Combined Steam and Carbon Dioxide Reforming of Methane on Ni/MgAl<Subscript>2</Subscript>O<Subscript>4</Subscript>: Effect of CeO<Subscript>2</Subscript> Promoter to Catalytic Performance

Abstract  

The catalytic performance during combined steam and carbon dioxide reforming of methane (SCR) was investigated on Ni/MgAl₂O₄ catalyst promoted with CeO₂. The SCR catalyst was prepared by co-impregnation method using nickel and cerium metal precursors on hydrotalcite-like MgAl₂O₄ support. In terms of catalytic activity and stability, CeO₂-promoted Ni/MgAl₂O₄ catalyst is superior to Ni–CeO₂/Al₂O₃ or Ni/MgAl₂O₄ catalysts because of high resistance to coke formation and suppressed aggregation of nickel particles. The role of CeO₂ on Ni/MgAl₂O₄ catalyst was elucidated by carrying out the various characterization methods in the viewpoint of the aggregation of nickel particles and metal-support interactions. The observed superior catalytic performance on CeO₂-promoted Ni/MgAl₂O₄ catalyst at the weight ratio of MgO/Al₂O₃ of 3/7 seems to be closely related to high dispersion and low aggregation of active metals due to their strong interaction with the MgAl₂O₄ support and the adjacent contact of Ni and CeO₂ species. The CeO₂ promoter also plays an important role to suppress particle aggregation by forming an appropriate interaction of NiO–CeO₂ as well as Ni–MgAl₂O₄ with the concomitant enhancement of mobile oxygen content.     

Effect of CeO<Subscript>2</Subscript>-addition sequence on the performance of CeO<Subscript>2</Subscript>-modified Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalyst in autothermal reforming of iso-octane

Two types of CeO₂-modified Ni/Al₂O₃ catalysts were prepared by a consecutive impregnation method with different sequences in the impregnation of Ni and CeO₂, and their performance in autothermal reforming (ATR) of isooctane was investigated. Catalysts prepared by adding CeO₂ prior to the addition of Ni, Ni/CeO₂-Al₂O₃, produced larger amounts of hydrogen than those obtained using catalysts prepared by adding the two components in an opposite sequence, Ni-CeO₂/Al₂O₃. The results of H₂ chemisorption and temperature-programmed reduction revealed that added CeO₂ increased the dispersion of the Ni species on Al₂O₃ and suppressed the formation of NiAl₂O₄ in the catalyst such that large amounts of Ni species were present as NiO, the active species for the ATR. The elemental and thermogravimetric analyses of deactivated catalysts indicated that Ni/CeO₂-Al₂O₃, which showed a longer lifetime than Ni-CeO₂/Al₂O₃, contained lesser amounts and different types of coke on the surface.     

Synthesis of nickel catalysts supported on Zr-doped ordered mesoporous Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and their catalytic performance for low-temperature CO<Subscript>2</Subscript> reforming of CH<Subscript>4</Subscript>

A series of Zr-doped ordered mesoporous Al₂O₃ with various Zr contents were synthesized by evaporation-induced self-assembly strategy and the Ni-based catalysts supported on these Al₂O₃ materials were prepared by impregnation method. These catalysts with large specific surface area, big pore volume, uniform pore size possess excellent catalytic performance for the low-temperature carbon dioxide reforming of methane. The activities of these catalysts were tested in carbon dioxide reforming of methane reaction with temperature increasing from 500 to 650?°C and the stabilities of these catalysts were evaluated for long time reaction at 650?°C. It was found that when Zr/(Zr?+?Al) molar ratio?=?0.5%, the Ni/0.5ZrO₂–Al₂O₃ catalyst showed the highest activity, and exhibited superior stabilization compared to the Ni-based catalyst supported on traditional ordered mesoporous Al₂O₃. The “confinement effect” from mesoporous channels of alumina matrix is helpful to stabilize the Ni nanoparticles. As a promoter, Zr could stabilize the ordered mesoporous framework by reacting with Al₂O₃ to form ZrO₂–Al₂O₃ solid solution. Since ZrO₂ enhances the dissociation of carbon dioxide, more oxygen intermediates are given to remove the carbon formed during the reaction.     

