Evaluation of Ni/Y2O3/Al2O3 catalysts for hydrogen production by autothermal reforming of methane

Ni/xY₂O₃–Al₂O₃ (x = 5, 10, 15, 20 wt%) catalysts were prepared by sequential impregnation synthesis. The catalytic performance for the autothermal reforming of methane was evaluated and compared with Ni/γ-Al₂O₃ catalyst. The physicochemical properties of catalysts were characterized by X-ray diffraction (XRD), Transmission electron microscope (TEM), X-Ray Photoelectron Spectrometer (XPS), Thermo Gravimetric Analyzer (TGA) and H₂-temperature programmed reduction techniques (TPR). The decrease of nickel particle size and the change of reducibility were found with Y modification. The CH₄ conversion increased with elevating levels of Y₂O₃ from 5% to 10%, then decreased with Y content from 10% to 20%. Ni/xY₂O₃–Al₂O₃ catalysts maintained high activity after 24 h on stream, while Ni/Al₂O₃ had a significant deactivation. The characterization of spent catalysts indicated that the addition of Y retarded Ni sintering and decreased the amount of coke.     

Nickel catalysts supported on ZrO2, Y2O3-stabilized ZrO2 and CaO-stabilized ZrO2 for the steam reforming of ethanol: Effect of the support and nickel load

Catalysts with various nickel loads were prepared on supports of ZrO₂, ZrO₂–Y₂O₃ and ZrO₂–CaO, characterized by XRD and TPR and tested for activity in ethanol steam reforming. XRD of the supports identified the monoclinic crystalline phase in the ZrO₂ and cubic phases in the ZrO₂–Y₂O₃ and ZrO₂–CaO supports. In the catalysts, the nickel impregnated on the supports was identified as the NiO phase. In the TPR analysis, peaks were observed showing the NiO phase having different interactions with the supports. In the catalytic tests, practically all the catalysts achieved 100% ethanol conversion, H₂ yield was near 70% and the gaseous concentrations of the other co-products varied in accordance with the equilibrium among them, affected principally by the supports. It was observed that when the ZrO₂ was modified with Y₂O₃ and CaO, there were big changes in the CO and CO₂ concentrations, which were attributed to the rise in the number of oxygen vacancies, permitting high-oxygen mobility and affecting the gaseous equilibrium. The liquid products analysis showed a low selectivity to liquid co-products during the reforming reactions.     

Effect of Ce on 5 wt% Ni/ZSM-5 catalysts in the CO2 reforming of CH4 reaction

The aim of this study is to investigate the promotional effect of Ce on Ni/ZSM-5 catalysts in the CO₂ reforming of CH₄ reaction. The evaluation of the catalytic performances of the composite catalysts was conducted in a fixed-bed reactor at atmospheric pressure. The influencing factors, including temperature, Ni and Ce loadings, molar feed ratio of CO₂/CH₄, and time-on-stream (TOS), were investigated. The characteristics of the catalysts were checked with Brunauer-Emmett-Teller (BET) analysis, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and transmission electron microscopy (TEM). The reduction and the basic properties of the composite catalysts were elucidated by temperature-programmed reduction by H₂ (H₂-TPR) and temperature-programmed desorption of CO₂ (CO₂-TPD), respectively. The reactivity of deposited carbon was studied by sequential temperature-programmed surface reaction of CH₄ (CH₄-TPSR) and temperature-programmed oxidation using CO₂ and O₂ (CO₂-TPO and O₂-TPO). Results indicate that higher CH₄ conversion, H₂ selectivity, and desired H₂/CO ratio for 5 wt% Ni & 5 wt% Ce/ZSM-5 could be achieved with CO₂/CH₄ feed ratio close to unity over the temperature range of 500–900 °C. Moreover, the addition of Ce could not only promote CH₄ decomposition for H₂ production but also the gasification of deposited carbon with CO₂. The dispersion of Ni particles could be improved with Ce presence as well. A partial reduction of CeO₂ to CeAlO₃ was observed from XPS spectra over 5 wt% Ni & 5 wt% Ce/ZSM-5 after H₂ reduction and 24 h CO₂–CH₄ reforming reaction. Benefiting from the introduction of 5 wt% Ce, the calculated apparent activation energies of CH₄ and CO₂ over the temperature range of 700–900 °C could be reduced by 30% and 40%, respectively.     

