An IIoT-driven and AI-enabled framework for smart manufacturing system based on three-terminal collaborative platform

Smart manufacturing has great potential in the development of network collaboration, mass personalised customisation, sustainability and flexibility. Customised production can better meet the dynamic user needs, and network collaboration can significantly improve production efficiency. Industrial internet of things (IIoT) and artificial intelligence (AI) have penetrated the manufacturing environment, improving production efficiency and facilitating customised and collaborative production. However, these technologies are isolated and dispersed in the applications of machine design and manufacturing processes. It is a challenge to integrate AI and IIoT technologies based on the platform, to develop autonomous connect manufacturing machines (ACMMs), matching with smart manufacturing and to facilitate the smart manufacturing services (SMSs) from the overall product life cycle. This paper firstly proposes a three-terminal collaborative platform (TTCP) consisting of cloud servers, embedded controllers and mobile terminals to integrate AI and IIoT technologies for the ACMM design. Then, based on the ACMMs, a framework for SMS to generate more IIoT-driven and AI-enabled services is presented. Finally, as an illustrative case, a more autonomous engraving machine and a smart manufacturing scenario are designed through the above-mentioned method. This case implements basic engraving functions along with AI-enabled automatic detection of broken tool service for collaborative production, remote human-machine interface service for customised production and network collaboration, and energy consumption analysis service for production optimisation. The systematic method proposed can provide some inspirations for the manufacturing industry to generate SMSs and facilitate the optimisation production and customised and collaborative production.     

Industrial Internet Platform (IIP) enabled Smart Product Lifecycle-Service System (SPLSS) for manufacturing model transformation: From an industrial practice survey

Nowadays, the focus of enterprises is gradually expanding from product manufacturing system to Product service system (PSS). In the existing research, scholars mainly focus on the in-depth study of a certain method or technology, and the research on traditional PSS is relatively mature. In addition, it is a tendency that transform towards SPLSS with the characteristics of industrial internet platform (IIP) and sustainable operation theory. Based on this, this paper explores the research path from traditional product service system (PSS) to smart product service system (SPSS), and then to smart product lifecycle service system (SPLSS), which can endow the products with intelligent perception, intelligent analysis and intelligent decision-making capabilities based on Industrial Internet Platform (IIP). A reference model of IIP enabled SPLSS for industrial services based on system engineering method and theory from a very detailed practical investigation is proposed. Moreover, on the basis of this model, its three dimensional subsystems are expanded, including: supporting environment subsystem, evolution path subsystem, and added value subsystem. The study can provide a reference for the enterprise's manufacturing strategy and manufacturing path. It will promote the transformation and upgrading of enterprise manufacturing model to improve service efficiency and reduce operating costs, and then realize the value-added of products and services.     

A synthetical development approach for rehabilitation assistive smart product–service systems: A case study

Digital transformation (DT), the combination of information, computing, communication and connectivity technologies, which has triggered an effective upgrade of different aspects of market strategy, customer experience etc. Nowadays, rehabilitation assistive devices (RADs) are evolving to be more digital, intelligent and personalized. Digitalization and servitization have fostered to an emerging business model—the smart product–service system (Smart PSS). Therefore, DT of the RADs’ industry advocates not only the design of products and functions, the more important is the management of service processes and resource integration. With the increase in the elderly and disabled population, the requirement for RADs is becoming more urgent. However, research on Smart PSS for RAD is still limited. The rehabilitation assistive smart product–service systems (RASPSS) was introduced into the development of RADs based on the “Design and Management of DT” strategy through the service design of assistive devices and user requirements analysis. Further, an integrated design of RAD and Smart PSS has been created, a development method of RASPSS proposed, the theoretical model of the Smart PSS based on RADs built. To specify the service framework, this case study discusses the development of a home rehabilitation assistive system for femoral stem fracture patients. This paper evaluates the usability of the system, the results of which prove usability and effectiveness of the RASPSS development method. The RASPSS development model is designed to meet needs of stakeholders, improve the user rehabilitation experience, promote the service innovation of Smart PSS, bring certain market benefits of rehabilitation aids and create social value.     

