Ternary System Al2O3—MgO—CaO: Part II, Phase Relationships in the Subsystem Al2O3—MgAl2O4—CaAl4O7

Solid-state compatibility and melting relationships in the subsystem Al₂O₃—MgAl₂O₄—CaAl₄O₇ were studied by firing and quenching selected samples located in the isopletal section (CaO·MgO)—Al₂O₃. The samples then were examined using X-ray diffractomtery, optical microscopy, and scanning and transmission electron microscopies with wavelength- and energy-dispersive spectroscopies, respectively. The temperature, composition, and character of the ternary invariant points of the subsystem were established. The existence of two new ternary phases (Ca₂Mg₂Al₂₈O₄₆ and CaMg₂Al₁₆O₂₇) was confirmed, and the composition, temperature, and peritectic character of their melting points were determined. The isothermal sections at 1650°, 1750°, and 1840°C of this subsystem were plotted, and the solid-solution ranges of CaAl₄O₇, CaAl₁₂O₁₉, MgAl₂O₄, Ca₂Mg₂Al₂₈O₄₆, and CaMg₂Al₁₆O₂₇ were determined at various temperatures. The experimental data obtained in this investigation, those reported in Part I of this work, and those found in the literature were used to establish the projection of the liquidus surface of the ternary system Al₂O₃—MgO—CaO.     

Effect of V2O5 Doping on the Sintering and Dielectric Properties of M-Phase Li1+x−yNb1−x−3yTix+4yO3 Ceramics

The effect of the addition of V₂O₅ on the structure, sintering and dielectric properties of M -phase (Li_{1+ x − y} Nb_{1− x −3 y} Ti _x +4 _y )O₃ ceramics has been investigated. Homogeneous substitution of V⁵⁺ for Nb⁵⁺ was obtained in LiNb_{0.6(1− x )}V_{0.6 x} Ti_0.5O₃ for x ≤ 0.02. The addition of V₂O₅ led to a large reduction in the sintering temperature and samples with x = 0.02 could be fully densified at 900°C. The substitution of vanadia had a relatively minor adverse effect on the microwave dielectric properties of the M -phase system and the x = 0.02 ceramics had [alt epsilon]_r= 66, Q × f = 3800 at 5.6 GHz, and τ_f= 11 ppm/°C. Preliminary investigations suggest that silver metallization does not diffuse into the V₂O₅-doped M -phase ceramics at 900°C, making these materials potential candidates for low-temperature cofired ceramic (LTCC) applications.     

Low-Temperature Phase Relationships in the System ZrO2-TiO2

The phase relationships in the system ZrO₂-TiO₂ near the compound ZrTiO₄ have been clarified through an experimental study involving the characterization of both single-crystal and powder specimens, the latter prepared through conventional solid-state reaction and also by low-temperature co-precipitation methods. Zr_{1+ x} Ti_{1- x} O₄ (1/10 > x >-1/6), having the α-PbO₂-type structure, is found to transform on cooling between ∼1100° and ∼1150°C. Below this temperature there is an unusual, continuous phase transition leading to the formation of the stable low-temperature phase ZrTi₂O₆. Low-level doping with Y₂O₃ was found to enhance apparent cation ordering in intermediate compositions in the temperature range just below the phase transition.     

Subsolidus Phase Relations in the Ga2O3-In2O3-SnO2 System

Subsolidus phase relationships in the Ga₂O₃–In₂O₃–SnO₂ system were studied by X-ray diffraction over the temperature range 1250–1400°C. At 1250°C, several phases are stable in the ternary system, including Ga₂O₃( ss ), In₂O₃( ss ), SnO₂, Ga_{3− x} In_{5+ x} Sn₂O₁₆, and several intergrowth phases that can be expressed as Ga_{4−4 x} In_{4 x} Sn _{n −4}O_{2 n −2} where n is an integer. An In₂O₃–SnO₂ phase and Ga₄SnO₈ form at 1375°C but are not stable at 1250°C. GaInO₃ did not form over the temperature range 1000–1400°C.     