Effects of modifying Ni/Al2O3 catalyst with cobalt on the reforming of CH4 with CO2 and cracking of CH4 reactions

Alumina supported nickel (Ni/Al₂O₃), nickel–cobalt (Ni–Co/Al₂O₃) and cobalt (Co/Al₂O₃) catalysts containing 15% metal were synthesized, characterized and tested for the reforming of CH₄ with CO₂ and CH₄ cracking reactions. In the Ni–Co/Al₂O₃ catalysts Ni–Co alloys were detected and the surface metal sites decreased with decrease in Ni:Co ratio. Turnover frequencies of CH₄ were determined for both reactions. The initial turnover frequencies of reforming (TOF_DRM) for Ni–Co/Al₂O₃ were greater than that for Ni/Al₂O₃, which suggested a higher activity of alloy sites. The initial turnover frequencies for cracking (TOF_CRK) did not follow this trend. The highest average TOF_DRM, H₂:CO ratio and TOF_CRK were observed for a catalyst containing a Ni:Co ratio of 3:1. This catalyst also had the maximum carbon deposited during reforming and produced the maximum reactive carbon during cracking. It appeared that carbon was an intermediate product of reforming and the best catalyst was able to most effectively crack CH₄ and oxidize carbon to CO by CO₂.     

Catalytic CO2 reforming of CH4 over Cr-promoted Ni/char for H2 production

The objective of the study is to investigate the catalytic performance of Cr-promoted Ni/char in CO₂ reforming of CH₄ at 850 °C. The char obtained from the pyrolysis of a long-flame coal at 1000 °C was used as the support. The catalysts were prepared by incipient wetness impregnation methods with different metal precursor doping sequence. The characterization of the composite catalysts was evaluated by XRD, XPS, SEM-EDS, TEM, H₂-TPR, CO₂-TPD, CH₄-TPSR, and CO₂-TPO. The results indicate that the catalyst prepared by co-impregnation of Ni and Cr possess higher activity than those by sequential impregnation. The optimal loading of Cr on 5 wt% Ni/char is 7.8 wt‰. Moreover, the molar feed ratio of CH₄/CO₂ has a considerable effect on both the stability and the activity of Cr–Ni/char. The main effect of Cr is the great enhance of the adsorption to CO₂. It is interesting that the conversions of CH₄ and CO₂ over Cr-promoted Ni/char and Ni/char decrease initially, following by a steady rise as the reaction proceeds with time-on-stream (TOS). In addition, cyclic tests were conducted and no distinct deterioration in the catalytic performance of the catalysts was observed. On the basis of the obtained results, nickel carbide was speculated to be the active species which was formed during the CO₂ reforming of CH₄ reaction.     

Properties of Ni/Y2O3 and its catalytic performance in methane conversion to syngas

Ni/Y₂O₃, with Y₂O₃ support prepared by the conventional precipitation method, was prepared by an impregnation method. The physicochemical properties of Y₂O₃ and Ni/Y₂O₃ were characterized by BET, CO₂-TPD, NH₃-TPD, TPR, XRF and TGA, and compared with those of γ-Al₂O₃ and Ni/γ-Al₂O_3, respectively. The catalytic performance of Ni/Y₂O₃ in the reaction of partial oxidation of methane (POM) to syngas was evaluated and compared with that of Ni/γ-Al₂O₃ catalyst, too. The results showed that, Y₂O₃ was a basic support with few acidic sites while γ-Al₂O₃ was an acidic support. NiO particles supported on Y₂O₃ were more easily to be reduced than those supported on γ-Al₂O₃. In the partial oxidation of methane, Ni/Y₂O₃ catalyst showed high catalytic activity and exhibited better catalytic stability than Ni/γ-Al₂O₃. After POM reaction at 700 °C for 550 h, methane conversion decreased little and only 2.2 wt% carbon was deposited on Ni/Y₂O₃ catalyst. Ni/Y₂O₃ was stable in POM even after a series of reaction temperature variations within the temperature range of 400 ∼ 800 °C.     