A review of digital twin in product design and development

In the era of digitalization, there are many emerging technologies, such as the Internet of Things (IoT), Digital Twin (DT), Cloud Computing and Artificial Intelligence (AI), which are quickly developped and used in product design and development. Among those technologies, DT is one promising technology which has been widely used in different industries, especially manufacturing, to monitor the performance, optimize the progresses, simulate the results and predict the potential errors. DT also plays various roles within the whole product lifecycle from design, manufacturing, delivery, use and end-of-life. With the growing demands of individualized products and implementation of Industry 4.0, DT can provide an effective solution for future product design, development and innovation. This paper aims to figure out the current states of DT research focusing on product design and development through summarizing typical industrial cases. Challenges and potential applications of DT in product design and development are also discussed to inspire future studies.     

Engineering knowledge formalization and proposition for informatics development towards a CAD-integrated DfX system for product design

Target design methodologies (DfX) were developed to cope with specific engineering design issues such as cost-effectiveness, manufacturability, assemblability, maintainability, among others. However, DfX methodologies are undergoing the lack of real integration with 3D CAD systems. Their principles are currently applied downstream of the 3D modelling by following the well-known rules available from the literature and engineers’ know-how (tacit internal knowledge).This paper provides a method to formalize complex DfX engineering knowledge into explicit knowledge that can be reused for Advanced Engineering Informatics to aid designers and engineers in developing mechanical products. This research work wants to define a general method (ontology) able to couple DfX design guidelines (engineering knowledge) with geometrical product features of a product 3D model (engineering parametric data). A common layer for all DfX methods (horizontal) and dedicated layers for each DfX method (vertical) allow creating the suitable ontology for the systematic collection of the DfX rules considering each target. Moreover, the proposed framework is the first step for developing (future work) a software tool to assist engineers and designers during product development (3D CAD modelling).A design for assembly (DfA) case study shows how to collect assembly rules in the given framework. It demonstrates the applicability of the CAD-integrated DfX system in the mechanical design of a jig-crane. Several benefits are recognized: (i) systematic collection of DfA rules for informatics development, (ii) identification of assembly issues in the product development process, and (iii) reduction of effort and time during the design review.     

A digital twin-based multidisciplinary collaborative design approach for complex engineering product development

With the ever-increasing demand for personalized product functions, product structure becomes more and more complex. To design a complex engineering product, it involves mechanical, electrical, automation and other relevant fields, which requires a closer multidisciplinary collaborative design (MCD) and integration. However, the traditional design method lacks multidisciplinary coordination, which leads to interaction barriers between design stages and disconnection between product design and prototype manufacturing. To bridge the gap, a novel digital twin-enabled MCD approach is proposed. Firstly, the paper explores how to converge the MCD into the digital design process of complex engineering products in a cyber-physical system manner. The multidisciplinary collaborative design is divided into three parts: multidisciplinary knowledge collaboration, multidisciplinary collaborative modeling and multidisciplinary collaborative simulation, and the realization methods are proposed for each part. To be able to describe the complex product in a virtual environment, a systematic MCD framework based on the digital twin is further constructed. Integrate multidisciplinary collaboration into three stages: conceptual design, detailed design and virtual verification. The ability to verify and revise problems arising from multidisciplinary fusions in real-time minimizes the number of iterations and costs in the design process. Meanwhile, it provides a reference value for complex product design. Finally, a design case of an automatic cutting machine is conducted to reveal the feasibility and effectiveness of the proposed approach.     

A parameter-extended case-based reasoning method based on a functional basis for automated experiential reasoning in mechanical product designs

The mechanical product design process involves much experiential reasoning which relies extensively on accumulated experience knowledge and ambiguous synthetic decision of experts (ASDE). This makes it hard to achieve the automated, intelligent and rapid design of mechanical products. Furthermore, due to the lack of consideration of experts' cognition of product functions and structures in the application of the current case-based reasoning (CBR) method in the field of automated experiential reasoning (AER), the parameter solving process is separated from ASDE. Aiming at improving the accuracy and intelligence level of AER in mechanical product design, this paper proposed a parameter-extended CBR (PECBR) method based on a functional basis by integrating ASDE into AER. The PECBR method mainly contains two parts: firstly, in order to acquire and quantitatively describe expert experiential knowledge to provide an effective basis for AER, a knowledge representation method integrating a function-flow-parameter matrix set (FFP-MS) using functional bases and a parameter experiential correlation matrix (PEC-M) extracted from FFP-MS were presented for mechanical products, where the FFP-MS characterized the operation of function and energy flow during the working process of products. An acquisition rule for FFP-MS was designed to extract the degree of correlation between each two parameters, in which the implicit knowledge hiding among functions, flows and parameters was mined to form PEC-M; secondly, to cope with the difficulty in integrating ASDE into AER, a feature-weighted case adaptation (FCA) method was proposed by adopting a presented weighted kernel support vector machine (WK-SVM) and dynamic particle swarm optimization (DPSO). The FCA method can achieve the intelligent and automated solving of product parameters through identifying PEC-M during the case adaptation process. Two case studies on two-stage reducers and corn huskers were carried out to demonstrate the validity of the PECBR method. Compared with other conventional CBR methods, PECBR method can derive a more accurate value of parameters in mechanical product designs especially in the case of limited similar cases.     