Subsolidus Phase Relationships in the Ga2O3–Al2O3–TiO2 System

Subsolidus phase relationships in the Ga₂O₃–Al₂O₃–TiO₂ system at 1400°C were studied using X-ray diffraction. Phases present in the pseudoternary system include TiO₂ (rutile), Ga_{2−2 x} Al_{2 x} O₃ ( x ≤0.78 β-gallia structure), Al_{2−2 y} Ga_{2 y} O₃ ( y ≤0.12 corundum structure), Ga_{2−2 x} Al_{2 x} TiO₅ (0≤ x ≤1 pseudobrookite structure), and several β-gallia rutile intergrowths that can be expressed as Ga_{4−4 x} Al_{4 x} Ti _{n −4}O_{2 n −2} ( x ≤0.3, 15≤ n ≤33). This study showed no evidence to confirm that aluminum substitution of gallium stabilizes the n =7 β-gallia–rutile intergrowth as has been mentioned in previous work.     

A- and B Site Cosubstituted Ba6−3xSm8+2xTi18O54Microwave Dielectric Ceramics

Tin (Sn) substitution into the B-site and Nd/Sn cosubstitution into the A- and B-sites were investigated in a Ba _{6−3 x} Sm_{8+2 x} Ti₁₈O₅₄solid solution ( x = 2/3). A small amount of tin substitution for titanium improved the temperature coefficient of resonant frequency (τ_f) but led to a decrease of the relative dielectric constant (ɛ) and the quality factor ( Qf ). The Ba_{6−3 x} Sm_{8+2 x} (Ti_{1− z} Sn_z)₁₈O₅₄-based tungsten-bronze phase became unstable for compositions with a tin content of ≥10 mol%, where BaSm₂O₄and Sm₂(Sn,Ti)₂O₇appeared, and finally, these phases became the major phases. On the other hand, Nd/Sn cosubstitution led to a good combination of high ɛ, high Qf , and near-zero τ_f. Excellent microwave dielectric properties were achieved in Ba_{6−3 x} (Sm_{1− y} Nd _y )_{8+2 x} (Ti_{1− z} Sn _z )₁₈O₅₄ceramics with y = 0.8 and z = 0.05 sintered at 1360°C for 3 h: ɛ= 82, Qf = 10 000 GHz, and calculated τ_f=+17 ppm/°C. The tolerance factor and electronegativity difference exhibited important effects on the microwave dielectric properties, especially the Qf value. A large tolerance factor and high electronegativity difference generally led to a higher Qf value.     

Structure of Commensurate and Incommensurate Ordered Phases in the System ZrTiO4–Zr5Ti7O24

The low-temperature, Zr–Ti-ordered, form of zirconium titanate has been investigated using high-resolution transmission electron microscopy in order to characterize the incommensurate structure of phases with compositions ZrTiO₄ to near Zr₅Ti₇O₂₄. Electron diffraction reveals that compositions with Zr : Ti between 5 : 7 and 1 : 1 have incommensurate superstructures, and phases close to 1 : 1 are commensurate with an a -axis repeat 2X that of the disordered structure. High-resolution images show that the a -doubling in ZrTiO₄ corresponds to a new structure, one that consists of two Zr-rich, distorted octahedral layers alternated with two Ti-rich octahedral layers. The incommensurate compositions are composed of blocks of the 1 : 1 structure intercalated with blocks of the commensurate 5 : 7 structure, the latter having a tripled a -repeat and a ZTTZTT sequence of cation layers. The intercalation can be described as an "interface-modulated" structure resulting from the quasiperiodic insertion of (100) faults with displacement vector R =–1/3 a_ord in the ordered 5 : 7 phase. Although their spacing is variable, the faults are uniformly distributed in such a way as to produce incommensurate satellite reflections. The findings regarding the structure of ordered compositions in the ZrTiO₄–Zr₅Ti₇O₂₄ system provide an improved framework for understanding the effects of ordering on the properties of zirconium titanate dielectric ceramics.     

