Effects of infrared radiation heating on peeling performance and quality attributes of clingstone peaches

Salinity and wastewater disposal problems associated with the conventional wet-lye method for peeling clingstone peaches result in considerable negative environment impacts. The efficacy of using infrared (IR) heating as an alternative method for peach peel removal was investigated to eliminate the use of water and chemicals. Peaches sorted into three size categories were double-sided heated under IR with three emitter gaps for a range of heating times from 90 s to 180 s. Wet-lye peeling was used as a control. Results showed that 180 s IR heating for medium sized peaches under an emitter gap of 90 mm yielded 84 mm²/100 mm² peelability and 90 g/100 g peeling yield, produced peeled products with comparable firmness and color to wet-lye peeled peaches. Surface temperature increased rapidly (> 00 °C) during IR heating whereas the flesh temperature at 16 mm beneath skin remained relatively low (<45 °C). Thermal expansion of cell walls and collapse of cellular layers adjacent to skins were found in IR heated peaches and differed from the micro-structural changes observed in lye heated samples, indicating their mechanistic difference. Promoting uniform and rapid surface heating is essential to further develop IR heating as a non-chemical method for peach peeling.     

Tomato peeling by ohmic heating: Effects of lye-salt combinations and post-treatments on weight loss,peeling quality and firmness

Ohmic heating without lye has shown promise in tomato peeling; however the use of lye is known to yield high peeled-product quality. This investigation was aimed at determining whether a combination of ohmic heating and low lye concentrations could be synergistic. The results indicated that 0.01/0.5% NaCl/KOH at 2020 V/m was the best condition for tomato peeling in terms of quality, weight loss, and peel cracking time. Further, the treatment showed weight loss that was not significantly different from conventional lye peeling at 7% NaOH and 7% KOH (p < 0.05). NaCl/NaOH mixtures also showed good results, but the quality of products was lower than that using the same concentration, but a higher field strength with NaCl/KOH mixtures. However, no improvement was found using NaCl/CaCl₂ and NaCl/NaOH/CaCl₂ mixtures which were also found difficult to use due to turbidity and cleaning difficulties. A post-peeling treatment by ohmic heating was investigated to improve firmness of ohmically peeled tomatoes. It was found that the best conditions were 2% CaCl₂ solution at a field strength of 403 V/m for 1 and 5 min, and 484 V/m for 5 min.Industrial RelevanceOur earlier work had shown that ohmic heating resulted in peeling of tomatoes that were immersed in salt solutions. The current work details the impact of using small concentrations of lye (either sodium or potassium hydroxide) on peeling loss and quality. Also, we investigate the potential use of calcium chloride, both as peeling solution or as a post-peeling infusion as it impacts firmness of tomatoes. We show that there are ranges of operating conditions which provide yield and quality comparable to conventional lye peeling at far lower lye concentrations, resulting in potentially significant environmental benefit to companies currently using lye peeling.     

Pear peeling using infrared radiation heating technology

Infrared radiation (IR) heating could be a potential alternative peeling method to address the long-term water supply and wastewater disposal issues involved in the conventional lye peeling process of pears. The objective of this study was to investigate the feasibility of IR peeling technology as an environmentally friendly alternative practice to efficiently produce peeled pear products with superior quality and yield. A pilot IR Dry-Peeling System consisting of catalytic IR emitters, roller conveyor, and peeler remover was developed and used for this research. Effects of the pear firmness and heating time on the peeling performance and product quality were studied. Under the continuous loading condition, the most desirable peeling result was achieved for Bartlett pears in the initial firmness range of 22 to 31 N after 99 s of IR heating. The results of IR peeling indicated superior product quality with relative thin cooking ring (0.76 ± 0.20 mm), limited peeling loss (9.25 ± 1.25%), and fairly ease of peeling (5.33 ± 1.00). According to SEM photomicrographs of pericarp cross-section, IR heating caused loss of integrity and compartmentalization of cells of the hypodermal layer to only “ripe” pears (firmness of 26.5 ± 2.8 N). Thermal effect of IR heating dramatically disrupted the middle lamella of hypodermal cells and resulted in mechanical failure of those cells and subsequent layer loosening of “ripe” pears.     

