Controllable bimodal structures in hypo-eutectoid Cu–Al alloy for both high strength and tensile ductility

To effectively demonstrate the dependence of ductility improvement on the scheme of introducing bimodal structure into nanostructured materials, a three-step processing was adopted in hypo-eutectoid Cu–Al alloys to obtain controllable bimodal structure of micrometer-grained pre-eutectoid phase embedded on ultrafine-grained (UFG) matrix with eutectoid composition: (1) pre-deformation heat-treatment was proposed to achieve controlled distribution of pre-eutectoid phase in the matrix with eutectoid composition, (2) both pre-eutectoid phase and eutectoid matrix were refined to submicrometer level by usage of high-pressure torsion (HPT), (3) annealed HPT-processed samples at selected temperature. All samples subjected to this novel processing route imparted a high strength, meanwhile obvious uniform plastic elongation in tensile deformation was also observed at those with bimodal structure.     

Nanoscale deformation of multiaxially forged ultrafine-grained Mg-2Zn-2Gd alloy with high strength-high ductility combination and comparison with the coarse-grained counterpart

Cold processing of magnesium(Mg) alloys is a challenge because Mg has a hexagonal close-packed(HCP)lattice with limited slip systems, which makes it difficult to plastically deform at low temperature. To address this challenge, a combination of annealing of as-cast alloy and multi-axial forging was adopted to obtain isotropic ultrafine-grained(UFG) structure in a lean Mg-2Zn-2Gd alloy with high strength(yield strength: ~227 MPa)-high ductility(% elongation: ~30%) combination. This combination of strength and ductility is excellent for the lean alloy, enabling an understanding of deformation processes in a formable high strength Mg-rare earth alloy. The nanoscale deformation behavior was studied via nanoindentation and electron microscopy, and the behavior was compared with its low strength(yield strength: ~46 MPa)-low ductility(% elongation: ~7%) coarse-grained(CG) counterpart. In the UFG alloy, extensive dislocation slip was an active deformation mechanism, while in the CG alloy, mechanical twinning occurred.The differences in the deformation mechanisms of UFG and CG alloys were reflected in the discrete burst in the load-displacement plots. The deformation of Mg-2Zn-2Gd alloys was significantly influenced by the grain structure, such that there was change in the deformation mechanism from dislocation slip(non-basal slip) to nanoscale twins in the CG structure. The high plasticity of UFG Mg alloy involved high dislocation activity and change in activation volume.     

Dynamic observations of deformation in an ultrafine-grained Al–Mg alloy with bimodal grain structure

The tensile properties and deformation response of an ultrafine-grained (UFG) Al–Mg alloy with bimodal grain structure were investigated using a micro-straining unit and a strain mapping technique. Atomized Al 5083 powder was ball-milled in liquid N₂ to obtain a nanocrystalline (NC) structure, then blended with 50 wt.% unmilled coarse-grained (CG) powder, and consolidated to produce a bimodal grain structure. The blended powder was hot vacuum degassed to remove residual contaminants, consolidated by cold isostatic pressing (CIP), and then quasi-isostatic (QI) forged twice. The resultant material consisted of a UFG matrix and CG regions. The dynamic response during tensile deformation was observed using a light microscope, and the surface displacements were mapped and visualized using a digital image correlation (DIC) technique. The DIC results showed inhomogeneous strain between the UFG and CG regions after yielding, and the strain was localized primarily in the CG regions. Strain hardening in the CG regions accompanied the localization and was confirmed by variations in Vickers hardness.     

Impurity Effect on Wear Resistance of Ultrafine-Grained Copper

The wear properties of ultrafine-grained(UFG) Cu samples of different purities were investigated in comparison with the coarse-grained(CG) Cu.The UFG Cu samples,prepared by means of plastic deformation via quasistatic compression,exhibit an enhanced wear resistance relative to the CG Cu samples.For both the UFG and the CG Cu samples,wear volumes increase at higher purities.A steady state worn subsurface structure was formed in each sample after sliding for 60 min,consisting of a heavily deformed nanostructured mixing layer(NML) on top of a continuous dynamic recrystallization(DRX) layer.A pronounced correlation is identified that wear volume increases monotonically with an increasing grain size of the DRX layer.The impurity level of the Cu samples has an obvious influence on the DRX grain sizes,which in turn determines the wear resistance of the Cu samples.     

