Partial oxidation of methane to synthesis gas over α-Al2O3-supported bimetallic Pt–Co catalysts

The partial oxidation of methane to synthesis gas was studied at atmospheric pressure and in the temperature range of 550–800°C over -Al₂O₃-supported bimetallic Pt–Co, and monometallic Pt and Co catalysts, respectively. Both methane conversion and CO selectivity over a bimetallic Pt_0.5Co₁ catalyst were higher than those over monometallic Pt_0.5 and Co₁ catalysts. Furthermore, the addition of platinum in Pt–Co bimetallic catalysts effectively improved their resistance to carbon deposition with no coking occurring on Pt_0.5Co₁ during 80 h reaction. The FTIR study of CO adsorption observed only linearly bonded CO on bimetallic Pt–Co catalysts. TPR and XPS showed enhanced formation of a cobalt surface phase (CSP) in bimetallic Pt–Co catalysts. The origins of the good coking resistivity of bimetallic Pt–Co catalysts were discussed.     

Performance Comparison of Pt1–xPdx/Carbon Nanotubes Catalysts in Both Electrodes of Polymer Electrolyte Membrane Fuel Cells

The catalytic activity of Pt_1–xPd_x nanoparticles supported on carbon nanotubes (CNTs) was evaluated for both the hydrogen oxidation reaction (HOR) and oxygen reduction reaction (ORR) of polymer electrolyte membrane fuel cells (PEMFCs). Using a colloidal method, Pt_1–xPd_x/CNTs catalysts (x = 0, 0.46, 0.76, and 0.9) were prepared, and their physical and electrochemical characteristics were analyzed using a variety of characterization techniques, including XRD, TEM, energy dispersive spectrometer, cyclic voltammetry, and electrochemical impedance spectroscopy. Both Pt and Pd atoms formed a continuous solid solution and thus were randomly mixed in Pt_1–xPd_x nanoparticles. Due to the high hydrogen absorption of Pd, the use of Pd in the catalyst provided an advantage for HOR but a disadvantage for ORR. The Pt_0.53Pd_0.47/CNTs catalyst in the anode and cathode showed the best cell performance of PEMFCs.     

Experimental and density functional theory studies on PtPb/C bimetallic electrocatalysts for methanol electrooxidation reaction in alkaline media

Carbon-supported bimetallic Pt_mPb₁ (m = 1, 2, 3) electrocatalysts with different Pt/Pb atomic ratios were synthesized by a polyol method. The X-ray diffraction results reveal that a PtPb alloy formed in the Pt_mPb₁/C electrocatalysts. TEM images show that the PtPb nanoparticles distribute uniformly on the carbon support, and are about 4–5 nm in size. The Pt_mPb₁/C bimetallic catalysts show superior activities toward methanol electrooxidation reaction (MOR) than the Pt/C in alkaline media. Both CO stripping measurements and density functional theory studies reveal that CO adsorption decreased significantly on the Pt_mPb₁/C bimetallic catalysts compared with on pure Pt, which may offer an explanation for the enhanced MOR activity of the Pt_mPb₁/C bimetallic catalysts.     

Preparation and characterization of core–shell structured catalysts using PtxPdy as active shell and nano-sized Ru as core for potential direct formic acid fuel cell application

Carbon-supported core–shell structured Ru@Pt_xPd_y/C catalysts with Pt_xPd_y as shell and nano-sized Ru as core are prepared by a successive reduction procedure. The catalysts are extensively characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The formic acid oxidation activity of Ru@Pt_xPd_y/C varies with the varying Pt:Pd atomic ratio. The peak oxidation potential on Ru@Pt₁Pd₂/C shifts negatively for about 200 mV compared with that of Pd/C. The higher electro-catalytic activity toward formic acid oxidation on core–shell structured Ru@Pt_xPd_y/C catalyst than that on Pt_xPd_y/C suggests the high utilization of noble metals. In addition to the enhanced noble metal utilization, Ru@Pt_xPd_y/C catalyst also shows improved stability as evidenced by chronoamperometric evaluations.     