Phase Equilibria and Ionic Conductivity in the System ZrO2−Yb2O3−Y2O3

The phase equilibria in the zirconia-rich part of the system ZrO₂−Yb₂O₃−Y₂O₃ were determined at 1200°, 1400°, and 1650°C. The stabilizing effects of Yb₂O₃ and Y₂O₃ were found to be quite similar with <10 mol% of either being necessary to fully stabilize the cubic fluorite-structure phase at 1200°C. The two binary ordered phases, Zr₃Yb₄O₁₂ and Zr₃Y₄O₁₂, are completely miscible at 1200°C. These were the only binary or ternary phases detected. The ionic conductivities of ternary specimens in this system were measured using the complex impedance analysis technique. For a given level of total dopant, the substitution of Yb₂O₃ for Y₂O₃ gives only minor increases in specimen conductivity.     

Phase Relations In The Pseudo-Ternary System La2O3–SrO–Fe2O3

The phase relations in the pseudo-ternary system La₂O₃–SrO–Fe₂O₃ have been investigated in air. Isothermal sections at 1100° and 1300°C are presented based on X-ray diffraction and thermal analysis of annealed samples. Extended solid solubility was observed for the compounds Sr _{n +1− v} La _v Fe _n O_{3 n +1−δ} ( n =1, 2, 3, and ∞) and Sr_{1− x} La _x Fe₁₂O₁₉, while only limited solubility of La in Sr_{4− z} La _z Fe₆O_13±δ was observed. At high Fe₂O₃ content, a liquid with low La₂O₃ content was stable at 1300°C.     

The Li2O–Nb2O5–TiO2 Composite Microwave Dielectric Ceramics with Adjustable Permittivities

A group of new y M-phase/(1− y ) Li_{2+ x} Ti_{1−4 x} Nb_{3 x} O₃ composite ceramics with adjustable permittivities for low-temperature co-fired ceramic applications was initially investigated in the study. The 0.5 M-phase/0.5 Li_{2+ x} Ti_{1−4 x} Nb_{3 x} O₃ ( x =0.01, 0.02, 0.04, 0.06, 0.081) composite ceramics were first investigated to find the appropriate "Li₂TiO₃ss" composition ( x value). The best dielectric properties of ɛ_r=40.1, Q × f values up to 9318 GHz, τ_f=25 ppm/°C, were obtained for the ceramics composites at x =0.02. Based on the good dielectric properties, the suitable "Li₂TiO₃ss" composition with x =0.02 was mixed with the Li_1.0Nb_0.6Ti_0.5O₃ powder as the ratio of y "M-phase"/(1− y ) "Li₂TiO₃ss" ( y =0.2, 0.4, 0.5, 0.6, 0.8). By adjusting the y values, the group of composite ceramics could exhibit largely are adjustable permittivities varying from ∼20 to ∼60, while Q × f and τ_f values relatively good. Nevertheless, in this study, because there are interactions between the M-phase and Li₂TiO₃ss during sintering process, their microwave dielectric properties could not be predicted precisely by the empirical model.     

The Binary System Nb2O5— SiO2

The binary system Nb₂O₅— SiO₂ has been shown to include an extensive two-liquid region over the range 5 to 80% Nb₂O₅. The minimum temperature of the two-liquid area is 1695°C. A eutectic composition occurs at 95% Nb₂O₅ and 1448°C. and another at approximately 5% Nb₂O₅ and 1695°C. The experimental results were obtained by the cone-fusion method.     

Subsolidus Phase Equilibria in the System Na2O-Bi2O3-TiO2 at 1000°C

Subsolidus phase relations in the system Na₂O-Bi₂O₃-TiO₂ at 1000°C were investigated by solid-state reaction techniques and X-ray diffraction methods. Five ternary compounds were observed in the system: Na_0.5Bi_4.5Ti₄O₁₅; Na_0.5Bi_0.5TiO₃; a cubic pyrochlore solid solution composed of xNa₂O.25Bi₂O₃.(75−;x) TiO₂ where x is 2.5 to 3.75; a new compound Na_0.5Bi_8.5Ti₇O₂₇ indexed with the orthorhombic cell of a = 5.45, b = 5.42, and c = 36.8 Å; and an unidentified phase with the probable composition NaBiTi₆O₁₄.     

