1.74%) in comparison with commercial Cu/ZnO/Al₂O₃ (0.21%). A comprehensive comparison between these two fuels is established in terms of reaction conditions, fuel conversion, H₂ selectivity, CO₂ and CO selectivity. The prepared catalyst showed low selectivity for CO in both fuels and it was more selective to H₂, with H₂ selectivities of 99% in methane and 89% in methanol reforming reactions. A significant objective is to develop catalysts which can operate at lower temperatures and resist deactivation. Methanol steam reforming is carried out at a much lower temperature than methane steam reforming in prepared and commercial catalyst (275–325 °C). However, methane steam reforming can be carried out at a relatively low temperature on Ni–Cu catalyst (600–650 °C) and at higher temperature in commercial methane reforming catalyst (700–800 °C). Commercial Ni/Al₂O₃ catalyst resulted in high coke formation (28.3% loss in mass) compared to prepared Ni–Cu/Al₂O₃ (8.9%) and commercial Cu/ZnO/Al₂O₃ catalysts (3.5%).     

Ni/MgO–Al2O3 and Ni–Mg–O catalyzed SiC foam absorbers for high temperature solar reforming of methane

Ni catalyst supported on MgO–Al₂O₃ (Ni/MgO–Al₂O₃) prepared from hydrotalcite, and Ni–Mg–O catalyst are studied in regard to their activity in the CO₂ reforming of methane at high temperatures in order to develop a catalytically activated foam receiver–absorber for use in solar reforming. First, the activity of their powder catalysts is examined. Ni/MgO–Al₂O₃ powder catalyst exhibits a remarkable degree of high activity and thermal stability as compared with Ni–Mg–O powder catalyst. Secondly, a new type of catalytically activated ceramic foam absorber – Ni/MgO–Al₂O₃/SiC – and Ni–Mg–O catalyzed SiC foam absorber are prepared and their activity is evaluated using a laboratory-scale receiver–reactor with a transparent quartz window and a sun-simulator. The present Ni-based catalytic absorbers are more cost effective than conventional Rh/γ-Al₂O₃ catalyzed alumina and SiC foam absorbers and the alternative Ru/γ-Al₂O₃ catalyzed SiC foam absorbers. Ni/MgO–Al₂O₃ catalyzed SiC foam absorber, in particular, exhibits superior reforming performance that provides results comparable to that of Rh/γ-Al₂O₃ catalyzed alumina foam absorber under a high flux condition or at high temperatures above 1000 °C. Ni/MgO–Al₂O₃ catalyzed SiC foam absorber will be desirable for use in solar receiver–reactor systems to convert concentrated high solar fluxes to chemical fuels via endothermic natural-gas reforming at high temperatures.     

Ni–SiO2 and Ni–Fe–SiO2 catalysts for methane decomposition to prepare hydrogen and carbon filaments

Active and stable Ni–Fe–SiO₂ catalysts prepared by sol–gel method were employed for direct decomposition of undiluted methane to produce hydrogen and carbon filaments at 823 K and 923 K. The results indicated that the lifetime of Ni–Fe–SiO₂ catalysts was much longer than Ni–SiO₂ catalyst at a higher reaction temperature such as 923 K, however, a reverse trend was shown when methane decomposition took place at a lower reaction temperature such as 823 K. XRD studies suggested that iron atoms had entered into the Ni lattice and Ni–Fe alloy was formed in Ni–Fe–SiO₂ catalysts. The structure of the carbon filaments generated over Ni–SiO₂ and Ni–Fe–SiO₂ was quite different. TEM studies showed that “multi-walled” carbon filaments were formed over 75%Ni–25%SiO₂ catalyst, while “bamboo-shaped” carbon filaments generated over 35%Ni–40%Fe–25%SiO₂ catalysts at 923 K. Raman spectra of the generated carbons demonstrated that the graphitic order of the “multi-walled” carbon filaments was lower than that of the “bamboo-shaped” carbon filaments.