Rapid rotating-disk-electrode evaluation of catalyst performance and durability during transient conditions: The Pt–Hf binary system

A comprehensive set of rotating disk electrode (RDE) tests has been developed to test the suitability of fuel cell catalyst candidates for use as either anode or cathode catalysts for transient conditions. The activity for Hydrogen Oxidation reaction (HOR), Oxygen Reduction reaction (ORR) and Oxygen Evolution reaction (OER) is tested together in one protocol. A total of 5 Pine Instruments RRDE test stations have been set up with automatic gas flow switching and computer software to control all aspects of the data collection process. The user simply sets up the electrochemical cell with a gas bubbler, reference electrode, counter electrode and sample and then selects a series of tests to be run. The software then switches gas flow, rotation rates and potentiostat set up files automatically. This infrastructure allows the rapid characterization of catalyst candidate materials. The series of tests is described, along with the purpose of each test in the protocol. As an example, the data collected from a Pt_1−xHf_x composition spread is presented. The optimal composition is found to be approximately 30 at.% Hf, when the ORR performance begins to decrease at a faster rate than the HOR performance and the OER current at 1300 mV is also a maximum. However, it was determined that from an applied point of view the drop in ORR performance was insufficient to adequately protect the cathode from the effects of the transient potentials during start-up of the fuel cell.     

Electrochemical oxidation of ammonia on carbon-supported bi-metallic PtM (M = Ir, Pd, SnOx) nanoparticles

Ammonia electro-oxidation was studied in alkaline solution on carbon-supported Pt and bimetallic Pt_yM_1−y (M = Pd, Ir, SnO_x and y = 70, 50 at.%) nanoparticles. Catalysts were synthesized using the modified polyol method and deposited on carbon, resulting in 20 wt.% of metal loading. Particle size, structure and surface composition of the particles were investigated using TEM, XRD and XPS. Mean size of PtM bi-metallic nanoparticles varied between 2.0 and 4.7 nm, depending on the second metal (M). XRD revealed the structure of all bi-metallic particles to be face-centered cubic and confirmed alloy formation for Pt_yPd_1−y (y = 70, 50 at.%) and Pt₇Ir₃nanoparticles, as well as partial alloying between Pt and SnO_x. Electrochemical behaviour of ammonia on Pt and PtM nanoparticles is comparable to that expected for bulk Pt and PtM alloys. Addition of Pd to Pt at the nanoscale decreased the onset potential of ammonia oxidation if compared to pure platinum nanoparticles; however stability of the catalyst was poor. For Pt₇(SnO_x)₃, current densities were similar to Pt, whereas catalyst stability against deactivation was improved. It is found that carbon supported Pt₇Ir₃ nanoparticles combine good catalytic activity with enhanced stability for ammonia electro-oxidation. Electronic effect generated between two metals in the bimetallic nanoparticles might be responsible for increase in the catalytic activity of Pd- and Ir-containing catalysts, causing weakening of the adsorption strength of poisonous N_ads intermediate.     

Hydrodechlorination of CCl<Subscript>4</Subscript> on Pt–Au/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Catalysts

A series of Pt/Al₂O₃ catalysts were prepared by the impregnation method and were characterized by TEM, XRD, H₂ and CO chemisorptions, and investigated in the hydrodechlorination of tetrachloromethane. Three Pt-rich, Pt–Au/Al₂O₃ catalysts (Pt₁₀₀, Pt₉₅Au₅ and Pt₉₀Au₁₀) showed a similar metal particle size (~2.5–2.7 nm), so observed changes in the catalytic behavior are ascribed to alloying effect, especially because a considerable degree of Pt–Au mixing was achieved in the bimetallic samples. It appeared that by introducing very small amount of gold (10 at.%) to platinum, the catalytic activity is increased. It is argued that the occurrence of this moderate synergistic effect is associated with a decreased tendency of surface chloriding when platinum is alloyed with gold. Zbigniew Kowalczyk—deceased.     