Impact Toughness of Ultrafine‐Grained Commercially Pure Titanium for Medical Application

This study aims at achieving the best combination of strength, ductility, and impact toughness in ultrafine‐grained (UFG) Ti Grade 4 produced by equal‐channel angular pressing via Conform scheme (ECAP‐C) with subsequent cold drawing. UFG structures with various parameters (e.g., size and shape of grains, dislocation density, conditions of boundaries) are formed by varying the treatment procedures (deformation temperature and speed at drawing, annealing temperature). The tensile and impact toughness tests were performed on samples with a V‐shaped notch and different structures of commercially pure Ti Grade 4 in the coarse‐grained and UFG states. The results demonstrated that grain refinement, higher dislocation density, and their elongated shape were obtained as a result of drawing at 200 °С, which led to a decrease in both the uniform elongation at tension and the impact toughness of Ti Grade 4. Short‐term annealing at 400–450 °C could improve the impact toughness of UFG Ti with a non‐significant decrease in strength. This short‐term annealing contributes to the dislocation density decrease without considerable grain growth as a result of the recovery and redistribution of dislocations. The dependence of impact toughness on the strain hardening ability of UFG Ti was discussed.

     

Shape effect of ultrafine-grained structure on static fracture toughness in low-alloy steel

Abstract

A 0.4C-2Si-1Cr-1Mo steel with an ultrafine elongated grain (UFEG) structure and an ultrafine equiaxed grain (UFG) structure was fabricated by multipass caliber rolling at 773 K and subsequent annealing at 973 K. A static three-point bending test was conducted at ambient temperature and at 77 K. The strength–toughness balance of the developed steels was markedly better than that of conventionally quenched and tempered steel with a martensitic structure. In particular, the static fracture toughness of the UFEG steel, having a yield strength of 1.86 GPa at ambient temperature, was improved by more than 40 times compared with conventional steel having a yield strength of 1.51 GPa. Furthermore, even at 77 K, the fracture toughness of the UFEG steel was about eight times higher than that of the conventional and UFG steels, despite the high strength of the UFEG steel (2.26 GPa). The UFG steel exhibited brittle fracture behavior at 77 K, as did the conventional steel, and no dimple structure was observed on the fracture surface. Therefore, it is difficult to improve the low-temperature toughness of the UFG steel by grain refinement only. The shape of crystal grains plays an important role in delamination toughening, as do their refinement and orientation.     

Heterogeneous plastic deformation in bimodal bulk ultrafine-grained nickel

Heterogeneous plastic deformation behavior of two bimodal ultrafine-grained nickel materials with different ultrafine-grained (UFG) and coarse-grained (CG) components fractions was investigated experimentally at the grain level. The prismatic specimens were deformed quasistatically up to 10% axial plastic strain using compression test at room temperature. The local microstructure of the initial and deformed samples was measured by electron backscattered diffraction pattern analysis in a scanning electron microscope. It was found that the plastic deformation of bimodal materials is highly heterogeneous and the degree of heterogeneity depends strongly on the grain size distribution and the volume fraction of the CG component. The large localized plastic strain within the coarse grains was observed during compression. The strain localization resulted in occurrence of debonding and cracks in the UFG region or in the interface between CG and UFG components.     

High temperature thermal stability of pure copper and copper–carbon nanotube composites consolidated by High Pressure Torsion

The thermal stability of ultrafine-grained (UFG) microstructures in pure copper samples and copper–carbon nanotube (CNT) composites processed by High Pressure Torsion (HPT) was compared. The UFG microstructure in the sample consolidated from pure Cu powder exhibited better stability than that developed in a casted Cu specimen. The addition of CNTs to the Cu powder further increased the stability of the UFG microstructure in the consolidated Cu matrix by hindering recrystallization, however it also yielded a growing porosity and cracking during annealing. It was shown that the former effect was stronger than the latter one, therefore the addition of CNTs to Cu has an overall benefit to the hardness in the temperature range between 300 and 1000 K. A good agreement between the released heat measured during annealing and the calculated stored energy was found for all samples.     