Tin Substitution for Titanium in Ba6−3xNd8+2xTi18O54 Microwave Dielectric Ceramics

Tin (Sn) substitution for titanium (Ti) was investigated in Ba_{6−3 x} Nd_{8+2 x} Ti₁₈O₅₄ ( x =1/2, 2/3, and 3/4) ceramics. A small amount ( z <0.1) of Sn substitution resulted in Ba_{6−3 x} Nd_{8+2 x} (Ti_{1− z} Sn _z )₁₈O₅₄ solid solutions, and some secondary phases were observed with increasing Sn content. A small amount of Sn substitution improved the Q f value significantly, while, due to the formation of secondary phases, the Q f value degraded sharply for larger Sn content. The relative dielectric constant (ɛ_r) decreased with increasing Sn-content, while the temperature coefficient of resonant frequency (τ_f) generally decreased, although an obvious fluctuation was observed for x =3/4.     

Thermal Expansion, Compressibility, and Polymorphism in Hafnium and Zirconium Titanates

Using X-ray diffraction techniques, thermal expansion and compressibility were measured on the orthorhombic compounds HfTiO₄, Hf_1.26Ti_0.74O₄, and ZrTiO₄ (both quenched and cooled slowly from 1300°C). The thermal expansion of HfTiO₄ is highly anisotropic; the thermal expansion coefficients along the crystallographic axes are α _a =+(8.7±0.5)×10⁻⁶°C⁻¹, α _b =−(5.2±0.5)×10⁻⁶°C⁻¹, and α _c =+ (5.3±0.5)×10⁻⁶°C⁻¹. The thermal expansion of Hf_1.26Ti_0.74O₄ was similar to that of HfTiO₄ but that of ZrTiO₄ was markedly less anisotropic. The compressibilities of HfTiO₄ and ZrTiO₄ also differed markedly. All compounds investigated, however, behaved similarly in exhibiting a polymorphic transition to a high-pressure phase having the monoclinic baddeleyite (ZrO₂) structure. The polymorphism can be explained qualitatively on the basis of crystal structure.     

Reactions During the Processing of U3O8—Al Cermet Fuels

The cermet fuel (U₃O₈ dispersed in Al) being considered for use in the Savannah River Site Reactors is thermodynamically unstable because of the potential for an exothermic metallothermic reduction reaction. This paper describes work performed to quantify the extent of reaction during powder metallurgy (P/M) processing of the U₃O₈—Al cermet fuel, and to determine the effect of partial reduction to U₄O₉ on the metallothermic reduction reaction. During the fabrication of the U₃O₈—Al cermet fuel by the P/M technique, a significant portion of the U₃O₈ is reduced to U₄O₉. The reaction between U₄O₉ and Al is also exothermic; however, the maximum heat released by the reaction is substantially less than that released for the U₃O₈—Al reaction, approximately 335 J (80 cal) per gram of oxide reacted compared to 940 J (225 cal). Metallothermic reduction reactions for U₃O₈/U₄O₉/Al mixtures do not occur at the normal reactor operating temperature, ∼ 370 K (∼ 100°C) or at temperatures below the melting point of aluminum, 930 K (660°C).     