V-promoted Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalyst for synthetic natural gas (SNG) production: Catalyst preparation methodologies

The effect of preparation method on the catalytic performance of V-promoted Ni/Al₂O₃ catalysts for synthetic natural gas (SNG) production via CO methanation has been investigated. The Ni-V/Al₂O₃ catalysts were prepared by co-impregnation (CI) method, deposition precipitation (DP) method as well as two sequential impregnation (SI) methods with different impregnation sequence. Among the prepared catalysts, the one prepared by CI method exhibited the best catalytic performance due to its largest H₂ uptake and highest metallic Ni dispersion. In a 91h-lifetime test, this catalyst showed high stability at high temperature and weight hourly space velocity. This work demonstrates that the catalytic performance of the V-promoted Ni/Al₂O₃ catalysts can be improved by carefully controlling the preparation method/conditions.     

Development of Ni catalysts for tar removal by steam gasification of biomass

Catalytic performance of Ni/CeO₂/Al₂O₃ catalysts prepared by a co-impregnation and a sequential impregnation method in steam gasification of real biomass (cedar wood) was investigated. Especially, Ni/CeO₂/Al₂O₃ catalysts prepared by the co-impregnation method exhibited higher performance than Ni/Al₂O₃ and Ni/CeO₂/Al₂O₃ prepared by the sequential impregnation method, and the catalysts gave lower yields of coke and tar, and higher yields of gaseous products. The Ni/CeO₂/Al₂O₃ catalysts were characterized by thermogravimetric analysis, temperature-programmed reduction with H₂, transmission electron microscopy and extended X-ray absorption fine structure, and the results suggested that the interaction between Ni and CeO₂ became stronger by the co-impregnation method than that by sequential method. Judging from both results of catalytic performance and catalyst characterization, it is found that the intimate interaction between Ni and CeO₂ can play very important role on the steam gasification of biomass.     

Reductive amination of ethanol to ethylamines over Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

Ni(x)/Al₂O₃ (x=wt%) catalysts with Ni loadings of 5–25 wt% were prepared via a wet impregnation method on an γ-Al₂O₃ support and subsequently applied in the reductive amination of ethanol to ethylamines. Among the various catalysts prepared, Ni(10)/Al₂O₃ exhibited the highest metal dispersion and the smallest Ni particle size, resulting in the highest catalytic performance. To reveal the effects of reaction parameters, a reductive amination process was performed by varying the reaction temperature (T), weight hourly space velocity (WHSV), and NH₃ and H₂ partial pressures in the reactions. In addition, on/off experiments for NH₃ and H₂ were also carried out. In the absence of NH₃ in the reactant stream, the ethanol conversion and selectivities towards the different ethylamine products were significantly reduced, while the selectivity to ethylene was dominant due to the dehydration of ethanol. In contrast, in the absence of H₂, the selectivity to acetonitrile significantly increased due to dehydrogenation of the imine intermediate. Although a small amount of catalyst deactivation was observed in the conversion of ethanol up to 10 h on stream due to the formation of nickel nitride, the Ni(10)/Al₂O₃ catalyst exhibited stable catalytic performance over 90 h under the optimized reaction conditions (i.e., T=190 °C, WHSV=0.9 h^?1, and EtOH/NH₃/H₂ molar ratio=1/1/6).     

Oxidative reforming of methane on structured Ni-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/cordierite catalysts

The catalytic properties of Ni/Al₂O₃ composites supported on ceramic cordierite honeycomb monoliths in oxidative methane reforming are reported. The prereduced catalyst has been tested in a flow reactor using reaction mixtures of the following compositions: in methane oxidation, 2–6% CH₄, 2–9% O₂, Ar; in carbon dioxide and oxidative carbon dioxide reforming of methane, 2–6% CH₄, 6–12% CO₂, and 0–4% O₂, and Ar. Physicochemical studies include the monitoring of the formation and oxidation of carbon, the strength of the Ni-O bond, and the phase composition of the catalyst. The structured Ni-Al₂O₃ catalysts are much more productive in the carbon dioxide reforming of methane than conventional granular catalysts. The catalysts performance is made more stable by regulating the acid-base properties of their surface via the introduction of alkali metal (Na, K) oxides to retard the coking of the surface. Rare-earth metal oxides with a low redox potential (La₂O₃, CeO₂) enhance the activity and stability of Ni-Al₂O₃/cordierite catalysts in the deep and partial oxidation and carbon dioxide reforming of methane. The carbon dioxide reforming of methane on the (NiO + La₂O₃ + Al₂O₃)/cordierite catalyst can be intensified by adding oxygen to the gas feed. This reduces the temperature necessary to reach a high methane conversion and does not exert any significant effect on the selectivity with respect to H₂.     