Member combination selection for product collaborative design under the open innovation model

A temporary product collaborative design team (PCDT) formed by customers and candidate service providers is the main organization form required to complete the task of product collaborative design (PCD) under the open innovation model. Therefore, the aim of this study was to implement synergy effect-based member combination selection (SE-MCS) while ensuring customer participation in the PCD. First, the conceptual framework of SE-MCS method was developed to characterise the SE-MCS process that includes the customer. Second, SE-MCS indicators were determined by analysing the characteristics of PCD under the open innovation model, and the quantitative calculation methods for these indicators were provided. Subsequently, the mathematical model for SE-MCS considering customer participation was established, and a multi-objective optimisation algorithm was adopted to identify the optimal scheme. Finally, the formation of a design team for a beach waste collection vehicle was performed to verify the proposed method. The results showed that the proposed method is more suitable to implement SE-MCS of PCD under the open innovation model. It can facilitate the smooth operation of PCD tasks and improve the quality and efficiency of teamwork, thereby increasing customer satisfaction.     

Production logistics digital twins: Research profiling,application, challenges and opportunities

In the era of Industry 4.0, Production Logistic Digital Twins (PLDTs) have garnered remarkable attention from both academic and industrial communities. This is evident from the growing number of research publications on PLDTs in international scientific journals and conferences. However, given the diversity and complexity of production logistics activities, there is a pressing need for systematic literature review to chart past research and identify potential directions for future endeavors. Therefore, this study primarily focuses on the application of Digital Twins (DTs) in Production Logistics (PL). Firstly, an analysis of PLDTs research profiling is carried out based on general trends, keywords, application scenarios, and basic functions. Secondly, the functional characteristics of PLDTs are examined while summarizing their advantages and limitations across various application scenarios such as transportation, packaging, warehousing, material distribution, and information processing. And the roles played by smart technologies such as Internet of Things (IoT) in PLDTs system are discussed. Finally, possible challenges and future directions of PLDTs in industrial application are presented, accompanied by appropriate classification and extensive recommendations.     

Achieving Knowledge-as-a-Service in IIoT-driven smart manufacturing: A crowdsourcing-based continuous enrichment method for Industrial Knowledge Graph

The rapid development of the industrial internet of things (IIoT) enlightened more tools and techniques to optimize the smart manufacturing service (SMS) paradigm, emphasizing the services based on pervasive IIoT products. However, the serviceability in the smart manufacturing environment is still limited since most of the conventional services are conducted in a passively reactive mode. The knowledge as a service (KaaS) model is hence to be introduced to emphasize the cognitive capability by actively utilizing massive knowledge, where industrial knowledge graph (IKG) plays as the core to generate context-awareness and proactive services for the optimization of serviceability and productivity. Meanwhile, as building IKGs for specific industrial cases is still plagued by the small scale and the lack of continuous enrichment, ensuring the quality and availability of the IKG are still challenging. Aiming to fill this gap with a practical and systematic approach, this paper proposes a generic crowdsourcing approach for continuously evolving the IKG. Through the IKG continuous enrichment approach, IKG-enabled systems indicate the higher value creation ability to utilize knowledge as a kind of service, rather than just a kind of resource. To further illustrate the proposed approach, a case study of a printed circuit board (PCB) processing machine is given with discussions. As an explorative study, future perspectives are also discussed to attract more open and in-depth studies for more robust applications of KaaS and IKG in the IIoT-driven smart manufacturing environment.     

