Field emission enhancement of diamond tips utilizing boron doping and surface treatment

A practical field emission enhancement technique for diamond tips with sp² content utilizing boron doping and surface treatment, achieving a very low turn-on electric field of 1 V/μm, has been developed. The effects of surface treatment and boron doping on electron field emission from an array of micropatterned polycrystalline diamond microtips with sp² content have been systematically investigated. Regardless of doping, the field emission characteristics of diamond tips are significantly enhanced and the turn-on electric field is reduced more than 60% after surface treatment. Likewise, regardless of surface treatment, the turn-on electric field of the diamond tips with sp² content decreases substantially with boron doping. Possible mechanisms responsible for the field emission enhancement are an increase in the field enhancement factor due to hole accumulation via the formation of cascaded sp²–diamond–sp² embedded microstructures and field forming process with enhanced hole accumulation after surface treatment.     

Controllable electrode activities of nano-carbon films while maintaining surface flatness by electrochemical pretreatment

A carbon film consisting nanocrystallites with mixed sp² and sp³ bonds formed by using the electron cyclotron resonance (ECR) sputtering method was studied with respect to the changes in characteristics caused by electrochemical pretreatment (ECP). Unlike glassy carbon, our sputtered nanocrystalline carbon film deposited at an acceleration voltage of 75 V (ECR-75 nano-carbon film) largely retained its surface flatness after the ECP. This robust surface could be caused by an increase of 42% in the sp³ carbon realized by increasing the acceleration voltage during sputtering. The electrode activity of ECR-75 nano-carbon film was improved for surface sensitive species including Fe^3+/2+ unlike the boron doped diamond (BDD) electrode. This is because a sufficient quantity of surface sp² bonds remained and because the introduction of surface oxygen-containing groups is more efficient than with the BDD electrode. With pretreated ECR-75 nano-carbon film, the peak potential of glutathione was reduced solely due to the increase in the surface hydrophilicity with a sufficient quantity of surface sp² bonds, thus achieving the lowest detection limit (0.4 μM) ever obtained with carbon electrodes. We also achieved the stable measurement of 30 μM of serotonin (20 times) without the electrode surface fouling found with other electrodes.     

Diamond-like carbon (DLC) films as electrochemical electrodes

Amorphous carbon can be any mixture of carbon bonds of sp³, sp², and even sp¹, with the possible presence of hydrogen. The group of mixture, of which there is a high fraction of diamond-like (sp³) bonds, is named diamond-like carbon (DLC). Unlike the crystalline carbon materials: diamond, graphite, carbon nanotube, fullerene and graphene, DLC can be deposited at room temperature without catalyst or surface pretreatment. Furthermore, its properties can be tuned by changing the sp³ content, the organization of sp² sites and hydrogen content, and also by doping. This paper firstly reviewed the electrochemical properties of DLC films and their applications.     

Electrochemical treatment of wastewaters containing 4‐chlororesorcinol using boron doped diamond anodes

The electrochemical oxidation of aqueous wastes polluted with 4‐chlororesorcinol has been studied on boron‐doped diamond electrodes on acidic medium. The voltammetric results showed that in the potential region where the supporting electrolyte is stable, reactions occur, resulting in the loss of activity due to electrode fouling. Galvanostatic electrolysis study showed that the oxidation of these wastes in single‐compartment electrochemical flow cell with boron doped diamond anodes deal to the complete mineralization of the organics but is no indication of electrode fouling. Resorcinol, 1,2,4‐trihydroxybenzene, benzoquinone, maleic, fumaric, and oxalic acids have been detected as soluble organics and chlorides (Cl^?) and hypochlorites (ClO^?) as mineral products during the electrolysis of 4‐chlororesorcinol. The electrochemical oxidation of 4‐chlororesorcinol consists of a sequence of steps: Release of Cl and/or hydroxylation of the aromatic ring; formation of quinonic compounds; oxidative opening of aromatic ring to form carboxylic acids; and oxidation of carboxylic acids to carbon dioxide. Both, direct oxidation at boron doped diamond surface and mediated oxidation by powerful oxidants electrogenerated from electrolyte oxidation at anode surface are involved in these stages.     