Influence of bismuth on the structure and activity of Pt and Pd nanocatalysts for the direct electrooxidation of NaBH4

In the past few years, borohydrides have gathered a lot of attention as an energy carrier for fuel cell application. Numerous investigations on both hydrogen generation and direct oxidation of NaBH₄ have been published. Nonetheless, in our knowledge, only a few catalysts are capable to completely perform the direct oxidation of NaBH₄ at low potentials without hydrogen evolution.In this work, carbon supported Pd_1−xBi_x/C and Pt_1−xBi_x/C nanocatalysts were synthesized by a “water in oil” microemulsion method. The influence of surface modifications of Pt and Pd by Bi on the electrooxidation of sodium borohydride in alkaline media was evaluated. Physical and electrochemical methods were applied to characterize the structure and surface of the synthesized catalysts.It was verified that bismuth is present at the surface of the bimetallic catalysts and that hydrogen adsorption/desorption reactions are strongly limited on Pt and Pd surfaces with high bismuth coverage. Although the onset potential for NaBH₄ oxidation on Pd_xBi_1−x/C catalysts is ca. 0.2 V higher than that for Pd/C, the presence of bismuth on palladium surface influences the reaction mechanism, limiting hydrogen evolution and oxidation in the case of Pd_0.8Bi_0.2 catalyst. On Pt_0.9Bi_0.1 catalyst the onset potential remains unchanged comparing to Pt/C and negligible hydrogen evolution was observed in the whole potential range where the catalyst is active. The number of exchanged electrons was calculated using the Koutecky-Levich equation and it was found that for Pt_0.9Bi_0.1 catalyst, ca. 8 electrons are exchanged per BH₄⁻ ion at low potentials. The presented results are remarkable evidencing that NaBH₄ can be directly oxidized at low potentials with high energy efficiency.     

High energy ball-milled Pt and Pt–Ru catalysts for polymer electrolyte fuel cells and their tolerance to CO

High energy ball milling, an industrially amenable technique, has been used to produce CO tolerant unsupported Pt–Ru based catalysts for the oxidation of hydrogen in polymer electrolyte fuel cells. Nanocrystalline Pt_0.5–Ru_0.5 alloys are easily obtained by ball-milling but their performances as anode catalysts are poor because nanocrystals composing the material aggregate during milling into larger particles. The result is a low specific area material. Improved specific areas were obtained by milling together Pt, Ru and a metal leacheable after the milling step. The best results were obtained by milling Pt, Ru, and Al in a 1:1:8 atomic ratio. After leaching Al, this catalyst (Pt_0.5–Ru_0.5 (Al₄)) displays a specific area of 38 m²g^–1. Pt_0.5–Ru_0.5 (Al₄) is a composite catalyst. It consists of two components: (i) small crystallites (4 nm) of a Pt–Al solid solution (1–3 Al wt%) of low Ru content, and (ii) larger Ru crystallites. It shows hydrogen oxidation performance and CO tolerance equivalent to those of Pt_0.5–Ru_0.5 Black from Johnson Matthey, the commercial catalyst which was found to be the most CO tolerant one in this study.     

Isomerization and Hydrocracking of n-Decane over Bimetallic Pt–Pd Clusters Supported on Mesoporous MCM-41 Catalysts

n-Decane hydroconversion has been investigated on bifunctional catalysts comprising bimetallic Pt–Pd clusters supported on an AlMCM-41 (n_Si/n_Al = 23) mesoporous molecular sieve. The catalytic activity of the bimetallic Pt–Pd catalysts is higher than that of the monometallic Pt and Pd catalysts. The good balance between the two catalytic functions, namely acid sites and metal sites, also results in a higher isomer yield at a substantially lower reaction temperature. Moreover, cracking on the metal sites (hydrogenolysis) is largely suppressed over certain bimetallic catalysts.     