High-humidity hot air impingement blanching (HHAIB): An emerging technology for tomato peeling

Peeling is an essential operation for tomato processing. A new peeling method, high-humidity hot air impingement blanching (HHAIB) heating technology, was developed as an alternative to the conventional lye and hot-water peeling to eliminate the use of chemicals and the discharge of wastewater. The current work explored the feasibility of HHAIB for tomato peeling. The effects of heating temperature (100–120 °C), relative humidity (20%–40%) and heating time (0–180 s) on the peeling performance were investigated. The optimum treatment was found to be 110 °C heating temperature in combination with 40% of relative humidity and 75 s treatment time, which resulted in lower peeling loss, firmness loss and color deterioration compared with other HHAIB conditions that achieved 100% peelability. The comparative study of optimized HHAIB peeling with conventional lye and hot-water peeling showed that HHAIB peeled tomato obtained lower peeling loss and firmness loss, and higher preservation of phytochemicals, antioxidant capacity and color. In addition, compared with fresh tomatoes, HHAIB processing increased the antioxidant activity, lycopene, and total phenolic content in peeled tomatoes by 16.01%, 10.46%, 12.80%, respectively. The laser scanning confocal microscopy image of fresh tomato skin surface and the scanning electron microscope images of peels and flesh showed that HHAIB caused cracking of the epidermis and melting of the cuticular membrane while reduced the serious damage of flesh.Industrial practicePeeling is a necessary step in tomato processing, which impacts subsequent processing efficiency and product quality. At present, the most common used peeling methods in the industry are hot water or/and alkali peeling, but it induces the loss of water-soluble nutrients, chemical residues and waste liquid treatment. Therefore, the industry urgently needs an alternative peeling technology. The current work shows that HHAIB is a very promising peeling technology as it not only has an excellent peeling performance, but also enhances the preservation of phytochemicals, antioxidant capacity and quality attributes compared to conventional lye and hot-water peeling.     

Infrared and Microwave as a dry blanching tool for Irish potato: Product quality,cell integrity,and artificial neural networks (ANNs) modeling of enzyme inactivation kinetic

This study evaluated the use of Infrared (IR) and microwave (MW) dry blanching technology as an alternative to the conventional hot water (HW) blanching of Irish potato slices. Product quality, cell integrity, and Peroxidase (POD) inactivation kinetics were investigated. Also, the POD inactivation kinetics curve was fitted with both mathematical models and artificial neural networks (ANNs). The result showed that MW blanching technique had the shortest POD inactivation time (5 and 7 mins), when compared with HW blanching (7 and 9 mins) and IR blanching (18 and 21 mins). IR blanched samples had the lowest colour change, slowest moisture loss, and lower microbial activity when compared with HW and MW blanching, although the level of vitamin C retention was similar with MW blanched samples. Furthermore, MW blanching had lower electrolyte leakage and microstructure damage, and better texture, when compared with HW and IR blanching. ANNs (R² = 1.000, RMSE = 1.1597e-14, and SSE = 2.8994e-15) outperformed Weibull distribution (R² = 0.9914, RMSE = 0.0348, and SSE = 0.0073) in fitting the POD inactivation curve. In conclusion, IR and MW technology were efficient in dry blanching of Irish potato, and ANNs allows for smart industrial control and monitoring of dry blanching equipments, since it can combine multiple process variables.     