Diesel pre-reforming over highly dispersed nano-sized Ni catalysts supported on MgO–Al2O3 mixed oxides

A highly dispersed 50 wt% Ni/MgO–Al₂O₃ catalyst was prepared by deposition–precipitation (DP) method for the diesel pre-reforming reaction. The pH of the precursor solution was controlled from pH 9.5 to 12.0 to examine the effects on NiO crystallite size and metal dispersion. The increase of pH of the precursor solution causes an increase of specific surface area and metal dispersion, and reduces NiO crystallite size. The pre-reforming reaction was carried out using n-tetradecane as surrogate compound of diesel. The coke formation of used catalysts was examined by TGA, TEM, SEM, and Raman analysis. The 50 wt% Ni/MgO–Al₂O₃ catalyst prepared at pH 11.5 showed a high catalytic activity and excellent coke resistance due to high metal dispersion (8.71%), small NiO crystallite size (3.5 nm), and strong interaction between Ni and support. Furthermore, this catalyst showed a good stability in the pre-reforming reaction at S/C ratio of 3.5 and 450 °C for 88 h.     

Steam reforming of methanol over Cu/ZnO/ZrO2/Al2O3 catalyst

Steam reforming of methanol was investigated over Cu–ZnO–ZrO₂–Al₂O₃ catalysts at 473 and 573 K. The Cu:Zn:(Al + Zr) molar ratio was 3:3:4; however, the Zr:Al molar ratio was varied and the catalysts were pretreated at different calcination and reduction temperatures. The synthesized catalysts were characterized by N₂ physisorption, temperature-programmed reduction with H₂ (H₂-TPR), X-ray diffraction, oxidized surface TPR, and infrared spectroscopy after carbon monoxide chemisorption. The crystalline size of Cu decreased on increasing the calcination temperatures from 573 to 623 K and increased on increasing the reduction temperatures from 523 to 573 K. Among the tested catalysts, the Cu–ZnO–ZrO₂ catalyst exhibited the highest and lowest hydrogen-formation rates at 473 and 573 K, respectively. After the reaction at 573 K, all the tested catalysts exhibited an increase in the Cu crystalline size, causing the catalyst deactivation. Among the tested catalysts, the Cu–ZnO–ZrO₂–Al₂O₃ catalyst, where the Cu:Zn:Al:Zr molar ratio was 3:3:2:2, showed the highest and most stable catalytic activity at 573 K. Cu dispersion and catalyst composition affected the catalytic performance for steam reforming of methanol.     

Catalytic conversion of CH4 and CO2 to synthesis gas on Ni/SiO2 catalysts containing Gd2O3 promoter

A series of Ni/SiO₂ catalysts containing different amounts of Gd₂O₃ promoter was prepared, characterized by H₂-adsorption and XRD, and used for carbon dioxide reforming of methane (CRM) and methane autothermal reforming with CO₂ + O₂ (MATR) in a fluidized-bed reactor. The results of pulse surface reactions showed that Ni/SiO₂ catalysts containing Gd₂O₃ promoter could increase the activity for CH₄ decomposition, and Raman analysis confirmed that reactive carbon species mainly formed on the Ni/SiO₂ catalysts containing Gd₂O₃ promoter. In this work, it was found that methane activation and reforming reactions proceeded according to different mechanisms after Gd₂O₃ addition due to the formation of carbonate species. In addition, Ni/SiO₂ catalysts containing Gd₂O₃ promoter demonstrated higher activity and stability in both CRM and MATR reactions in a fluidized bed reactor than Ni/SiO₂ catalysts without Gd₂O₃ even at a higher space velocity.     

Effect of Pr addition on the properties of Ni/Al2O3 catalysts with an application in the autothermal reforming of methane

Ni/xPr-Al₂O₃ (x = 5, 10, 15, 20 wt%) catalysts with an application in autothermal reforming of methane were prepared by sequential impregnation synthesis; its catalytic performance was evaluated and compared with that of Ni/γ-Al₂O₃ catalyst; the physicochemical properties of the catalysts were characterized by X-ray diffraction (XRD), Transmission electron microscope (TEM), X-Ray Photoelectron Spectrometer (XPS), Thermo Gravimetric Analyzer (TGA) and H₂-temperature programmed reduction techniques (TPR). The results showed that Pr addition promoted the reduction of nickel particle size on the surface. TPR experiments suggested a heterogeneous distribution of nickel oxide particles over xPr-Al₂O₃ supports and the promotion of NiO reduction by Pr modification. The CH₄ conversion increased with elevating levels of Pr addition from 5% to 10%, then decreased with Pr content from 10% to 20%. For the stability catalytic tests, Ni/xPr-Al₂O₃ catalysts maintained the high activity after 48 h while Ni/Al₂O₃ had a significant deactivation.     