A comparison of three carbon nanoforms as catalyst supports for the oxygen reduction reaction

Defective graphene nanosheets (GNSs), single-walled carbon nanotubes (SWCNTs), and herringbone graphite nanofibres (GNFs) were used as Pd₃Pt₁ catalyst supports for an oxygen reduction reaction (ORR). Raman spectroscopy and cyclic voltammetry analyses revealed oxygen-containing functional groups and physical defects on the surfaces of the SWCNTs, GNFs, and synthesised GNSs. Mass-transfer-corrected Tafel diagrams obtained in an O₂-saturated electrolyte showed that the SWCNTs with a high curvature allowed for more surface Pt atoms; thus, these Pd₃Pt₁ catalysts are the first SWCNT system to promote the ORR. These catalysts, however, were slower than the GNS-supported catalysts after 0.875 V (vs. SCE; saturated calomel electrode). In terms of the kinetic current density, the highest mass activity was found for the Pd₃Pt₁/GNS composites. Additionally, according to rotating-ring disk electrode (RRDE) measurements, the H₂O production efficiencies for the Pd₃Pt₁/GNS, Pd₃Pt₁/SWCNT, and Pd₃Pt₁/GNF systems were 70.35%, 66.7%, and 9.58%, respectively. Among these carbon supports, Pd₃Pt₁ on GNS showed the greatest efficiency and durability for producing H₂O via an approximate four-electron pathway; this efficiency was ascribed to metal-support interaction.     

Pt–Ru nanoparticles supported on functionalized carbon as electrocatalysts for the methanol oxidation

Platinum–ruthenium alloy electrocatalysts, for methanol oxidation reaction, were prepared on carbons thermally treated in helium atmosphere or chemically functionalized in H₂O₂, or in HNO₃ + H₂SO₄ or in HNO₃ solutions. The functionalized carbon that is produced using acid solutions contains more surface oxygenated functional groups than carbon treated with H₂O₂ solution or HeTT. The XRD/HR-TEM analysis have showed the existence of a higher alloying degree for Pt–Ru electrocatalysts supported on functionalized carbon, which present superior electrocatalytic performance, assessed by cyclic voltammetry, chronoamperometry and electrochemical impedance spectroscopy, as compared to electrocatalysts on unfunctionalized carbon. It also was found that Pt–Ru alloy electrocatalysts on functionalized carbon improve the reaction rate compared to Pt–Ru on carbons treated with H₂O₂ solution and thermally. A mechanism is discussed, where oxygenated groups generated from acid functionalization of carbon and adsorbed on Pt–Ru electrocatalysts are considered to enhance the electrocatalytic activity of the methanol oxidation reaction.     

Structure-Sensitivity of Propylene Hydrogenation over Cluster-Derived Bimetallic Pt-Au Catalysts

A series of Pt and Pt-Au catalysts supported on TiO₂ has been studied using C₃H₆ hydrogenation as a probe reaction to determine the composition of the active catalytic surface. The catalysts were characterized by H₂ chemisorption and TEM analysis to determine concentrations of surface Pt sites for TOF calculations and metal particle size distributions, respectively. Similar TOF values for C₃H₈ formation (approximately 30 sec⁻¹) were observed for a monometallic Pt/TiO₂ and a bimetallic Pt–Au/TiO₂ sample prepared by impregnation from individual salt precursors. In contrast, the TOF for C₃H₈ formation over a Pt₂Au₄/TiO₂ sample prepared from an organometallic Pt₂Au₄ cluster precursor was decreased to 0.07 sec⁻¹, suggesting strong structure sensitivity for the hydrogenation reaction over this catalyst. Characterization results indicate that Pt on the surface of the Pt₂Au₄/TiO₂ catalyst is heavily diluted by Au atoms. In combination with the kinetic results, this suggests that the highly diluted surface ensembles of Pt are too small to effectively catalyze C₃H₆ hydrogenation, although electronic effects induced by the presence of Au adjacent to Pt sites can not be excluded.     

