NiO/MgO整体式催化剂上甲烷部分氧化制备合成气

甲烷部分氧化制备合成气反应过程具有反应速率快、能耗低和H₂与CO物质的量比适用于合成甲醇及F-T合成等优点,是一种有希望替代传统水蒸汽重整的方法。研究在NiO/MgO蜂窝陶瓷整体式催化剂上的甲烷部分氧化过程,主要考察涂层载体、活性组分Ni含量、涂层载体前驱体、焙烧温度和还原温度对催化剂反应性能的影响。采用XRD、H₂-TPR和N2吸附等表征前驱体及其负载活性组分NiO后的晶相、还原特性和吸附性能。结果表明,采用浸渍法制备催化剂时,Mg(NO₃)₂为涂层载体MgO前驱体,在NiO负载质量分数20%、焙烧温度（500~600） ℃和还原温度750 ℃条件下制备的催化剂NiO/MgO-N性能较好,活性较稳定;以NiO/MgO-N为催化剂,在反应温度800 ℃、n(O₂)∶n(CH₄)＝0.5和空速9 723 h^-1条件下,CH₄转化率94.4%,H₂选择性99.9%,CO选择性92.9%。     

Oxidative conversion of methane to syngas over NiO/MgO solid solution supported on low surface area catalyst carrier

Influence of time-on-stream (0.5–15 h), CH₄/O₂ ratio in feed (1.8–8.0), space velocity (6000–510,000 cm³ g⁻¹ h⁻¹), catalyst particle size (22–70 mesh), and catalyst dilution by inert solid particles (diluent/catalyst weight ratio=4) on the performance at different temperatures (600–900°C) of the NiO/MgO solid solution deposited on SA-5205 [which is a low surface area macroporous silica-alumina catalyst carrier] in the oxidative conversion of methane to syngas (a mixture of CO and H₂) has been investigated. The dependence of conversion and selectivity on the space velocity is strongly influenced by the temperature. Both the conversion and selectivity for H₂ and CO are decreased markedly by increasing the CH₄/O₂ ratio in the feed. The catalyst dilution resulted in a small but significant decrease in both the conversion and selectivity for H₂ and CO. The increase in the catalyst particle size had also a small but significant effect on both the conversion and selectivity in the oxidative conversion process. Both the heat and mass transfer processes seem to play significant roles in the oxidative conversion of methane to syngas at a very low contact time or very high space velocity (5.1×10⁵ cm³ g⁻¹ h⁻¹).     

Partial oxidation of methane to syngas over Ni/MgO, Ni/CaO and Ni/CeO2

Partial oxidation of methane to syngas at atmospheric pressure and 750°C was examined over Ni/MgO, Ni/CaO and Ni/CeO₂ catalysts with nickel loading of 13 wt%. All catalysts had similar high conversion of methane and high selectivity to syngas, which nearly approached the values predicted by thermodynamic equilibrium. However, only Ni/MgO showed high resistance to carbon deposition under thermodynamically severe conditions (CH₄/O₂ = 2.5, a higher CH₄ to O₂ ratio than the stoichiometric ratio). Its catalytic activity remained stable during 100 h of reaction, with no detectable carbon deposition. The oxidation of carbon deposited from pure CH₄ decomposition and from pure CO disproportionation was investigated by in situ TPO-MS study which showed that both were effectively inhibited over Ni/MgO. In addition, the catalysts were characterized by TPR, XRD and XPS. It was revealed that the excellent performance of Ni/MgO resulted from the formation of an ideal solid solution between NiO and MgO. This revised version was published online in August 2006 with corrections to the Cover Date.     

Partial oxidation of methane towards hydrogen production over a promising class of catalysts: Rh supported on Ti-modified MgO

The partial oxidation of methane over the supported Rh (0.8 wt.%) catalysts was investigated. Two kinds of supports were used, MgO and Ti-modified MgO (prepared by grafting technique). Among the Ti-modified MgO supports, two different compounds were used as source of Ti: inorganic (chloride) and organic (alkoxide). The catalytic performance of Rh-supported catalysts depends on the support and varies in the sequence: Ti-MgO/I > Ti-MgO/O > MgO. Ti-containing catalysts exhibited higher activity and selectivity compared to MgO, which is especially noticeable at low temperature. Possible explanations for the phenomena observed were proposed on the basis of characterization results.     