Non-invasive embedded system hardware/firmware anomaly detection based on the electric current signature

Quality control is a critical aspect of the modern electronic circuit industry. In addition to being a pre-requisite to proper functioning, circuit quality is closely related to safety, security, and economic issues. Quality control has been reached through system testing. Meanwhile, device miniaturization and multilayer Printed Circuit Boards have increased the electronic circuit test complexity considerably. Hence, traditional test processes based on manual inspections have become outdated and inefficient. More recently, the concept of Advanced Manufacturing or Industry 4.0 has enabled the manufacturing of customized products, tailored to the changing customers’ demands. This scenario points out additional requirements for electronic system testing: it demands a high degree of flexibility in production processes, short design and manufacturing cycles, and cost control. Thus, there is a demand for circuit testing systems that present effectiveness and accessibility without placing numerous test points. This work is focused on automated test solutions based on machine learning, which are becoming popular with advances in computational tools. We present a new testing approach that uses autoencoders to detect firmware or hardware anomalies based on the electric current signature. We built a test set-up using an embedded system development board to evaluate the proposed approach. We implemented six firmware versions that can run independently on the test board – one of them is considered anomaly-free. In order to obtain a reference frame to our results, two other classification techniques (a computer vision algorithm and a random forest classification model) were employed to detect anomalies on the same development board. The outcomes of the experiments demonstrated that the proposed test method is highly effective. For several test scenarios, the correct detection rate was above 99%. Test results showed that autoencoder and random forest approaches are effective. However, random forests require all data classes to be trained. Training an autoencoder, on the other hand, only requires the reference (anomaly-free) class.     

A rough set-based interval-valued intuitionistic fuzzy conceptual design decision approach with considering diverse customer preference distribution

Conceptual design evaluation plays a crucial role in new product development (NPD) and determines the quality of downstream design activities. Currently, most existing methods focus on fuzzy quantitative the evaluation information of multi-objectives in conceptual schemes selection. However, the above process ignores the various customers' preferences for each scheme under the evaluation objective, causing inconsistent preference weights in the various schemes, which cannot guarantee the market value of the optimal scheme. Furthermore, the ambiguous attitude from experts in the early design stage is not well taken into account. To this end, a conceptual scheme decision model with considering diverse customer preference distribution based on interval-valued intuitionistic fuzzy set (IVIFS) is proposed. The model is divided into three parts. Firstly, the initial decision matrix of multi-experts concerning the qualitative and quantitative design attributes is constructed based on intuitionistic fuzzy sets, and then the IFS decision matrix with interval boundaries is formed by using rough set technology. Secondly, the mapping model of design attribute to customer preference is constructed, and then the demand preference strategy implied by design attribute is judged. Thirdly, based on the demand preference strategy, the preferences’ weights for each scheme are calculated. Next, integrating the evaluation data with the same preference in the scheme, the comprehensive satisfaction of the scheme is obtained through IVIFS weighted aggregation operator, and then the optimal scheme is decided. Eventually, a case study of mobile phone form feature schemes is further employed to verify the proposed decision model, and results are sensitivity analyzed and compared.     

EarlyData knowledge base for material decisions in building design

To make use of the great opportunities for emission reduction in early building design, future emissions need to be calculated when only geometric, but no detailed material information about a building is available. Currently, early design phase life cycle assessments (LCAs) are heavily reliant on assumptions of specific material choices, leading to single point emission values which suggest a precision not representative for an early design stage. By adding knowledge about possible locations and functions of materials within a building to life cycle inventory (LCI) data, the EarlyData knowledge base makes LCA data sets accessible and more transparent. Additionally, “generic building parts” are defined, which describe building parts independently of precise material choices as a combination of layers with specific functions. During evaluation, enriched LCI data and generic building parts enable assessment of a vast number of possible material combinations at once. Thus, instead of single value results for a particular material combination, ranges of results are displayed revealing the building parts with the greatest emission reduction potential. The application of the EarlyData tool is illustrated on a use case comparing a wood building and a concrete building. The database is developed with extensibility in mind, to include other criteria, such as (life cycle) costs.     