Enhancing tensile properties of ultrafine-grained medium-carbon steel utilizing fine carbides

The aim of the present study is to evaluate the influence of nano-sized carbides upon tensile behavior in UFG medium-carbon steels and to develop a material with improved tensile properties. UFG medium-carbon steels with fine carbides were successfully fabricated by multi-pass caliber rolling at 773 K. Alloying chromium and molybdenum resulted in thinner pearlitic lamellae, which were transformed into finer particles after severe plastic deformation. The UFG steel containing the alloying elements exhibited superior tensile properties, which was attributed to the enhanced strain hardening rate by the imbedded finer particles. Subsequent annealing induced growth of grains and particles, which also recovered elongation at the expense of strength. All UFG steels investigated here showed a yield-point phenomenon due to the decreased hardening rate and lack of mobile dislocations and their sources. The deteriorating effect of particle growth overwhelmed the improving effect of grain growth after annealing of the UFG medium-carbon steel, leading to a reduced strain hardening rate. This resulted in a positive correlation between a grain size and Lüders elongation in the investigated UFG steels.     

Effects of annealing temperature on nano/ultrafine-grained structure in austenite stainless steel

A nano/ultrafine-grained (NG/UFG) structure was obtained by heavy cold deformation (80%) and annealing in the range between 700 and 950°C for 60?s to explore the effects of temperature on the development of NG/UFG structures in austenitic stainless steel. Results showed that martensite was reversibly transformed to austenite, with the accumulation of twins, dislocations and subgrain boundaries. At 700°C, the microstructure exhibited low elongation and consisted of 65% austenite. Above 750°C, the amount of reversed austenite was nearly 100%. The tensile strength of the sample decreased slightly, whereas the elongation increased further, showing co-dependent strengthening and toughening. At 850°C, micrometre-sized grains were embedded in the nanocrystalline/ultrafine grains. In this case, both the microstructure and mechanical properties were optimal.     

Microstructures and mechanical deformation behaviors of ultrafine-grained commercial pure (grade 3) Ti processed by two-step severe plastic deformation

Ultrafine-grained (UFG) commercial pure (CP, grade 3) Ti was produced using two-step severe plastic deformation, eight passes equal channel angular extrusion (ECAE) and cold rolling (CR) at liquid nitrogen temperature (LNT). Microstructural evolution and mechanical behaviors of UFG CP-Ti have been systematically investigated. After eight passes ECAE, the grain size was refined to sub-micron scale, smaller than 0.5 μm. Subsequent CR at LNT or RT for both UFG and coarse-grained (CG) specimens led to further refinement of structure, dramatically intensifying (0 0 0 2) peak, and the preferred orientation along the (0 0 0 2) crystal plane is formed at the expense of other crystal plane. After eight passes ECAE and CR at LNT, the ultimate tensile strength of UFG CP-Ti (grade 3) is 1218 MPa, and an elongation of 12.6%. Strain hardening behaviors of UFG CP-Ti (grade 3) during tensile deformation at RT have been analyzed.     

Ion implantation effect on atomic structure of deformed Si, Ir, W, Ni and Cu

It has been revealed, that in Ir subjected to severe plastic deformation, an ultrafine grained structure (UFG) is formed (the grain size of 20-30 nm). Practically no defects have been detected within the grains, while, in the case of Ar⁺ implantation, the subgrain structure with characteristic sizes of about 3-5 nm is formed; defects have been detected within subgrains.The subgrain structure was also revealed in UFG Ni and Cu after severe plastic deformation (SPD) (subgrain size of 3-15 nm), but in the latter case the observed boundary region is broader and subgrain is highly disoriented.     