Ni-based catalysts for reforming of methane with CO2

Ni catalysts supported on different carriers like δ,θ-Al₂O₃, MgAl₂O₄, SiO₂–Al₂O₃ and ZrO₂–Al₂O₃ were prepared. The solids were characterized by chemical analysis, N₂ adsorption–desorption isotherms, X-ray powder diffraction, UV–vis diffuse reflectance spectroscopy, temperature-programmed reduction, high-resolution transmission electron microscopy and temperature-programmed oxidation. The catalytic properties of the samples were evaluated in the reaction of reforming of methane with CO₂ at 923 K. It was shown that this kind of support greatly affects the structure and catalytic performance of the catalysts. Ni catalyst supported on MgAl₂O₄ showed the highest activity and stability due to the presence of small well dispersed Ni particles with size of 5.1 nm. It was shown that the lowest activity of Ni catalyst supported on SiO₂–Al₂O₃ oxide was caused by the agglomeration of nickel particles and formation of filamentous carbon under reaction conditions detected by the high resolution transmission electron microscopy.     

The effect of preparation method on the catalytic performance over superior MgO-promoted Ni–Ce0.8Zr0.2O2 catalyst for CO2 reforming of CH4

The effect of preparation method on MgO-promoted Ni–Ce_0.8Zr_0.2O₂ catalysts was investigated in CO₂ reforming of CH₄. Co-precipitated Ni–MgO–Ce_0.8Zr_0.2O₂ exhibited very high activity as well as stability (X_CH4 > 95% at 800 °C for 200 h) due to high surface area, high dispersion of Ni, small Ni crystallite size, and easier reducibility. Four elements (Ni, Mg, Ce, and Zr) are located at the same position for the co-precipitated catalyst, resulting in easier reducibility.     

Mesoporous CexMn1−xO2 composites as novel alternative carriers of supported Co3O4 catalysts for CO preferential oxidation in H2 stream

The mesoporous Co₃O₄ supported catalysts on Ce–M–O (M = Mn, Zr, Sn, Fe and Ti) composites were prepared by surfactant-assisted co-precipitation with subsequent incipient wetness impregnation (SACP–IWI) method. The catalysts were employed to eliminate trace CO from H₂-rich gases through CO preferential oxidation (CO PROX) reaction. Effects of M type in Ce–M–O support, atomic ratio of Ce/(Ce + Mn), Co₃O₄ loading and the presence of H₂O and CO₂ in feed were investigated. Among the studied Ce–M–O composites, the Ce–Mn–O is a superior carrier to the others for supported Co₃O₄ catalysts in CO PROX reaction. Co₃O₄/Ce_0.9Mn_0.1O₂ with 25 wt.% loading exhibits excellent catalytic properties and the 100% CO conversion can be achieved at 125–200 °C. Even with 10 vol.% H₂O and 10 vol.% CO₂ in feed, the complete CO transformation can still be maintained at a wide temperature range of 190–225 °C. Characterization techniques containing N₂ adsorption/desorption, X-ray diffraction (XRD), H₂ temperature-programmed reduction (H₂-TPR) and scanning electron microscopy (SEM) were employed to reveal the relationship between the nature and catalytic performance of the developed catalysts. Results show that the specific surface area doesn’t obviously affect the catalytic performance of the supported cobalt catalysts, but the right M type in carrier with appropriate amount effectively improves the Co₃O₄ dispersibility and the redox behavior of the catalysts. The large reducible Co³⁺ amount and the high tolerance to reduction atmosphere resulted from the interfacial interaction between Co₃O₄ and Ce–Mn support may significantly contribute to the high catalytic performance for CO PROX reaction, even in the simulated syngas.     