LiLaNiOx/γ-Al2O3催化剂上甲烷加压部分氧化制合成气

考察LiLaNiO_x/γ—Al_2O_3催化剂对甲烷加压[(0.2～1.0)MPa]部分氧化制合成气反应的催化性能。结果表明,LiLaNiO_x/γ—Al_2O_3催化剂具有优良的甲烷部分氧化催化性能,在850℃和1.0 MPa条件下,甲烷转化率和CO选择性分别达76.2%和82.5%。在100 h连续实验中,反应活性及选择性保持不变,显示出较高的催化稳定性。采用XRD、XPS和TG—DTA方法对反应前后催化剂的晶体结构、表面性能以及抗积炭性能进行表征,结果表明,LiLaNiO_x/γ-Al_2O_3催化剂具有较高的结构稳定性和抗积炭性能。     

Pt/TiO_2催化二甲醚部分氧化重整制氢

二甲醚是一种理想的氢载体,可用于解决氢的储存和运输。以Pt/TiO_2为部分氧化催化剂,结合Ni/Al_2O_3重整催化剂,考察钛前驱体和焙烧温度对二甲醚部分氧化重整制氢反应的影响。结果表明,以Ti(C4H9O)4为原料制备的TiO_2为金红石相,Ti(SO4)2或Ti O(OH)2为原料制备的TiO_2为锐钛矿相;以Ti(C4H9O)4为原料制备的Pt/TiO_2-E催化剂催化性能略好,转化率接近100%,H2收率约90%,表明金红石相TiO_2负载的Pt催化剂略佳;以Ti(SO4)2为原料制备的Pt/TiO_2-S催化剂500℃焙烧可获得金红石相TiO_2。与Pt/Al_2O_3催化剂相比,Pt/TiO_2催化剂具有更好的催化性能,H2收率超过90%,而Pt/Al_2O_3催化剂H2收率约80%。     

Rh负载的整体型催化剂甲烷催化部分氧化过程

采用负载Rh的泡沫独石整体型催化剂研究了甲烷催化部分氧化过程,考察了外界温度、空速和甲烷与氧气进料比例对反应转化率和选择性的影响,并对过程控制条件和调控参数进行了分析。研究结果表明该过程为毫秒级超短接触过程,反应可以在自热条件下进行,高空速条件下（8×10⁵ h^-1）,甲烷与氧气进料比（体积比）为1.8,甲烷转过率超过90%,CO选择性接近95%,H₂选择性超过90%。外界加热对过程有利,可获得更高的转化率和选择性。     

甲烷常压非催化部分氧化制合成气研究

考察了常压下甲烷非催化部分氧化制合成气过程中,甲烷转化率、气体产物产率以及积炭率随反应器温度、进气配比、原料气流量变化的影响。通过考察反应器温度对制备合成气过程的影响结果,分析了甲烷非催化部分氧化制合成气过程的反应机理。     

CO2 reforming of methane to syngas over highly active and stable Pt/MgO catalysts

Pt/MgO catalysts were prepared by wet impregnation. At 800 °C and atmospheric pressure, Pt/MgO catalysts exhibited a high stability at high gas hourly space velocity of 36,000 ml/g h with a CH₄/CO₂ ratio of 1.0. During 72 h time on stream, the conversion of CH₄ and CO₂ remained almost constant, at about 88% and 90%, respectively. There was no loss of Pt. After reaction, the XRD peaks of MgO became broader, indicating amorphization of MgO, which was supported by TEM results. XPS indicated that the reforming reaction had little influence on Pt. CO₂-TPSR results showed that some carbon deposition occurred under stoichiometric feed of CH₄ and CO₂, but it did not result in the deactivation of the catalyst. The deposited carbon came mainly from the decomposition of methane.     

Partial oxidation of methane over platinum metal gauze

The partial oxidation of methane to synthesis gas has been studied over a platinum gauze catalyst. The experiments were carried out at atmospheric pressure with a single gauze in a quartz reactor heated in an electric furnace. The furnace temperature was varied in the range 200–900°C and the space time in the range 0.00021–0.00042 s. The feed consisted of a mixture of CH₄O₂Ar2110 and carbon oxides and water were the main products. Oxygen was only partly consumed and relatively small amounts of hydrogen were formed.     