Hydrogen production by steam gasification of polypropylene with various nickel catalysts

Several nickel-based catalysts (Ni/Al₂O₃, Ni/MgO, Ni/CeO₂, Ni/ZSM-5, Ni-Al, Ni-Mg-Al and Ni/CeO₂/Al₂O₃) have been prepared and investigated for their suitability for the production of hydrogen from the two-stage pyrolysis–gasification of polypropylene. Experiments were conducted at a pyrolysis temperature of 500 °C and gasification temperature was kept constant at 800 °C with a catalyst/polypropylene ratio of 0.5. Fresh and reacted catalysts were characterized using a variety of methods, including, thermogravimetric analysis, scanning electron microscopy with energy dispersive X-ray spectrometry and transmission electron microscopy. The results showed that Ni/Al₂O₃ was deactivated by two types of carbons (monoatomic carbons and filamentous carbons) with a total coke deposition of 11.2 wt.% after reaction, although it showed to be an effective catalyst for the production of hydrogen with a production of 26.7 wt.% of the theoretical yield of hydrogen from that available in the polypropylene. The Ni/MgO catalyst showed low catalytic activity for H₂ production, which might be due to the formation of monoatomic carbons on the surface of the catalyst, blocking the access of gaseous products to the catalyst. Ni-Al (1:2) and Ni-Mg-Al (1:1:2) catalysts prepared by co-precipitation showed good catalytic abilities in terms of both H₂ production and prevention of coke formation. The ZSM-5 zeolite with higher surface area was also shown to be a good support for the nickel-based catalyst, since, the Ni/ZSM-5 catalyst showed a high rate of hydrogen production (44.3 wt.% of theoretical) from the pyrolysis–gasification of polypropylene.     

Effect of Catalyst Supports on Water‐Gas Shift Reaction at Ultrahigh Temperatures Using Syngas

Monometallic and bimetallic catalysts (Pt, Ni, and Pt‐Ni) with single support (Al₂O₃, TiO₂) and composite support (CeO₂/Al₂O₃, CeO₂/TiO₂) were prepared and tested for water‐gas shift reaction in a tubular quartz reactor. Syngas and steam with different steam‐to‐carbon ratios served as feedstock. The operating pressure was fixed while the reaction temperature was varied. The measured results indicated that the monometallic Ni/Al₂O₃ catalyst exhibits the lowest CO conversion and H₂ yield as compared with other catalysts. About the same CO conversion can be obtained from Pt and Pt‐Ni catalysts with single or composite support. However, higher H₂ yield can be achieved from the TiO₂‐supported catalyst compared with those supported by Al₂O₃. The experimental data also indicated that good thermal stability can be reached for the Pt‐based catalysts studied.     

Performance of Ni catalyst supported on La-hexaaluminate in CO<Subscript>2</Subscript> reforming of CH<Subscript>4</Subscript>

CO₂ reforming of CH₄ was performed using Ni catalyst supported on La-hexaaluminate which has been an well-known material for high-temperature combustion. La-hexaaluminate was synthesized by sol-gel method at various conditions where different amount of Ni (5–20 wt%) was loaded. Ni/La-hexaaluminate experienced 72 h reaction and its catalytic activity was compared with that of Ni/Al₂O₃, Ni/La-hexaaluminate shows higher reforming activity and resistance to coke deposition compared to the Ni/Al₂O₃ model catalyst. Coke deposition increases proportionally to Ni content. Consequently, Ni(5)/La-hexaaluminate(700) is the most efficient catalyst among various Ni/La-hexaaluminate catalysts regarding the cost of Ni in Ni(X)/La-hexaaluminate catalysts. BET surface area, XRD, EA, TGA and TPO were performed for surface characterization. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

Experimental Study on Catalytic Biomass Gasification in a Bubbling Fluidized Bed

A bubbling fluidized‐bed gasification system was selected for catalytic steam gasification of rice straw with four Ni‐based catalysts, i.e., Ni/Al₂O₃, Ni/CeO₂, Ni/MnO₂, and Ni/MgO. The effect of temperature, steam/biomass ratio (S/B), and catalyst/biomass ratio (C/B) on the gas composition, char conversion, and hydrogen yield was evaluated. It was found that higher temperature and S/B promote hydrogen production and char conversion. The results also demonstrated that the catalytic activity of Ni/Al₂O₃ under different S/B values is better than those of the other catalysts. Regarding the catalyst activity, all four catalysts exhibited good performance in terms of tar removal and carbon conversion. However, the performance of Ni/Al₂O₃ was superior to that of the other three catalysts.     

