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为探究粘结剂中聚乙烯醇、聚乙二醇、羧甲基纤维素钠的配比对干法制备ZrO2陶瓷轴承造粒粉性能的影响,配制6份不同配比的粘结剂溶液,采用旋转流场式干法造粒机制备ZrO2陶瓷轴承造粒粉。搭建颗粒级配检测平台对造粒粉粒径分布进行分析,借助Carr流动性指数法分析造粒粉流动性。结果表明:聚乙烯醇对造粒粉颗粒级配及流动性影响最大,聚乙二醇次之,羧甲基纤维素钠最小。当粘结剂溶液中聚乙烯醇:聚乙二醇:羧甲基纤维素钠配比为3:6:1时,干法制备ZrO2陶瓷轴承造粒粉的有效颗粒占比为81.6%,流动性指数为81,造粒粉级配均匀、颗粒流动性好。 相似文献
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以聚乙烯醇(PVA)和聚乙二醇(PEG)作为添加剂,采用喷雾冷冻干燥技术制备MgAl2O4造粒粉体.通过振实密度测量仪、扫描电镜、万能试验机等设备系统研究了不同PVA和PEG添加量下造粒粉体的流动性、颗粒形貌、粒径分布及颗粒强度等性能.通过粉体成型和烧结过程,分析了造粒粉体性能对素坯密度、微观结构和陶瓷光学质量的影响.结果 表明,添加PVA和PEG造粒粉体制备的素坯在预烧过程可以避免晶界大气孔的生成,有利于通过热等静压处理消除残余气孔.添加PEG样品的气孔尺寸较小,短波范围内的透过率提高.添加3wt%PVA和PEG造粒粉体制备的MgAl2O4透明陶瓷在400 nm波长处的透光率分别为76.3%和77.1%,明显高于无添加剂的样品. 相似文献
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水基SiC料浆的分散稳定机制及喷雾造粒 总被引:1,自引:0,他引:1
以去离子水为液体介质,引入有机添加剂,配制水基SiC悬浮料浆,研究了水基料浆的分散稳定机制及其喷雾造粒行为,分析了有机添加剂和固相含量对料浆流变性能、造粒粉粒径分布及成型性能的影响机制.结果表明:当料浆pH≥10时,水基碳化硅料浆的分散性和稳定性较好,料浆具有剪切稀化的非Newton体特性:当加入0.2%(质量分数,下同)四甲基氢氧化铵、2.0%聚乙烯醇和1.0%聚乙二醇时,料浆黏度较小:固相含量为50%水基料浆喷雾造粒后,造粒粉的流动性、填充性能及成型性能明显提高,但球状造粒粉需要在一定成型压力下才能完全破碎. 相似文献
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本文采用离心式喷雾造粒工艺制备氧化铝粉末,并对其性能进行研究。实践证明,在氧化铝粉料喷雾造粒的实际生产过程中,通过严格控制工艺参数,能够制备出具有形状和性能良好;呈近似圆球状的实心颗粒;造粒粉含水率低、流动性好、松装密度大;颗粒级配合理的氧化铝粉料。而且,氧化铝粉料的利用率得到了提高,生产环节其能耗降低。 相似文献
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为了更好地解决细粉及超细粉末涂料颗粒在加工、气流输送、喷涂等工艺中遇到的问题,本文对影响细粉粉末涂料流动性能的各粒径参数进行了实验研究和回归分析。研究发现:工业上通常应用中粒径(D50)来表征细粉涂料流动性并不够准确。通过对不同特征粒径以及粒径分布跨度等因素的考察,本文提出了一种由代表粒径大小和粒径分布的D10-D50-D90多变量关联模型来表征细粉粉末涂料流动性的方法,使细粉涂料流动性的预测更为可靠和准确,为细粉涂料特别是超细粉末涂料的工业应用提供理论指导。 相似文献
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Clear powder coatings that consist of spherical particles with a narrow particle size distribution were produced via a suspension method that involves the agglomeration and unification of smaller particles. These powder coatings have the advantages of excellent powder flowability and high transfer efficiency. This behavior is attributable to the spherical particle shape and absence of finer particles. This production method has been developed for thinner film build clear coats with improved surface smoothness as compared to powder coatings produced by conventional methods. 相似文献
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Andrea Zocca Cynthia M. Gomes Enrico Bernardo Ralf Müller Jens Günster Paolo Colombo 《Journal of the European Ceramic Society》2013,33(9):1525-1533
Highly porous (>60% open porosity) glass–ceramic scaffolds with remarkable mechanical properties (compression strength of ~15 MPa) were produced by indirect 3D printing. Precursor glass powders were printed into 3D ordered structures and then heat treated to sinter and develop crystalline phases. The final glass–ceramic contained a β-spodumene solid solution together with a secondary phase of lithium disilicate.The precision of the printed geometry and the density of the struts in the scaffold depended on several processing parameters (e.g. powder size and flowability, layer thickness) and were improved by increasing the binder saturation and drying time. Two types of powders with different particle size distribution (PSD) and flowability were used. Powders with a larger PSD, could be processed within a wider range of printing parameters due to their good flowability; however, the printing precision and the struts density were lower compared to the scaffolds printed using the powder in a smaller average PSD. 相似文献
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The flowability of five kinds of microencapsulation powders,with differentβ-carotene contents and by two alternative particle-forming technologies i.e.spray-drying and starch-catching beadlet technology,was meas- ured.The actual flow properties of the five powders were compared based on bin-flow test,and three flow indexes (Hausner ratio,repose angle and flow index)were measured.It was found that the repose angle is the most suitable index to reflect the flowability of these powders for the particle properties would not be altered due to compaction or tapping during the measuring process.Particle size and particle size distribution play most important roles in the flowability of these granular materials,which was also influenced by other factors like shape,surface texture,sur- face roughness,etc.Microcapsules with wall material of gelatin and a layer of modified starch absorbed on the sur- face showed excellent flowabilities and good mechanical properties,and they are favorable for tabletting to supply β-carotene. 相似文献
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Einfluss der Partikelgröße und Partikelform auf das Fließverhalten von kommerziellen Magermilchpulvern