Electrochemical reactivity at graphitic micro-domains on polycrystalline boron doped diamond thin-films electrodes

This paper deals with the electrochemical reactivity of boron doped diamond (BDD) electrodes. A comparative study has been carried out to show the influence of the presence of graphitic micro-domains upon the surface of these films. Those graphitic domains are sometimes present on as-grown boron doped diamond electrodes. The effect of doping a pure Csp³ diamond electrode is established by highly oriented pyrolytic graphite (HOPG) abrasion onto the diamond surface. In order to establish the effect of doping on a pure Csp³ diamond electrode, the amount of graphitic domains was increased by means of HOPG crystals grafted onto the BDD surface. Indeed that method allows the enrichment of the Csp² contribution of the electrode.The presence of graphitic domains can be correlatively associated with the presence of kinetically active redox sites. The electrochemical reactivity of boron doped diamond electrodes shows a distribution of kinetic constants on the whole surface of the electrode corresponding to different active sites. In this paper, we have studied by cyclic voltammetry and electrochemical impedance spectroscopy the kinetics parameters of the ferri/ferrocyanide redox couple in KCl electrolyte. A method is proposed to diagnose the presence of graphitic domains on diamond electrodes, and an electrochemical “pulse cleaning” procedure is proposed to remove them.     

Chemical analysis and vibrational properties of boronated tetrahedral amorphous carbon films

Boronated tetrahedral amorphous carbon (ta-C:B) films were prepared by filtered cathodic vacuum arc technique using boron mixed graphite targets. The effect of boron content on the chemical bonding and vibrational properties of these films has been investigated by X-ray photoelectron spectroscopy, Raman spectroscopy and Fourier transform infrared spectroscopy. It has been found that boron atoms are predominantly configured in a graphitic network, while the carbon atoms in the ta-C:B films are mainly in sp³ hybridization which tend to decrease as boron content increases. The Raman and infrared spectra of ta-C:B films both show prominent features in the regions of 1100–1900 cm^− 1 and 900–1600 cm^− 1 respectively. It was identified that the Raman parameters are strongly correlated with the boron content which is due to the clustering of sp² domains induced by B introduction. The activation of infrared spectrum of ta-C:B film is a consequence of heteroatomic (C–B) vibration combined with changes in the sp² carbon configuration. And the enhanced infrared absorption of ta-C:B with increased boron incorporation results from the increased effective charges in the delocalized sp² carbon phase.     

Electrochemical characteristics of lithium metal anodes with diamond like carbon film coating layer

To overcome the poor electrochemical characteristics of lithium metal anodes due to the dendrite formations, diamond like carbon (DLC) films were deposited onto the surface of lithium metal by radio frequency-plasma enhanced chemical vapor deposition (CVD) technique using acetylene gas as carbon precursor. The substrate temperature was selected as the main experimental parameter to control the bonding characteristic (sp²/sp³ ratio) of the films. The presence of diamond like structures was confirmed by Raman and Fourier transform infra red spectroscopy. The DLC coated lithium metal was then characterized as an anode material for lithium secondary batteries. The results showed that the DLC coated lithium metal anodes exhibited better electrochemical characteristics in terms of higher specific capacity and smaller interfacial impedance. These improved characteristics were attributed to the presence of DLC film coating which might suppress the dendrite's formation by protecting the lithium metal surface from the direct contact with the electrolyte.     

Structure and electrochemical characterization of carbon films formed by unbalanced magnetron (UBM) sputtering method

We previously reported nanocarbon films formed by the electron cyclotron resonance (ECR) sputtering method. The films contain a nanocrystalline structure consisting of sp³ and sp² bonds with an extremely flat surface (Ra = 0.07 nm). The film also has a wider potential window than glassy carbon and superior electrochemical activity to boron doped diamond for certain species. However, ECR sputtering equipment is much more expensive than that used for conventional sputtering and requires a ring-shaped target. Therefore, it is difficult to use this method to develop new electrode materials such as metal-carbon hybrid film. Here, we describe a nanocarbon film electrode that we developed with a potential window and electrochemical activity equivalent to those of ECR nanocarbon films by using unbalanced magnetron (UBM) sputtering equipment. Our approach uses conventional equipment and has widely controllable sputtering conditions including a high sputtering rate, a large sputtering area and the capacity for co-sputtering multiple materials. The film can contain a maximum of 53% sp³ bonds by increasing the substrate bias voltage between the target and substrate, and also exhibits a potential window equivalent to that of the ECR nanocarbon film. However, the electrode surface is about one order of magnitude rougher than that of the ECR nanocarbon film due to the effect of reflected Ar⁺ ions caused by the fact that the target surface is facing the substrate surface. By employing transmission electron microscopy, we could observe nanocrystalline graphene structures in the UBM nanocarbon film, which are difficult to observe in conventional diamond-like carbon film. The electron transfer rate at the UBM nanocarbon film is similar to those of ECR nanocarbon film for Ru(NH₃)₆^3 + and Fe(CN)₆^4 −, suggesting that the nanocrystalline structure could contribute to a relatively fast electron transfer rate. The UBM nanocarbon films were successfully used for detecting kynurenic acid, which has a high oxidation potential and is difficult to detect with a conventional glassy carbon electrode.     