甲烷部分氧化制合成气反应中床层热点问题研究进展

综述了甲烷部分氧化制合成气反应中催化剂床层热点问题,包括热点产生的原因,热点位置的测定,热点温度的影响因素,以及热点问题的解决方法,对于保护催化剂和反应器,降低反应的危险性起到借鉴作用.     

Effect of Rh loading on the performance of Rh/Al2O3 for methane partial oxidation to synthesis gas

Catalytic performance for partial oxidation of methane (POM) to synthesis gas was studied over the Rh/Al₂O₃ catalysts with Rh loadings between 0.1 and 3 wt%. It was found that the ignition temperature of POM reaction increased with the decreasing of the Rh loadings in the catalysts. For the POM reaction over the catalysts with high (≥1 wt%) Rh loadings, steady-state reactivity was observed. For the reaction over the catalysts with low (≤0.25 wt%) Rh loadings, however, oscillations in CH₄ and reaction products (CO, H₂, and CO₂) were observed. Comparative studies using H₂-TPR, O₂-TPD and high temperature in situ Raman spectroscopy techniques were carried out in order to elucidate the relation between the redox property of the Rh species in the Rh/Al₂O₃ with different Rh loadings and the performance of the catalysts for the reaction. Three kinds of oxidized rhodium species, i.e. the rhodium oxide species insignificantly affected by the support (RhO_x), that intimately interacting with the Al₂O₃ surface (RhⁱO_x) and the Rh(AlO₂)_y species formed by diffusion of rhodium oxides in to sublayers of Al₂O₃ [C.P. Hwang, C.T. Yeh, Q.M. Zhu, Catal. Today, 51 (1999) 93.], were identified by H₂-TPR and O₂-TPD experiments. Among them, the first two species can be easily reduced by H₂ at temperature below 350 °C, while the last one can only be reduced by H₂ at temperature above 500 °C. The ignition temperatures of POM reaction over the catalysts are closely related to the temperature at which most of the RhO_x and RhⁱO_x species can be reduced by CH₄ in the reaction mixture. Compared to the Rh/Al₂O₃ with high Rh loadings, the catalysts with low Rh loadings contain more RhⁱO_x species which possess stronger RhO bond strength and are more difficult to be reduced than RhO_x by the reaction mixture. Higher temperature is therefore required to ignite the POM reaction over the catalysts with lower Rh loadings. The oscillation during the POM reaction over the Rh/Al₂O₃ with low Rh loadings can be related to the behaviour of Rh(AlO₂)_y species in the catalyst switching cyclically from the oxidized state to the reduced state during the reaction.     

Partial oxidation of methane with N2O over Fe2(MoO4)3 catalyst

The product distributions for partial oxidation of methane on Fe₂(MoO₄)₃ catalyst were changed remarkably when the oxidant was switched from oxygen to nitrous oxide. When oxygen was used as the oxidant, the main products were HCHO and CO. However, when nitrous oxide was used, the formation of HCHO was greatly suppressed and C₂ hydrocarbons (C₂H₆ and C₂H₄) were newly produced. The difference in kinetic behaviors between the two reactions using nitrous oxide and oxygen as the oxidant can be explained in terms of the competitive conversions of methyl intermediate into HCHO and C₂H₆. In the case of nitrous oxide as the oxidant, the adsorbed methyl intermediate would be transformed predominantly into C₂H₆ due to a low steady-state concentration of the active oxygen species on Fe₂(MoO₄)₃.     

Au-Promoted Pt nanoparticles supported on MgO/SBA-15 as an efficient catalyst for selective oxidation of glycerol

A systematic study of Au-promoted and unpromoted Pt/MgO/SBA-15 catalyst is developed to separate the promoter effect from electron transfer effect between Au and Pt. Multi-characterizations revealed that Au and Pt metals in these bimetallic catalysts mainly exist in the form of alloy, and the main role of Au is to reduce the size of AuPt alloy nanoparticles, thus enhancing the adsorption and activation of intermediate products. Through the optimization of various factors (including MgO content, Au/Pt molar ratio, reaction temperature and time), the Au₁Pt₂/MgO/SBA-15 (0.05) catalyst exhibits excellent catalytic activity and glyceric acid selectivity for the selective oxidation of glycerol. Density functional theory calculation confirmed that the synergistic effect between Pt and Au active sites could facilitate the oxidation of primary hydroxyl group by promoting the activation of C H bond and the oxidation of aldehyde group. The results may give insights on designing effective Pt based bimetallic catalyst for selective oxidation of glycerol.     