Thermal Expansion and High-Temperature Phase Transition of Ba6−3xLn8+2xTi18O54 (Ln=La, Nd, and Sm) Ceramics

Thermal expansion behaviors of Ba_{6−3 x} Ln_{8+2 x} Ti₁₈O₅₄ (Ln=La, Nd, and Sm, x =0.5, 0.67, and 0.75) ceramics were determined by dilatometric measurement. The samples of all investigated compositions expanded nearly linearly with increasing temperature in the range of 20°–1200°C. Their thermal expansion coefficients were determined to be 10.7–11.4 ppm/°C. A discontinuous change in sample size was observed at about 1350°C for each composition, indicating the existence of a phase transition. As determined by the high-resolution X-ray diffraction analysis, the phase constitution and the lattice parameters of Ba_{6−3 x} Sm_{8+2 x} Ti₁₈O₅₄ ceramics were maintained in the quenched samples. The origin of the phase transition was discussed thoroughly. Phase equilibrium in the BaTiO₃–Ln_2/3TiO₃ system was reviewed by considering the phase transition.     

Preparation of Transparent Conductive (ZnO)mIn2O3 Fine Powder by Gel-Combustion Reaction

A fine powder of (ZnO) _m In₂O₃ ( m =3, 4) was obtained by the self-combustion reaction, under firing at a furnace temperature of 350°C in a nitrogen atmosphere, of a gel prepared from a mixed zinc and indium nitrate aqueous solution peptized with citric acid. A (ZnO)₃In₂O₃ single-phase product was obtained when citric acid was substituted by glycine, because the combustion temperature of glycine mixture is >1260°C. The highest electrical conductivity, 0.2 S cm⁻¹, was obtained in a tin-substituted, transparent conducting (ZnO) _m In₂O₃ product, where m =3 and 4.     

Effects of B2O3 on the Phase Stability of Ba2Ti9O20 Microwave Ceramic

Preparation of dense and phase-pure Ba₂Ti₉O₂₀ is generally difficult using solid-state reaction, since there are several thermodynamically stable compounds in the vicinity of the desired composition and a curvature of Ba₂Ti₉O₂₀ equilibrium phase boundary in the BaO–TiO₂ system at high temperatures. In this study, the effects of B₂O₃ on the densification, microstructural evolution, and phase stability of Ba₂Ti₉O₂₀ were investigated. It was found that the densification of Ba₂Ti₉O₂₀ sintered with B₂O₃ was promoted by the transient liquid phase formed at 840°C. At sintering temperatures higher than 1100°C, the solid-state sintering became dominant because of the evaporation of B₂O₃. With the addition of 5 wt% B₂O₃, the ceramic yielded a pure Ba₂Ti₉O₂₀ phase at sintering temperatures as low as 900°C, without any solid solution additive such as SnO₂ or ZrO₂. The facilities of B₂O₃ addition to the stability of Ba₂Ti₉O₂₀ are apparently due to the eutectic liquid phase which accelerates the migration of reactant species.     

Sol–Gel Preparation of BaTi4O9 and Ba2Ti9O20

BaTi₄O₉ and Ba₂Ti₉O₂₀ precursors were prepared via a sol–gel method, using ethylenediaminetetraacetic acid as a chelating agent. The sol–gel precursors were heated at 700°–1200°C in air, and X-ray diffractometry (XRD) was used to determine the phase transformations as a function of temperature. Single-phase BaTi₄O₉ could not be obtained, even after heating the precursors at 1200°C for 2 h, whereas single-phase Ba₂Ti₉O₂₀ (as determined via XRD) was obtained at 1200°C for 2 h. Details of the synthesis and characterization of the resultant products have been given.     

Phase Relations in the System MgO-V2O3-VO2 at 1200°C

Phase relations in the quasi-ternary system MgO-V₂O₃-VO₂ at 1200°C were studied using the quenching technique under controlled O₂ atmospheres. A new phase of a type z VO _y Mg_{2− x} V_{1+ x} O₄ (0< x <1, y ≥1.5, z >0) was found with a compositional region along the MgV₂O₄-Mg₂VO₄ join. Equilibrium P _{O 2} observed for Mg_{2− x} V_{1+ x} O₄ is quite different from that for V _n O_{2 n -1} with an equal ratio of V³⁺/V⁴⁺, corresponding to the V³⁺ stabilities in two types of compounds. Thus, the phase relations in the ternary system were constructed on a conventional triaxial diagram as a function of P _O2.