Electrochemical impedance spectroscopy of oxidized and hydrogen-terminated nitrogen-induced conductive ultrananocrystalline diamond

We have studied the electrochemical impedance spectroscopy of conductive ultrananocrystalline diamond (UNCD) modified by either oxidation or hydrogenation surface treatments. The impedance was measured in the frequency range from 0.1 Hz to 40 kHz at different DC voltages and the results fitted to an equivalent electrical circuit. Despite the complexity of the conductive UNCD surface, composed of sp³-bonded grains and grain boundaries with a high content of sp²-bonded carbon atoms, a Randles circuit with a constant phase element (CPE) for the capacitive element provided a reasonable model for both terminations. However, the parameters of the CPE were very different for each termination. Taking into account the results obtained, we propose that the interfacial impedance of oxidized UNCD is dominated by the oxidized sp²-bonded carbon atoms present at the grain boundaries, and the interfacial impedance of hydrogen-terminated UNCD is governed by both the grain boundaries and the grains.     

A comparative study on the efficiency of electro-Fenton process in the removal of propham from water

Electro-Fenton process has been widely used in the treatment of organic pollutants lately. Its oxidation efficiency mainly depends on the electrode materials. In this study, boron doped diamond (BDD), carbon sponge (CS) and platinum (Pt) electrodes were used at four different configurations as anode and cathode. The oxidation efficiencies of BDD anode and CS cathode were investigated together for the first time in the electro-Fenton process. Propham was used as the model pollutant. The obtained results indicate that the decay rate of propham and the mineralization rate of propham aqueous solutions were highest in the case of BDD and CS electrodes as expected. The obtained mineralization current efficiency (MCE) value was 81% at 100 mA in the presence of 0.2 mM Fe³⁺ for 30 min electrolysis. The oxidative degradation intermediates of propham showed different accumulation characteristics in all configurations. The oxamic acid resisted to mineralization but it rapidly degraded in the presence of BDD anode.     

Voltammetric and electrochemical impedance spectroscopy characterization of a cathodic and anodic pre-treated boron doped diamond electrode

The effect of boron doped diamond (BDD) surface termination, immediately after cathodic and anodic electrochemical pre-treatments, on the electrochemical response of a BDD electrode in aqueous media and the influence of the different supporting electrolytes utilized in these pre-treatments on the final surface termination was investigated with [Fe(CN)₆]^4−/3−, as redox probe, by cyclic and differential pulse voltammetry and electrochemical impedance spectroscopy. The cyclic voltammetry results indicate that the electrochemical behavior for the redox couple [Fe(CN)₆]^4−/3− is very dependent on the state of the BDD surface, and a reversible response was observed after the cathodic electrochemical pre-treatment, whereas a quasi-reversible response occurred after anodic electrochemical pre-treatment. Differential pulse voltammetry in acetate buffer also showed that the potential window is very much influenced by the electrochemical pre-treatment of the BDD surface. Electroactivity of non-diamond carbon surface species (sp² inclusions) incorporated into the diamond structure was observed after cathodic and anodic pre-treatments. Electrochemical impedance spectroscopy confirmed the cyclic voltammetry results and indicates that the BDD surface resistance and capacitance vary significantly with the electrolyte and with the electrochemical pre-treatment, caused by different surface terminations of the BDD electrode surface.     

An efficient purification method for detonation nanodiamonds

This article reports the purification process of detonation soot to obtain pure nanodiamond powder. Nanodiamonds are synthesized by detonation using a high explosive mixture composed of trinitrotoluene and hexogen. The detonation of the charge leads to a powder containing nanodiamonds as well as metallic impurities and sp² carbon species. Further, to remove metallic particles, an unusual acidic treatment (hydrofluoric/nitric acids; i.e. fluorinated aqua regia) was set up. To eliminate sp² carbon species such as graphite and amorphous carbon, a thermal oxidation treatment was performed at 420 °C under air in a furnace during several hours. Transmission Electronic Microscopy, Raman spectroscopy, X-ray diffraction and Thermo-Gravimetric Analysis showed that this purification process is very efficient. From TGA measurements, a model of the carbon grain combustion was developed by considering graphitic shells surrounding the nanodiamond particles, and was used to demonstrate that the selective oxidation of graphite was experimentally realistic. Moreover, another model was set up from specific area measurements to evaluate the thickness of the functional groups surrounding the nanodiamonds after the oxidation of sp² carbonaceous species. The treatment described herein was achieved on several tens of grams of product and could be easily adapted to the industrial scale.     