云计算和物联网在智慧校园系统构建中的应用

智慧校园是信息技术发展过程中出现的新理念,是云计算、物联网以及其它技术相融合的具体实践、是学校培养人才、提高管理与优化服务的创新。云计算是利用虚拟化技术对各种资源进行深度集成整合,提供超级计算和存储能力,它具有三种服务形式：基础设施即服务（IaaS）、平台即服务（PaaS）、软件即服务（SaaS）。物联网技术是传感网、因特网与移动通信网三网高效融合的产物,核心是物联感知系统,它划分为感知层、网络层和应用层。基于云计算和物联网技术的智慧校园架构由统一门户系统、服务支持平台、数据信息融合平台、网络融合基础平台以及信息标准体系和安全维护体系构成。     

Poly(vinyl alcohol)-based photosensitive water-borne coating for low-temperature color-filter production

A photosensitive water-borne overcoat comprising poly(vinyl alcohol), a glycoluril crosslinker, and a water-soluble photoacid generator was developed. The passivation coating has two features: low-temperature processability and applicability to organic-solvent-susceptible films. Photo-exposure and subsequent baking at 85 °C and development with water produced PGMEA-insoluble and transparent overcoat patterns. Uncured color patterns that were susceptible to the PGMEA-based coating solution remained intact after water-based overcoat application. By exploiting the features of the passivation coating, color patterns of green, red, and white were produced onto a glass substrate at a process temperature of 85 °C.     

A comparative evaluation of the wearable augmented reality-based data presentation interface and traditional methods for data entry tasks

Data entry is a ubiquitous task performed in today's offices. Persistent data entry is linked with high workload and fatigue due to poor ergonomic workplace design and poor posture. This study aims to alleviate data entry operators' workload and improve data entry performance by applying wearable augmented reality (AR) technology to data entry tasks. An AR-based interface was developed and used to present data to the participants, who entered the data in web-based data entry forms. A total of eighteen participants performed data entry tasks to evaluate the AR interface with traditional methods – extra desktop monitor and paper-based data presentation methods. Each method's performance was judged on the task completion time, typing error rate, workload, and usability. The usability and overall perceived workload while using an AR interface for data entry were similar to the traditional way of using paper, despite the additional burden due to the weight of the AR headset. AR interface did not perform better than the extra desktop monitor interface for usability and overall perceived workload. The results from this study can be utilized to design AR devices that are suited for data entry tasks.     

A cooperative game theory based user-centered medical device design decision approach under uncertainty

The medical device conceptual design decision-making is a process of coordinating pertinent stakeholders, which will significantly affect the quality of follow-up market competitiveness. However, as the most challenging parts of user-centered design, traditional methods are mainly focusing on determining the priorities of the evaluation criteria and forming the comprehensive value (utility) of the conceptual scheme, may not fully deal with the interaction and interdependent between the conflicts of interest among stakeholders and weigh the ambiguous influence on the overall design expectations, which results in the unstable decision-making results. To overcome this drawback, this paper proposes a cooperative game theory based decision model for device conceptual scheme under uncertainty. The proposed approach consists of three parts: first part is to collect and classify needs of end users and professional users based on predefined evaluation criteria; second part is using rough set theory technique to create criteria correlation diagram and scheme value matrix from users; and third part is developing the fuzzy coalition utility model to maximize the overall desirability through the criteria correlation diagram with the conflict of interests of end and professional users considered, and then selecting the optimal scheme. A case study of blood pressure meter is used to illustrate the proposed approach and the result shows that this approach is more robust compared with the widely used the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) approach.     

Counterfactual inference to predict causal knowledge graph for relational transfer learning by assimilating expert knowledge --Relational feature transfer learning algorithm

Transfer learning (TL) is a machine learning (ML) method in which knowledge is transferred from the existing models of related problems to the model for solving the problem at hand. Relational TL enables the ML models to transfer the relationship networks from one domain to another. However, it has two critical issues. One is determining the proper way of extracting and expressing relationships among data features in the source domain such that the relationships can be transferred to the target domain. The other is how to do the transfer procedure. Knowledge graphs (KGs) are knowledge bases that use data and logic to graph-structured information; they are helpful tools for dealing with the first issue. The proposed relational feature transfer learning algorithm (RF-TL) embodies an extended structural equation modelling (SEM) as a method for constructing KGs. Additionally, in fields such as medicine, economics, and law related to people’s lives and property safety and security, the knowledge of domain experts is a gold standard. This paper introduces the causal analysis and counterfactual inference in the TL domain that directs the transfer procedure. Different from traditional feature-based TL algorithms like transfer component analysis (TCA) and CORelation Alignment (CORAL), RF-TL not only considers relations between feature items but also utilizes causality knowledge, enabling it to perform well in practical cases. The algorithm was tested on two different healthcare-related datasets — sleep apnea questionnaire study data and COVID-19 case data on ICU admission — and compared its performance with TCA and CORAL. The experimental results show that RF-TL can generate better transferred models that give more accurate predictions with fewer input features.