Dry-peeling of Tomato by Infrared Radiative Heating: Part I. Model Development

Infrared (IR) dry-peeling of tomatoes has emerged as a nonchemical alternative to conventional peeling methods using hot lye or steam. Successful peel separation induced by IR radiation requires the delivery of a sufficient amount of thermal energy onto the tomato surface in a very short duration. The objective of this study was to understand the transient heat transfer phenomena during IR dry-peeling by developing a computer simulation model. Modeled tomatoes with realistic shapes and different sizes were employed to predict the temperature distributions on their surface and interior during a typical 60 s IR heating. IR radiation was postulated as a mathematically gray-diffuse radiation problem based on the enclosure theory. Radiation heat transfer model combining heat conduction and convection was solved numerically in COMSOL by using a finite element scheme. Changes of tomato thermal properties and phase change of water inside tomato tissues due to temperature increase were considered in the model to improve the prediction accuracy. The developed model can further be used to study the effects of various engineering parameters on IR heating performance relevant to tomato peeling quality and efficiency. Numerical modeling of the heat transfer mechanism provides in-depth understanding of the rapid surface heating characteristics of IR in the tomato dry-peeling process.     

PEELING OF YAMS FOR PROCESSING

White yam (Dioscorea rotundata) lye or flame peeled were evaluated for quality characteristics and peeling loss in comparison to hand peeling. Lye concentration (15–20% at 98°C with a dipping time 3–5 min) effectively removed the histological peel as the flame method, (flame temperature was 857°C and exposure time was 9 min) with a peeling loss of 4% which was significantly lower than for hand peeling. Fresh yams were more readily peeled by these methods than stored yams. The yams peeled by lye or flame when cooked were quite acceptable as hand peeled yams. The adaptability of these methods for industrial scale up are examined.     

Microwave heating instead of blanching to produce low-fat French fries

Blanching pretreatment is necessary for preparing French fries, but it causes water consumption and nutrient outflow. This work was aimed to investigate the effects of microwave (MW) pretreatment instead of blanching on the quality of fries, evaluated via changes to microstructure and crust characteristics. First, MW pretreatment could inactivate polyphenol oxidase in fresh-cut potato strips to inhibit enzymatic browning. Subsequently, the fries after proper MW pretreatment (60 s) had a golden appearance and better texture. As compared with the blanching process, the oil content of the fries obtained by MW pretreatment was decreased sharply from 41.3% to 18.1%. The results of scanning electron microscopy showed that MW pretreatment significantly altered the crust and internal microstructure of fries. Specially, it was found that the MW pretreatment made the fries form a thicker “protective crust” (1.81 μm), which was crucial to prevent oil adsorption during the frying and improve texture.Industrial relevanceBlanching is a traditional thermal processing technique that was once widely used in French fries around the world. However, blanching has some drawbacks, such as slow heat conduction, long processing time, substantial loss of soluble nutrients, massive water wastage, and even increased oil content of the fries. Meanwhile, MW heating is known for its high efficiency. The fries obtained with proper MW pretreatment are of good quality, but the oil content is drastically reduced compared to conventional blanching pretreatment. So, the above findings may provide helpful information to guide effective strategies for applying MW heating instead of blanching in the preparation of fried potato foods.     

Peeling and trimming of potatoes using lye and knife peelers: Performance and costs

A lye peeler and a knife peeler were used to peel potatoes of five quality/size grades in several series of experiments. The weight removed during peeling and trimming, and the trimming rate were measured for different peeling times. Less wastage was incurred with the lye peeler than with the knife peeler especially with large size tubers. The processes were coasted and lye peeling was found to be more economical with large potatoes, while lye and knife methods had similar costs with small potatoes. It was more economical to peel potatoes of sub-ware quality (i.e. grading rejects) than those of ware quality, because the extra cost of trimming and the extra wastage were more than balanced by the lower cost of the raw material.     