Effects of Y2O3-modification to Ni/γ-Al2O3 catalysts on autothermal reforming of methane with CO2 to syngas

The effects of Y₂O₃-modification to Ni/γ-Al₂O₃ catalysts on autothermal reforming of methane to syngas were investigated. It was found that the introduction of Y₂O₃ (5%, 8%, 10%) lead to significant improvement in catalytic activity and stability, and the H₂/CO ratio could be adjusted via controlling the O₂/CO₂ ratio of the feed gas. According to the characterization results of catalysts before and after reaction, it was found that the Y₂O₃·γ-Al₂O₃ supported Ni catalysts had higher NiO reducibility, smaller Ni particle size, higher Ni dispersion and stronger basicity than those of the Ni/γ-Al₂O₃ catalysts. The analysis of catalysts after reaction showed that the addition of Y₂O₃ inhibited the Ni sintering, changed the type of coke and decreased the amount of coke on the catalysts. All the experimental results indicated that the introduction of Y₂O₃ to Ni/γ-Al₂O₃ resulted in excellent catalytic performances in autothermal reforming of methane, and Y₂O₃ played important roles in preventing metal sintering and coke deposition via controlling NiO reducibility, Ni particle size and dispersion, and basicity of catalysts.     

Flowerlike microspheres catalyst NiO/La2O3 for ethanol-H2 production

Catalysts of nano-sized nickel oxide particles based on flowerlike lanthanum oxide microspheres with high disperse were prepared to achieve simultaneous dehydrogenation of ethanol and water molecules on multi-active sites. XRD, SEM, 77K N₂ adsorption were used to analyze and observe the catalysts’ structure, morphology and porosity. Catalytic parameters with respect to yield of H₂, activity, selectivity towards gaseous products and stability with time-on-stream and time-on-off-stream were all determined. This special morphology NiO/La₂O₃ catalyst represented more than 1000 h time-on-stream stability test and 500 h time-on-off-stream stability test for hydrogen fuel production from ethanol steam reforming at 300 °C without any deactivation. During the 1000 h time-on-stream stability test, ethanol–water mixtures could be converted into H₂, CO, and CH₄ with average selectivity values of 57.0, 20.1, 19.6 and little CO₂ of 3.2 mol%, respectively, and average ethanol conversion values of 96.7 mol%, with H₂ yield of 1.61 mol H₂/mol C₂H₅OH. During the 500 h time-on-off-stream stability test, ethanol–water mixtures could be converted into H₂, CO, CH₄ and CO₂ with average selectivity values of 65.1, 17.3, 15.1 and 2.5 mol%, respectively, and average ethanol conversion values of 80.0 mol%. For the ethanol-H₂ and petrolic hybrid vehicle (EH–HV), the combustion value is the most important factor. So, it was very suitable for the EH–HV application that the low temperature ethanol steam reforming products’ distribution was with high H₂, CO, CH₄ and very low CO₂ selectivity over the special NiO/La₂O₃ flowerlike microspheres.     

Characteristics of alkali-resistant Ni/MgAl2O4 catalyst for direct internal reforming molten carbonate fuel cell

Direct internal reforming – molten carbonate fuel cell (DIR–MCFC) has advantages of higher efficiency and smaller size. However, deactivation of the catalyst by alkali carbonate electrolytes poses a significant problem in MCFC. To solve this problem, Ni/MgO and Ni/MgAl₂O₄ catalysts were compulsively mixed with a eutectic mixture of Li₂CO₃ and Na₂CO₃ prior to a methane steam reforming activity test. Activity of Ni/MgO rapidly decreased, while that of Ni/MgAl₂O₄ remained steady due to good alkali resistance. To analyze the effects of alkali addition, N₂ adsorption-desorption, X-ray diffraction, temperature-programmed reduction and oxidation, scanning electron microscopy, and X-ray photoelectron spectroscopy experiments were carried out. Both Ni/MgO and Ni/MgAl₂O₄ showed sintering of Ni and blocking of pores, which reduced the catalytic activity. However, Ni/MgAl₂O₄ showed other positive effects such as stronger metal–support interaction and increased dissociative adsorption.     