Field emission from nano-cluster carbon films

Field emission has been reported to occur at much lower fields in carbon based thin film systems than from any other material systems. The emission has been shown to depend on the various material parameters, but whichever carbon based system is used, it is found that emission occurs at localised sites rather than uniformly over the entire surface. Carbon films with mixed sp³/sp² bonding, like nanocrystalline diamond and nanocluster graphitic films emit at lower fields with a higher emission site density than single-phase films. The sp² cluster size in any carbon film can be altered during deposition, but it is easier to control nanocluster size by post-deposition annealing. Annealing increases the sp² cluster size embedded in a sp³ matrix until the sp³ matrix disappears completely and the film transforms into nanocrystalline graphite. To distinguish the effects of the sp² cluster size from other material parameters, a series of different carbon films were annealed post-deposition and the sp² cluster size was measured using visible Raman. Field emission was then measured at a vacuum of 10⁻⁸ mbar on all films using a parallel plate configuration. It was found that the field emission for all films tested depended upon the clustering of the sp² phase and this effect dominates the effects of the other parameters, such as chemical composition, surface termination, sp³ content or conductivity. The optimum size of the sp² was of the order of 1 nm for all systems tested. We believe that field emission occurs form the localised conducting, predominantly sp² bonded regions, which provideds the large field enhancement required for effective emission.     

On the changing electrochemical behaviour of boron-doped diamond surfaces with time after cathodic pre-treatments

The electrochemical response of the Fe(CN)₆^4−/3− redox couple on boron-doped diamond (BDD) electrodes immediately after a cathodic pre-treatment and as a function of time exposed to atmospheric conditions is reported here. After this pre-treatment the electrode exhibits a changing electrochemical behaviour, i.e., a loss of the reversibility for the Fe(CN)₆^4−/3− redox couple as a function of time. Raman spectra showed that neither important bulk structural differences nor significant changes in the sp²/sp³ content are introduced into the BDD film by the cathodic pre-treatment indicating that H-terminated sites play an important role in the electrochemical response of the electrodes. Thus, the changing behaviour reflected by a progressive decrease of the electron transfer rate with time must be associated to a loss of superficial hydrogen due to oxidation by oxygen from the air, as confirmed by X-ray photoelectron spectroscopy (XPS) analysis. Moreover, it was also found that this changing electrochemical behaviour is inversely proportional to the doping level, suggesting that the boron content has a stabilizing effect on the H-terminated surface. These results point out the necessity of doing the cathodic pre-treatment just before the electrochemical experiments are carried out in order to ensure reliable and reproducible results.     

Growth,electronic properties and applications of nanodiamond

Nanodiamond or nanocrystalline diamond is a broad term used to describe a plethora of materials. It is generally accepted that nanocrystalline diamond (NCD) consists of facets less than 100 nm in size, whereas a second term “ultrananocrystalline diamond” (UNCD) has been coined to describe material with grain sizes less than 10 nm. These differences in morphology originate in the growth process. Conventional hydrogen rich gas phases produce facetted diamond with grain size proportional to film thickness and low sp² content. If these films are thin the grains can be less than 100 nm and hence NCD. By starving the plasma of hydrogen, the reduction in etching of sp² can lead to re-nucleation. At the extreme this results in very small grain sizes of around 3–5 nm, UNCD.The electronic properties of these two materials are vastly different. NCD is basically very thin microcrystalline diamond and thus can be doped with boron. It is intrinsically transparent, with absorption increasing with doping level. UNCD is highly absorbing due to its higher sp² content, and exhibits a reduced bandgap due to disorder. By adding nitrogen to the gas phase, the density of states within the bandgap increases and ultimately metallic conductivity can be achieved. This conductivity is n-type but not doping.     

Influence of the substrate nature on the properties of nanocrystalline diamond films

Nanocrystalline diamond/amorphous carbon (NCD/a-C) nanocomposite films have been deposited by microwave plasma CVD from CH₄/N₂ mixtures on a variety of substrates such as polycrystalline diamond, cubic boron nitride, silicon, titanium nitride, and Ti–6Al–4V. The study aimed to investigate the influence of the chemical nature of the substrate, the surface roughness, and the pretreatment of the substrate on the nucleation, the bulk structure, and the mechanical and tribological properties of the NCD/a-C films. The present paper is especially devoted to the bulk structure of the films. By means of X-ray diffraction (XRD), Raman spectroscopy and X-ray photoelectron spectroscopy (XPS) it is shown that the bulk properties of the films are not affected by the properties of the substrate although these have a strong influence on the nucleation behaviour. XRD measurements show that – irrespective of the substrate used – the films contain diamond nanocrystallites of 3–5 nm diameter. From the Raman spectra it can be inferred that the crystallite/matrix ratio does not vary. The XPS measurements, finally, show that there are no great changes in the sp²/sp³ ratio of the matrix. These findings are discussed in view of possible growth mechanisms of NCD/a-C nanocomposite films.     