Conventional and novel peeling methods for fruits and vegetables: A review

This review explores the effects of various peeling technologies on the peeling performance of fruits and vegetables and peeled product quality. The peeling methods include conventional peeling approaches using hot-water, steam and lye and novel peeling techniques employing infrared radiation heating, ohmic heating and power ultrasound. The working principles, technology characteristics, the major factors affecting the processing efficacy, and limitations of conventional and novel peeling approaches are identified and discussed. Infrared radiation heating, ohmic heating and ultrasound-assist peeling methods have been successfully used to the peeling of tomatoes and other fruits and vegetables. The novel technologies can reduce the use of lye and can improve peeling performance and peeled product quality compared to conventional peeling. The process conditions and food properties are the major determinants affecting the processing efficacy. Future research needs are proposed to scaling-up the technology and exploring other technology used for peeling.Industrial relevance: As a key operation in the fruits and vegetables processing industry, peeling not only directly affects product quality, but also influences the processing cost and the management cost of waste generated by peeling. An unsuitable peeling process may result in low peeling efficiency and quality, high water and energy consumption, and high discharge of waste liquid, leading to the decline of economic benefits and environmental issues. The current work provides important information for selecting suitable peeling methods for high quality and safe products.     

Comparison of different peeling systems for kiwifruit (Actinidia deliciosa,cv Hayward)

Galicia (N.W. Spain) produces 60% of Spanish kiwifruit (Actinidia deliciosa) and 5–20% of these are ‘destrío’ fruits, which do not reach market size and the appropriate form. These rejected fruits can be processed into products, thus increasing their added value. The processing of kiwifruit always includes a peeling operation, which can be performed by different systems. The most suitable conditions for caustic peeling and thermal peeling were established. Then, the two peeling systems were compared with manual peeling with the aim of selecting the best system to remove the peel of the ‘destrío’ kiwifruit. The fruits, once harvested, were stored in a cold chamber at 0 °C. Before processing or marketing kiwifruits, it is necessary to remove them from storage in cold chamber and storage at room temperature. In this study, different storage times at room temperature before peeling kiwifruits were also tested. The best system for peeling the kiwifruit was thermal peeling as this system resulted in the lowest weight loss and preserved the green colour characteristic of the kiwifruit. The best time for peeling the kiwifruit was after 8 days of storage at room temperature, after being removed from the cold chamber.     

Effect of Lye Peeling Conditions on Sweet Potato Tissue

Heat penetration effects on sweet potato tissue resulting from three lye peeling treatments were evaluated using light and scanning electron microscopy. Heat-mediated starch gelatinization, cell wall separation, chromoplast disruption, and enzymatic discoloration were observed in varying degrees according to the peeling treatment. Starch gelatinization, cell wall separation, and chromoplast disruption decreased in the order: 15-min peel; 30-min pre-soak (water 78–83°C), followed by a 6-min peel; 6-min peel. Discoloration occurred in significant amounts only in the 6-min peel because heat penetration was sufficient to disrupt lacticifer organization but insufficient to inactivate the polyphenol oxidase (PPO) enzyme. The 30-min pre-soak, 6-min peel treatment provided the most attractive finished product.     

Use of natural food/plant extracts: cloudberry (Rubus Chamaemorus), beetroot (Beta Vulgaris “Vulgaris”) or willow herb (Epilobium angustifolium) to reduce lipid oxidation of cooked pork patties

The antioxidant activity of plant extracts (100 and 500 mg/kg) from cloudberry, willow herb and beetroot on thiobarbituric acid (TBA) reactive substances (TBARS) development and hexanal content of cooked pork patties was investigated. Pure quercetin, rutin and caffeic acid were tested in parallel for comparison. The most potent antioxidants on stabilizing oxidation were cloudberry extract and quercetin. The lowest antioxidant activity was found with the addition of pure rutin to the meat. Caffeic acid showed an intermediate activity. At a concentration of 100 mg/kg, beetroot and willow herb extracts showed an antioxidant activity on TBARS and hexanal contents similar to that observed for caffeic acid during 3 days of refrigerated display, while cloudberry extract was as potent as quercetin. At a concentration of 500 mg/kg, beetroot and willow herb extract stabilized hexanal production of cooked pork patties after 6 days of refrigerated storage in a way comparable to that observed for pure quercetin and cloudberry extract. TBARS numbers were well correlated with hexanal content in cooked pork patties on day 3 of refrigerated storage. However, hexanal production and TBARS numbers were not highly correlated in samples with the highest level of beetroot (500 mg/kg). Hexanal production was inhibited by the high level of beetroot, but TBARS production was not, perhaps because the red color of beetroot extract interfered with the determination of the pink TBA chromogen.     