Combined catalytic partial oxidation and CO2 reforming of methane over ZrO2-modified Ni/SiO2 catalysts using fluidized-bed reactor

Nickel on zirconium-modified silica was prepared and tested as a catalyst for reforming methane with CO₂ and O₂ in a fluidized-bed reactor. A conversion of CH₄ near thermodynamic equilibrium and low H₂/CO ratio (1<H₂/CO<2) were obtained without catalyst deactivation during 10 h, in a most energy efficient and safe manner. A weight loading of 5 wt% zirconium was found to be the optimum. The catalysts were characterized using X-ray diffraction (XRD), H₂-temperature reaction (H₂-TPR), CO₂-temperature desorption (CO₂-TPD) and transmission election microscope (TEM) techniques. Ni sintering was a major reason for the deactivation of pure Ni/SiO₂ catalysts, while Ni dispersed highly on a zirconium-promoted Ni/SiO₂ catalyst. The different kinds of surface Ni species formed on ZrO₂-promoted catalysts might be responsible for its high activity and good resistance to Ni sintering.     

Syngas production by CO2 reforming of coke oven gas over Ni/La2O3–ZrO2 catalysts

Syngas production by CO₂ reforming of coke oven gas (COG) was studied in a fixed-bed reactor over Ni/La₂O₃–ZrO₂ catalysts. The catalysts were prepared by sol–gel technique and tested by XRF, BET, XRD, H₂-TPR, TEM and TG–DSC. The influence of nickel loadings and calcination temperature of the catalysts on reforming reaction was measured. The characterization results revealed that all of the catalysts present excellent resistance to coking. The catalyst with appropriate nickel content and calcination temperature has better dispersion of active metal and higher conversion. It is found that the Ni/La₂O₃–ZrO₂ catalyst with 10 wt% nickel loading provides the best catalytic activity with the conversions of CH₄ and CO₂ both more than 95% at 800 °C under the atmospheric pressure. The Ni/La₂O₃–ZrO₂ catalysts show excellent catalytic performance and anti-carbon property, which will be of great prospects for catalytic CO₂ reforming of COG in the future.     

Effects of Ni,Fe2O3, and CNT addition by reactive mechanical grinding on the reaction rates with H2 of Mg-based alloys

Ni, Fe₂O₃, and CNT were added to Mg. The content of the additives was about 20 wt % with that of Fe₂O₃ 6 wt%. The contents of about 20 wt % additives and 6 wt% Fe₂O₃ are known optimum ones to improve the reaction rates of Mg with H₂. Samples with compositions of 80 wt% Mg–14 wt% Ni–6 wt% Fe₂O₃ (named as Mg–14Ni–6Fe₂O₃), and 78 wt% Mg–14 wt% Ni–6 wt% Fe₂O₃–2 wt% CNT (named as Mg–14Ni–6Fe₂O₃–2CNT) were prepared by reactive mechanical grinding. The hydriding and dehydriding properties of these samples were then measured, and the effects of Ni, Fe₂O₃, and CNT addition on the hydriding and dehydriding rates of Mg-based alloys were investigated by comparing their hydrogen-storage properties with those of pure Mg and Mg–10 wt% Fe₂O₃.     

Effect of preparation methods on the performance of Ni/Al2O3 catalysts for aqueous-phase reforming of ethanol: Part I-catalytic activity

The effect of preparation method on the performance of Ni/Al₂O₃ catalysts for aqueous-phase reforming of ethanol (EtOH) has been investigated. The first catalyst was prepared by a sol–gel (SG) method and for the second one the Al₂O₃ support was made by a solution combustion synthesis (SCS) route and then the metal was loaded by standard wet impregnation. The catalytic activity of these catalysts of different Ni loading was compared with a commercial Al₂O₃ supported Ni catalyst [CM (10%)] at different temperatures, pressures, feed flow rates, and feed concentrations. Based on the product distribution, the proposed reaction pathway is a mixture of dehydrogenation of EtOH to CH₃CHO followed by C–C bond breaking to produce CO + CH₄ and oxidation of CH₃CHO to CH₃COOH followed by decarbonylation to CO₂ + CH₄. CH₄(C₂H₆ and C₃H₈) also can form via Fischer–Tropsch reactions of CO/CO₂ with H₂. The CH₄ (C₂H₆ and C₃H₈) reacts to form hydrogen and carbon monoxide through steam reforming, while CO converts to CO₂ mostly through the water–gas shift reaction (WGSR). SG catalysts showed poorer WGSR activity than the SCS catalysts. The activation energies for H₂ and CO₂ production were 153, 155 and 167 kJ/mol and 158, 160 and 169 kJ/mol for SCS (10%), SG (10%), and CM (10%) samples, respectively.