A C1 microkinetic model for methane conversion to syngas on Rh/Al2O3

A microkinetic model capable of describing multiple processes related to the conversion of natural gas to syngas and hydrogen on Rh is derived. The parameters of microkinetic models are subject to (intrinsic) uncertainty arising from estimation. It is shown that intrinsic uncertainty could markedly affect even qualitative model predictions (e.g., the rate‐determining step). In order to render kinetic models predictive, we propose a hierarchical, data‐driven methodology, where microkinetic model analysis is combined with a comprehensive, kinetically relevant set of nearly isothermal experimental data. The new, thermodynamically consistent model is capable of predicting several processes, including methane steam and dry reforming, catalytic partial oxidation, H₂ and CO rich combustion, water‐gas shift and its reverse at different temperatures, space velocities, compositions and reactant dilutions, using the measured Rh dispersion as an input. Comparison with other microkinetic models is undertaken. Finally, an uncertainty analysis assesses the effect of intrinsic uncertainty and catalyst heterogeneity on the overall model predictions. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Partial oxidation of methane over silica supported molybdenum oxide catalysts

Two kinds of MoO₃/SiO₂ catalysts, MoO₃-I and MoO₃-S, were prepared by impregnation and sol-gel method, respectively. When MoO₃ loading was increased, formation of MoO₃ crystals was observed to begin at a MoO₃ loading of 8 and 16 wt% with MoO₃-I and MoO₃-S, respectively. The highest yield of formaldehyde from methane oxidation was attained also at those critical values of MoO₃ loading of 8 and 16 wt% over MoO₃-I and MoO₃-S, respectively. It is suggested that the active species for formaldehyde formation is well dispersed molybdenum oxide clusters on SiO₂ support: the optimum dispersion of the clusters affords the highest activity for formaldehyde formation.     

CO oxidation over alumina supported platinum catalyst

The oxidation of CO over Pt/Al₂O₃ has been studied using combined FTIR andin situ reaction cell. During reaction the stretching frequency of the adsorbed carbonyl species remained constant over a temperature range during which a change in the CO conversion occurred. The range of conversion during which this invariance was observed was considerably greater for used catalyst than for fresh Pt/Al²O³. The formation of islands of CO and the role of these in the overall reaction mechanism is discussed.     

Direct partial oxidation of methane over ZSM-5 catalyst: effects of additives

Previously, it was reported that the direct partial oxidation (DPO) of CH₄ with O₂ over HZSM-5 catalysts produces C₅₊ hydrocarbon liquids when the feed contains a propane or propene additive. This work studies additive effects on C₅₊ production in this system by processing a CH₄/C₃H₈ feed with subsequent removal of the C₃ additive and by processing natural gas feed. Results show C₅₊ production is maintained at constant yields for HZSM-5 catalysts having different zeolitic Al contents after removal of the C₃ additive. Mechanistic implications are discussed. Natural gas DPO consistently produced C₅₊ liquids due to the presence of C₂₊ components in the feed. While C₅₊ yields from natural gas DPO are higher than those observed for CH₄/C₃ feeds, increasing feed O₂ concentration, and thus conversion, deleteriously affected C₅₊ selectivity.     

Oxidation of methane over Pt and Pd supported on alumina in lean-burn natural-gas engine exhaust

Catalytic oxidation of hydrocarbons in lean-burn natural-gas engine exhaust has been studied for Pt and Pd supported on alumina. A Pt–Pd/alumina catalyst exhibited higher and longer-lasting hydrocarbon oxidation activity than Pt–Rh/alumina, Pt/alumina, and Pd/alumina catalysts. Increasing the palladium content in Pt–Pd/alumina catalyst increased the oxidation activity and had more durability. While increasing the platinum content a little bit also improved the activity, adding much more did not. Supporting the platinum on alumina retarded the sintering of Pd and PdO, thus lengthening the oxidation activity of the Pt–Pd/alumina catalyst.