Yielding behavior and its effect on uniform elongation in IF steel with various grain sizes

In the present study, IF steel specimens with different grain sizes ranging from 12 to 0.45 μm were fabricated by accumulative roll-bonding process and subsequent annealing. Tensile tests revealed that by decreasing the mean grain size down to an ultrafine range smaller than approximately 1.5 μm, yielding behavior of the IF steel gradually changed from continuous yielding to discontinuous yielding. An abrupt loss in the uniform elongation occurred, when the average grain size was smaller than about 1 μm. Hall–Petch analysis on the yield stress and uniform elongation implied that the abrupt loss in the uniform elongation in the UFG grain size range corresponded to the appearance of the discontinuous yielding behavior. As it has been found in many UFG materials, discontinuous yielding is believed to be a unique mechanical behavior of UFG materials, and it has significant importance on the uniform elongation of UFG materials.     

Ultrafine grained copper alloy sheets having both high strength and high electric conductivity

The ultrafine grained (UFG) microstructure, mechanical properties and electric conductivity of the Cu alloys severely deformed by accumulative roll bonding (ARB) process were systematically investigated. High density of grain boundaries introduced by the ARB process has significant effect on strengthening but little effect on the electric conductivity. The UFG Cu alloys with submicometer grain sizes can achieve both superior mechanical properties and high electric conductivity.     

Service properties of ultrafine-grained Ti–6Al–4V alloy at elevated temperature

This study deals with investigation of mechanical properties and fatigue behavior of the ultra-fine grained (UFG) alloy Ti–6Al–4V at elevated temperatures. UFG samples were produced by means of combination of equal-channel angular pressing and thermomechanical treatments. Studies of the temperature dependence of mechanical properties of the UFG alloy demonstrated their thermal stability upto 175–350 °C. It was revealed that 100-hour creep rupture strength at 300 °C increased from 750 MPa in the conventional state to 890 MPa in the UFG state. The alloy demonstrates stability of the UFG structure at 300 and 370 °C in the conditions of long-term tests. The fatigue tests were conducted with axial loading applied on a sample at 175 °C, the asymmetry factor of the cycle was 0.1. The fatigue endurance limit of the UFG alloy was almost 50 % higher than that of the CG alloy.     

Effect of grain size on strain rate sensitivity of cryomilled Al–Mg alloy

Al–Mg alloy powder was cryomilled to achieve a nanocrystalline (NC) structure having an average grain size of 50 nm with high thermal stability, and then consolidated by quasi-isostatic forging. The consolidation resulted in a bulk material with ultrafine grains of about 250 nm, and the material exhibited enhanced strength compared to conventionally processed Al–Mg alloy. The hardness of as-cryomilled powder, the forged ultrafine-grained (UFG) material, and the conventional coarse-grained (CG) alloy were measured by nanoindentation using various loading rates, and the results were compared with strain rate sensitivity (SRS) from uniaxial compression tests. Negative SRS was observed in the cryomilled NC powder and the forged UFG material, while the conventional alloy was relatively insensitive to strain rate. The dependence on loading rate was stronger in the NC powders than in the UFG material.     

High temperature thermal stability of ultrafine-grained silver processed by equal-channel angular pressing

The high temperature thermal stability of the ultrafine-grained (UFG) microstructures in low stacking-fault-energy silver was studied by differential scanning calorimetry (DSC). The UFG microstructures in two samples having purity levels of 99.995 and 99.99 at.% were achieved by four passes of equal-channel angular pressing at room temperature. The defect structure was studied by electron microscopy, X-ray line profile analysis, and positron annihilation spectroscopy before and after the exothermic DSC peak related to recovery and recrystallization. The heat released in the DSC peak was correlated to the change of defect structure during annealing. It was found for both compositions that a considerable fraction of stored energy (~15–20 %) was retained in the samples even after the DSC peak due to the remaining UFG regions and a large density of small dislocation loops in the recrystallized volumes. The larger impurity level in Ag yielded a higher temperature of recrystallization and a lower released heat. The latter observation is explained by the much lower vacancy concentration before the DSC peak which is attributed to the segregation of dopants at grain boundaries resulting in a smaller free volume in the interfaces.     