Effect of microwave heating on the low-salt gel from silver carp (Hypophthalmichthys molitrix) surimi

Gels from silver carp (Hypophthalmichthys molitrix) surimi were obtained using microwave (MW) heating (15 W/g power intensity for 20–80 s) at different levels of salt (0 g/100 g, 1 g/100 g, or 2 g/100 g). And the gel heated by MW was compared with the gel obtained by conventional water-bath heating (85 °C for 30 min). The gel strength increased when the salt level was increased. The mechanical and functional properties of non-salted, low-salt and regular-salt products were improved by MW heating for 60 s and 80 s, significantly (p < 0.05), except for the cook loss. The content of TCA-soluble peptides indicated that the MW heating inhibited the autolysis of proteins significantly (p < 0.05) during gelling. The SDS-PAGE and total content of –SH group proved that MW enhanced the cross-linking of proteins effectively through disulphide bonds and non-disulphide covalent bonds. The microstructure of the samples revealed that a fine compact network, with particles of protein aggregates, was formed in the low-salt gels (1 g/100 g) heated by MW for 60 s. All of these properties might be responsible for the formation of a superior textural low-salt gel induced by MW.     

Induced changes in bioactive compounds of kailan-hybrid broccoli after innovative processing and storage

The glucosinolates, sulforaphane, vitamin C and lutein content after several industrial cooking methods on the new kailan-hybrid broccoli and their changes during storage for 45 days at 4 °C were studied. Boiling and sous vide induced the highest glucosinolate loss (80%), while low pressure (LP) steaming, microwaving (MW) and sous vide-MW showed the lowest (40%) loss. Glucoraphanin was the most thermostable glucosinolate. Throughout their commercial life, microwaved and grilled samples showed a decrease in total glucosinolates. Generally, myrosinase activity was completely inhibited after cooking with undetected sulforaphane contents. The initial total vitamin C dropped by up to 58% after cooking and progressively decreased during storage, with sous vide-MW (92%) and microwaving (21%) showing the highest and lowest decrements, respectively. LP steaming and microwaving were the best industrial cooking methods for maintaining the glucosinolate and vitamin C contents, and enhancing up to 7.5-fold the initial lutein content.     

The impact of ultrasound decrystallization on enzymatic,antioxidant and antibacterial properties of honey

The aim of the research was to assess the impact of liquefying honey by ultrasound processing on its biological activity. Four solid honey samples of different botanical origin were decrystallized by using the ultrasound (sonic bath, 40 kHz, 800 W) and conventional thermal processing (water bath, 40 °C). The biological properties of liquefied and control solid honeys were compared. The ultrasound processing significantly shortened the time of honey liquefaction (from 24 h to 15 min) and delayed of the re-crystallization process compared to conventional method (from 1 to 4 months). Diastase number was comparable in ultrasound and unprocessed honeys, but decreased in conventionally liquefied samples (by 8 to 20.6%) whereas the activity of α-mannosidase and β-galactosidase was insignificantly affected only. Growth inhibition of S. aureus and E.coli by 12.5% water solution of control honey samples was variety-dependent, the lowest for rape (12 and 19%) and the highest for honeydew (32 and 38%, respectively). No significant changes were observed after ultrasound treatment. The antioxidant properties of ultrasound processed honeys were insignificantly reduced up to 8%, while total polyphenols content increased by 3–6% in 75% of tested samples. The hydroxymethylfurfural (HMF) content significantly increased after both treatments (from 31 to 40%), however without exceeding the allowable limit.Industrial relevanceHoney crystallization during storage is natural but undesirable serious problem in processing and marketing of the honey. The ultrasound processing shortened the processing time (saved costs), limited the honey biological activity deterioration, and delayed the re-crystallization of processed honeys. Ultrasound processing is a beneficial non-thermal alternative for conventional liquefying of honey by heating.     