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Because of the numerous application as food ingredient skim milk powder is of prime economically importance among milk powders in Germany. However, the ease of powder handling, which is determined by the flow properties, is often not regarded as a real quality attribute. To better understand the powder handling characteristic of skim milk powders this work deals with flowability measurement of commercial skim milk powders by using shear cell testing technique. Furthermore relationships between particle size, particle shape and flowability data are highlighted. 相似文献
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Air temperature measurements in a fluidized bed of glass beads top sprayed with water showed that conditions for particles growth were fulfilled only in the cold wetting zone under the nozzle which size and shape depended on operating conditions (liquid spray rate, nozzle air pressure, air temperature, and particles load). Evolution of the particle size distribution during agglomeration was modelled using population balance and representing the fluidized bed as two perfectly mixed reactors exchanging particles with particle growth only in the one corresponding to the wetting zone. The model was applied to the agglomeration of non-soluble glass beads and soluble maltodextrin particles spraying respectively an acacia gum solution (binder) and water. Among the three adjustable parameters, identified from experimental particle size distributions evolution during glass beads agglomeration, only one describing the kinetics of the size distribution evolution depended on process variables. The model allowed satisfying simulation of the evolution of the particle size distribution during maltodextrin agglomeration. 相似文献
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The aim of this work was to understand the evolution of powder tabletability and flowability during wetting and nucleation stages of high-shear wet granulation (HSWG). Microcrystalline cellulose (MCC) was granulated with water using a high-shear process. Granule morphology, surface texture, size, porosity, specific surface area, tabletability, and flowability were characterized. MCC granulated with 5% water showed no change in tabletability but significantly improved flowability, corresponding to smoother surfaces and lower surface area. From 5% to 25% water, tabletability decreased by 1/4 but flowability remained unchanged. Granule shape and porosity remained unchanged while surfaces were smoothened, leading to decreased surface area. From 25% to 35% water, MCC granules became more round. There was another sharp decrease in tabletability but powder flowability remained unchanged. Forty-five percent of water led to more particle rounding and commencement of nucleation, which only slightly impacted tabletability and flowability. From 0% to 45% water, granule size decreased slightly and could not explain the significant changes in powder tabletability and flowability. Deteriorated tabletability was instead caused by surface smoothing, granule densification, and granule rounding. Enhanced powder flowability was caused mostly by surface smoothing with granule rounding as a minor contributor. 相似文献
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《Ceramics International》2017,43(15):11543-11551
Spray drying is one of the most convenient methods for drying suspensions (slurries) and for granulation of materials. Spray dried powders have good flowability, narrow size distribution and controllable morphology. Morphology of powder particles (also called granules or microspheres) strongly affects the use and handling of powders. This review discusses the latest research on parameters that affect morphology and size of granules obtained by spray drying: atomization parameters, properties of sprayed slurry, mass transfer etc. The formation of hollow and dense granules is extensively reviewed. Granule size is affected by droplet size, slurry concentration and initial particle size. Morphology mostly depends on size distribution of initial ceramic particles, agglomeration tendency in the slurry and mechanical strength of the shell of a granule during the drying process compared to capillary force of the suspension liquid. Polymer additives (e.g. binders and lubricants) change the properties of granule shell and the evaporation of moisture; thus, polymer additives significantly affect morphology. 相似文献
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废弃玻璃粉作为一种高SiO2含量的固体废弃物,可以有效防止油井水泥石在高温下的强度衰退,从而提升深井、超深井固井水泥环长期封隔完整性。本文研究了150 ℃、21 MPa下,不同粒径废弃玻璃粉对水泥石抗压强度、渗透率和微观结构的影响。结果表明:150 ℃、21 MPa下净浆水泥石180 d抗压强度为8.57 MPa,较1 d衰退76.04%;掺入废弃玻璃粉可以提高水泥石抗压强度的长期稳定性,在内掺40%(质量分数)粒径为45 μm的废弃玻璃粉情况下,水泥石在180 d时抗压强度为31.85 MPa,较1 d仅衰退3.95%,渗透率为1.28×10-2 mD,较1 d降低16.88%;掺入废弃玻璃粉改变了水泥石150 ℃、21 MPa下的物相组成,净浆水泥石的主要结晶相为氢氧化钙和水硅钙石,掺入不同粒径废弃玻璃粉的水泥石主要结晶相为硬硅钙石和托贝莫来石;内掺40%粒径为45 μm的废弃玻璃粉的水泥石中托贝莫来石晶粒尺寸稳定;随龄期增加,净浆水泥石孔结构向大孔径发展,内掺40%粒径为45 μm的废弃玻璃粉的水泥石的孔结构更加致密,180 d内各龄期均以凝胶孔为主。 相似文献