Grain size dependent mechanical properties of nanocrystalline diamond films grown by hot-filament CVD

Nanocrystalline diamond (NCD) films with a thickness of ~ 6 µm and average grain sizes ranging from 60 to 9 nm were deposited on silicon wafers using a hot-filament chemical vapor deposition (HFCVD) process. These samples were then characterized in order to identify correlations between grain size, chemical composition and mechanical properties. The characterization reveals that our films are phase pure and exhibit a relatively smooth surface morphology. The levels of sp²-bonded carbon and hydrogen impurities are low, showing a systematic variation with the grain size. The hydrogen content increases with decreasing grain size, whereas the sp² carbon content decreases with decreasing grain size. The material is weaker than single crystalline diamond, since both stiffness and hardness decrease with the reduction in crystal size. These trends suggest gradual changes in the nature of the grain boundaries, from graphitic in case of 60 nm grain size material to hydrogen terminated sp³ carbon in 9 nm grain size material. The films exhibit low levels of internal stress and free-standing structures with a length of several centimeters could be fabricated without noticeable bending     

Boosting the electrochemical properties of diamond electrodes using carbon nanotube scaffolds

Diamond is a very attractive electrode material for analytical measurements including for instance bio-sensing. However, it suffers from a relatively low double layer capacitance and high impedance when it comes to the development of supercapacitors or neural interfaces, applications for which it could also be extremely promising. One way to increase the double layer capacitance of the material is to increase its specific surface area. Here we propose here to use vertically aligned carbon nanotubes (VACNTs) with high surface areas as a template onto which boron doped diamond is grown. The resulting composite was found to exhibit a double layer capacitance as high as 0.58 mF cm⁻² and very low impedance when compared to planar diamond electrodes in phosphate buffer saline solution. The influence of the VACNT length as well as of the thickness of the diamond coatings on the electrode performances were also investigated and are discussed in this paper.     

Effect of hydrogen implantation on the graphite used in high pressure diamond synthesis

The objective of the present work is to investigate the effect of hydrogen implantation on graphite in the high pressure diamond synthesis. A comparison of the graphite/diamond conversion for different fluences of hydrogen implantation revealed that the diamond nucleation and the total mass yield are always higher (up to 46%) than in experiments without implantation. The maximum nucleation for the studied cases occurred at a fluence of 1×10¹⁷ hydrogen ions/cm². This behavior is not observed when other ions, such as krypton and argon, are implanted on the graphite, or when hydrogen is present in the reaction cell but not implanted on the graphite. The results were interpreted as a consequence of the creation of additional tetrahedral sp³ bonded carbon atoms when the graphite is hydrogen implanted, which would act as effective diamond nucleation sites in the high pressure synthesis.     

Chemical,mechanical and tribological characterization of ultra-thin and hard amorphous carbon coatings as thin as 3.5 nm: recent developments

Diamond material and its smooth coatings are used for very low wear and relatively low friction. Major limitations of the true diamond coatings are that they need to be deposited at high temperatures, can only be deposited on selected substrates, and require surface finishing. Hard amorphous carbon (a-C), commonly known as diamondlike carbon (DLC), coatings exhibit mechanical, thermal and optical properties close to that of diamond. These can be deposited with a large range of thicknesses by using a variety of deposition processes, on variety of substrates at or near room temperature. The coatings reproduce substrate topography avoiding the need of post finishing. Friction and wear properties of some DLC coatings can be very attractive for tribological applications. The largest industrial application of these coatings is in magnetic storage devices. Recent developments in the chemical, mechanical and tribological characterization of the ultra-thin coatings are reviewed in this paper. The prevailing atomic arrangement in the DLC coatings is amorphous or quasi-amorphous with small diamond (sp³), graphite (sp²) and other unidentifiable micro- or nanocrystallites. The mechanical and tribological properties of the DLC coatings are dependent upon the deposition technique. Thin coatings deposited by filtered cathodic arc, ion beam and ECR-CVD hold a promise for tribological applications. Coatings as thin as 5 nm in thickness provide wear protection.