Fine physicochemical,structural, rheological and gelling properties of tomato pectin under infrared peeling technique

To protect the pulp quality, the effect of infrared peeling on the physicochemical, structural, rheological, and gelling properties of tomato pectin was investigated using newly developed catalytic infrared peeling equipment and compared with manual, hot-water and lye peeling. Compared to manually peeled pectin, the results showed that hot-water peeling reduced the pectin yield by 13.19% but significantly increased the pectin's Z-average radius of gyration (R_g) and hydrodynamic radius (R_H). And the pectin gel had excessive hardness. Lye peeling reduced the pectin yield by 30.43%, the degree of esterification (DE) by 25.97%, R_H by 7.8 nm and R_g by 2.9 nm. And the pectin gel had the worst water-holding capacity and texture. The yield and DE of pectin (IPP) after infrared peeling only decreased by 3.88% and 0.9%. IPP exhibited moderate physicochemical, structural, rheological, and gelling properties, which was the closest to manually peeled pectin. IPP gel showed steady viscoelasticity and high water-holding capacity (96.71%). Conclusively, the infrared peeling technique can provide better pulp quality and is sustainable.     

Production and characterisation of antioxidant peptides from sweet potato protein by enzymatic hydrolysis with radio frequency pretreatment

Effect of radio frequency (RF at 70, 80 and 90 °C) pretreatment on production and characterisation of sweet potato protein hydrolysates (SPPH) prepared using Alcalase (ALC), Protease (PRO) and the combination of ALC + PRO was investigated. RF highly improved degree of hydrolysis (DH) and enhanced antioxidant activity of all SPPH produced by ALC, PRO and the combination as compared to traditional water bath (WB) heating pretreatment (P < 0.05). RF significantly increased molecular weight (MW) <3 kDa peptide fraction from SPPH produced by ALC, and MW <3 kDa peptide fraction from RF80- and RF90-pretreated samples has higher antioxidant activity. Diverse peptides in MW <3 kDa fractions with RF80 and RF90 pretreatments were identified using LC–QTOF–MS/MS, which matched the sequences of sporamins and contained antioxidant amino acids Trp, Tyr, Met, Phe and/or His. There is a great potential application of using SPPH in functional foods as a novel ingredient.     

USE of ORGANIC SOLVENTS FOR IMPROVING PEELABILITY of TOMATOES

A prepeeling dip was used to demonstrate that removal or modification of the cuticular waxes from the tomato fruit could be used to improve the tomato peeling process. the tomatoes were dipped at various temperatures for I min prior to regular lye peeling. the optimum temperature was found to be 45C. Several organic solvents including chloroform, ethyl acetate, ketones, and alcohols were used. These tomatoes were compared to tomatoes peeled using the lye without the dip. the prepeeling dip reduced the thickness of the cuticular wax layer and produced cracks in the cutin surface. This facilitated good penetration of lye into the tomato resulting in more complete peeling. Peeling after pretreatment produced 86% well peeled tomatoes as compared to 33% well peeled in the control run.     

Mechanical peeling of pumpkins. Part 1: Using an abrasive-cutter brush

Combining the functional basis of current peeling methods led to the development of a new innovative peeling method named the “abrasive-cutter brush”. It could utilize the benefits of the current peeling methods. The flexibility of brushes could provide easy access of the brush’s protrusions to different areas of the produce. Each protrusion on the brush, as a small cutting unit, cut and removed abrasively the peel pieces. The cutting action caused effective peeling while the abrasive action showed higher production rate compared with the existing methods. The optimized results revealed peeling effects of 18.60%/min and 20%/min for concave and convex areas, respectively at 0.18%/min peel losses. The optimum conditions of independent variables were 550 rpm for rotational velocity of brushes, 5 rpm for rotational velocity of vegetable holder, 20 mm lower than the middle horizontal plane of produce for the position of brushes, and medium for brush coarseness.