Strength and fatigue properties enhancement in ultrafine-grained Ti produced by severe plastic deformation

Severe plastic deformation (SPD) of titanium creates an ultrafine-grained (UFG) microstructure which results in significantly enhanced mechanical properties, including increasing the high cycle fatigue strength. This work addresses the challenge of maintaining the high level of properties as SPD processing techniques are evolved from methods suitable for producing laboratory scale samples to methods suitable for commercial scale production of titanium semi-products. Various ways to optimize the strength and fatigue endurance limit in long-length Grade 4 titanium rod processed by equal channel angular pressing (ECAP) with subsequent thermal mechanical treatments are considered in this paper. Low-temperature annealing of rods is found to increase the fatigue limit, simultaneously enhancing UFG titanium strength and ductility. The UFG structure in titanium provides an optimum combination of properties when its microstructure includes mostly equiaxed grains with high-angle boundaries, the volume fraction of which is no less than 50%.     

Biomimetic nanostructured coatings on nano-grained/ultrafine-grained substrate: Microstructure, surface adhesion strength, and biosolubility

We describe here the structural morphology, nucleation and growth, surface adhesion response and biosolubility in simulated physiological fluid of nanohydroxyapatite (nHA)-based coatings (nHA, chitosan-nHA, collagen-nHA) on nano-grained (NG)/ultrafine-grained (UFG) 316L austenitic stainless steel bulk substrate. The NG/UFG stainless steel was processed by a novel procedure involving controlled phase reversion of strain-induced martensite. Electron microscopy studies indicated that the morphology of nHA on NG/UFG stainless steel is characterized by a vein-type interconnected structure consisting of fibrils that closely mimics the fibrous structure present as part of the hierarchical structure of the bone. Interestingly, the dimensions of the vein-type interconnected structure were similar to the grain size of NG/UFG stainless steel substrate. This structural morphology was retained in crystallized chitosan-nHA coating, but was modified when collagen is codeposited with nHA. The mechanisms of deposition are discussed based on the structural characteristics of coatings. Adhesion response of coating as determined by scratching tests suggested superior adhesion strength of nHA coating on NG/UFG substrate as compared to that on CG substrate and is attributed to grain size effect and wettability of the substrate.     

Ultrafine-grained Ti–Nb–Ta–Zr alloy produced by ECAP at room temperature

To ascertain the influence of severe plastic deformation (SPD) on a Ti–Nb–Ta–Zr (TNTZ) alloy, we studied the room temperature mechanical behavior and microstructural evolution of an ultrafine-grained (UFG) Ti–36Nb–2Ta–3Zr (wt%) alloy prepared via equal-channel angular pressing (ECAP) of the as-hot-extruded alloy. The tensile behavior, phase composition, grain size, preferred orientation, and dislocation density of the UFG alloy, processed under different conditions, were analyzed and discussed. Compared to the as-hot-extruded alloy, the ECAP-processed TNTZ alloy (3 passes) exhibited approximately 40 and 88 % increase in average ultimate strength and yield strength, respectively. Moreover, as the number of ECAP passes increased from 3 to 6, the TNTZ alloy exhibited not only the expected increase in ultimate and yield strength values, but also a slight increase in elongation. Our results suggest that the deformation mechanisms that govern the behavior of the as-hot-extruded coarse grained (CG) TNTZ alloy during ECAP involve a combination of stress-induced martensitic transformation and dislocation activity. In the case of the ECAP-processed UFG TNTZ alloy, the deformation mechanism is proposed to involve two components: first, dislocation activity induced by the strain field imposed during ECAP; and second, the formation of α″ martensite phase during the early stages of ECAP which eventually transforms into β phase during continued deformation. We propose that the deformation mechanism governing the room temperature behavior of the TNTZ alloy strongly depends on the grain size of the β phase.