Non-oxidative methane transformations into higher hydrocarbons over bimetallic Pt–Co catalysts supported on Al2O3 and NaY

The methane conversion under non-oxidative conditions over Al₂O₃ and NaY supported cobalt, platinum and Pt–Co bimetallic catalysts in a flow system has been investigated. The two-step process was applied in the temperature range between 523 and 673 K and 1 bar pressure and the one-step process was carried out under the conditions of 1073 K and 10 bar pressure. Addition of platinum to NaY and alumina supported cobalt samples results in the formation of metallic Co particles and Pt–Co bimetallic particles. On bimetallic catalysts in the two-step process, the amount of C₂₊ products formed were higher than that on mono-metallic samples. The synergism shown by the bimetallic system can be explained by: (i) enhanced reducibility of cobalt, and (ii) the co-operation of two types of active components (Co facilitates the chain-growth of partially dehydrogenated species produced on Pt in Pt–Co bimetallic particles). The use of higher pressures and high temperature makes it possible to run the process to form primarily ethane (and ethylene) which is predicted from thermodynamic calculations. For NaY as support, significantly enhanced activity and C₂₊ selectivity are obtained compared with Al₂O₃ as support, which can be attributed to the structural differences of metal particles (location, dispersion and reducibility).     

Propane dehydrogenation activity of Pt and Pt–Sn catalysts supported on magnesium aluminate: influence of steam and hydrogen

Propane dehydrogenation was carried out in hydrogen and steam as reaction media on Pt/MgAl₂O₄ and Pt–Sn/ MgAl₂O₄ catalysts. A wide range of Pt and Pt–Sn concentrations was explored. Monometallic Pt catalysts were completely poisoned by steam. Concerning bimetallic Pt–Sn catalysts, tin played an important role related to the activation of platinum particles when the reaction was carried out in steam. On the other hand, tin inhibited cracking reactions leading to an increase of catalysts stability. Activation energy in hydrogen was the same for monometallic and bimetallic catalysts: 22 kcal/mol; while for the reaction in steam, values ranging from 10 to 15 kcal/mol were obtained. This revised version was published online in July 2006 with corrections to the Cover Date.     

Nano-structured PdxPt1−x/Ti anodes prepared by electrodeposition for alcohol electrooxidation

Nano-structured Pd_xPt_1−x (x = 0-1) composite catalysts supported on Ti substrate are successfully prepared by electrodeposition method, and the morphology and phase of the catalysts are analyzed by field emission scanning electron microscope (FE-SEM) and X-ray energy dispersion spectroscopy (EDS). The activity and stability of the Pd_xPt_1−x/Ti composite catalysts are assessed for the electrooxidation of alcohols (methanol, ethanol and 2-propanol) in alkaline medium using cyclic voltammetry and chronoamperometry techniques. The results show that the Pd and Pt form Pd_xPt_1−x nano-structured composite catalysts, uniformly distributed on the Ti substrate. The electrocatalytic activity and stability of the Pd_xPt_1−x nanocatalysts depend strongly on the atomic ratios of Pd and Pt. Among the synthesized catalysts, the Pd_0.8Pt_0.2/Ti displays the best catalytic activity and stability for the electrooxidation reaction of alcohols investigated in alkaline medium under conditions in this study, and shows the potential as electrocatalysts for direct alcohol fuel cells.     

Optimum Pt and Ru atomic composition of carbon-supported Pt–Ru alloy electrocatalyst for methanol oxidation studied by the polygonal barrel-sputtering method

The optimum Pt and Ru atomic composition of a carbon-supported Pt–Ru alloy (Pt–Ru/C) used in a practical direct methanol fuel cell (DMFC) anode was investigated. The samples were prepared by the polygonal barrel-sputtering method. Based on the physical properties of the prepared Pt–Ru/C samples, the Pt–Ru alloy was found to be deposited on a carbon support. The microscopic characterization showed that the deposited alloy forms nanoparticles, of which the atomic ratios of Pt and Ru (Pt:Ru ratios) are uniform and are in accordance with the overall Pt:Ru ratios of the samples. The formation of the Pt–Ru alloy is also supported by the electrochemical characterization. Based on these results, methanol oxidation on the Pt–Ru/C samples was measured by cyclic voltammetry and chronoamperometry. The results indicated that the methanol oxidation activities of the prepared samples depended on the Pt:Ru ratios, of which the optimum Pt:Ru ratio is 58:42 at.% at 25 °C and 50:50 at.% at 40 and 60 °C. This temperature dependence of the optimum Pt:Ru ratio is well explained by the relationship between the methanol oxidation reaction process and the temperature, which is reflected in the rate-determining steps considered from the activation energies. It should be noted that at 25–60 °C, the Pt–Ru/C with Pt:Ru = 50:50 at.% prepared by our sputtering method has the higher methanol oxidation activity than that of a commercially available sample with the identical overall Pt:Ru ratio. Consequently, the polygonal barrel-sputtering method is useful to prepare the practical DMFC anode catalysts with the high methanol oxidation activity.     

Production of hydrogen over bimetallic Pt–Ni/δ-Al2O3: II. Indirect partial oxidation of LPG

Indirect partial oxidation (IPOX) of a 75:25 propane:n-butane mixture, which was used as a model for LPG, was studied over the bimetallic 0.2 wt%Pt–15 wt%Ni/δ-Al₂O₃ catalyst in 623–743 K temperature range. The effects of steam to carbon ratio (S/C), carbon to oxygen ratio(C/O₂) and residence time (W/F (g cat-h/mol LPG)) on the hydrogen production activity, selectivity and product distribution were studied in detail. The results are compared with the results obtained in the IPOX of pure propane. An Increasing Temperature Program (ITP) was applied during all experiments and the results showed that the presence of n-butane in the feed enhances hydrogen production activity and selectivity. Considering the well established distribution network of LPG and the superior performance of the bimetallic Pt–Ni catalyst in the IPOX of LPG, Pt–Ni system seems a very promising catalyst alternative to be used in commercial fuel processors.     

High Performance by Applying IrCo/C Nanoparticles as an Anode Catalyst for PEMFC

IrCo bimetallic anode catalysts for polymer electrolyte membrane fuel cell (PEMFC) have been synthesized with a modified ethylene glycol method. X‐ray diffraction, TEM, CV, and linear sweep voltammetry results show that after the modification of Co, Ir nanoparticles supported on carbon exhibit high activity for hydrogen oxidation reaction (HOR). The maximum power density of 610.5 mW cm^–2 of a 50 cm² single cell is achieved using 20%Ir–30%Co/C catalyst as the anode, with a loading of 0.2 mg_Ir cm^–2. It is suggested that IrCo/C proposed in this work may be used as anode catalyst of PEMFC.     

Flame sprayed tri-metallic Pt–Sn–X/Al2O3 catalysts (X = Ce,Zn, and K) for propane dehydration

Trimetallic nanocrystalline Pt–Sn–X/Al₂O₃ catalysts (X = Ce, Zn, and K) consisting of 0.3 wt.% Pt, 1 wt.% Sn, and 0.5 wt.% X have been prepared by one-step flame spray pyrolysis (FSP). As shown by the X-ray diffraction (XRD) and the transmission electron microscopy (TEM) results, the as-synthesized FSP-made catalysts were consisted of single-crystalline γ-alumina particles with average primary particle sizes 8 to 9 nm. The N₂ physisorption results revealed that all the catalysts contained only the macropore structure. The catalytic properties of the FSP-made catalysts were investigated in the dehydration of propane. Addition of Ce during FSP synthesis resulted in higher Pt dispersion as well as improved catalytic activity and stability than the non-promoted Pt–Sn/Al₂O₃. An opposite trend was found with the ones doped with Zn and K in which high surface coverage of Zn and K resulted in a significant loss of Pt active sites. The mechanism for the formation of the trimetallic nanoparticles during one-step FSP synthesis appeared to depend strongly on the differences in the vapor pressure of the metals and the alumina support in flame.