Ni-Co bimetallic catalyst for CH<Subscript>4</Subscript> reforming with CO<Subscript>2</Subscript>

A co-precipitation method was employed to prepare Ni/Al₂O₃-ZrO₂, Co/Al₂ O₃-ZrO₂ and Ni-Co/Al₂O₃-ZrO₂ catalysts. Their properties were characterized by N₂ adsorption (BET), thermogravimetric analysis (TGA), temperature-programmed reduction (TPR), temperature-programmed desorption (CO₂-TPD), and temperature-programmed surface reaction (CH₄-TPSR and CO₂-TPSR). Ni-Co/Al₂O₃-ZrO₂ bimetallic catalyst has good performance in the reduction of active components Ni, Co and CO₂ adsorption. Compared with mono-metallic catalyst, bimetallic catalyst could provide more active sites and CO₂ adsorption sites (C + CO₂ = 2CO) for the methane-reforming reaction, and a more appropriate force formed between active components and composite support (SMSI) for the catalytic reaction. According to the CH₄-CO₂-TPSR, there were 80.9% and 81.5% higher CH₄ and CO₂ conversion over Ni-Co/Al₂O₃-ZrO₂ catalyst, and its better resistance to carbon deposition, less than 0.5% of coke after 4 h reaction, was found by TGA. The high activity and excellent anti-coking of the Ni-Co/Al₂O₃-ZrO₂ catalyst were closely related to the synergy between Ni and Co active metal, the strong metal-support interaction and the use of composite support.     

Preparation and characterizations of Ni-alumina,Ni-ceria and Ni-alumina/ceria catalysts and their performance in biomass pyrolysis

The catalytic activity of Ni/Al₂O₃, Ni/CeO₂, and Ni/Al₂O₃-CeO₂ catalysts of different compositions were investigated over biomass pyrolysis process. Catalysts were prepared using co-precipitation method with various compositions of nickel and support materials. Surface characterizations of the materials were evaluated using XRD, SEM, and BET surface area analysis with N₂ adsorption isotherm. XRD analysis reveals the presence of Al₂O₃, CeO₂, NiO, and NiAl₂O₄ phases in the catalysts. Paper samples used for daily writing purposes were chosen as biomass source in pyrolysis. TGA experiment was performed on biomass with and without presence of catalysts, which resulted in the decrease of initial degradation temperature of paper biomass with the influence of catalysts. In a fixed-bed reactor, untreated and catalyst mixed biomasses were pyrolyzed up to 800 °C, with a residence time of 15 min. The non-condensable gases were collected through gas bags every after 100 °C and also at 5, 10, and 15 min residence time at 800 °C, which were analyzed using TCD-GC equipment. Comparative distributions of solid, liquid and gaseous components were made. Results indicated diminished amount of tar production in presence of catalysts. 30 wt% Ni/CeO₂ catalyst yielded least amount of tar product. The least amount of CO was produced over the same catalyst. According to gas analysis result, 30 wt% Ni doped alumina sample produced maximum amount of H₂ production with 43.5 vol% at 800 °C (15 min residence time).     

CO<Subscript>2</Subscript> methanation and co-methanation of CO and CO<Subscript>2</Subscript> over Mn-promoted Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

A series of Mn-promoted 15 wt-% Ni/Al₂O₃ catalysts were prepared by an incipient wetness impregnation method. The effect of the Mn content on the activity of the Ni/Al₂O₃ catalysts for CO₂ methanation and the comethanation of CO and CO₂ in a fixed-bed reactor was investigated. The catalysts were characterized by N2 physisorption, hydrogen temperature-programmed reduction and desorption, carbon dioxide temperature-programmed desorption, X-ray diffraction and highresolution transmission electron microscopy. The presence of Mn increased the number of CO₂ adsorption sites and inhibited Ni particle agglomeration due to improved Ni dispersion and weakened interactions between the nickel species and the support. The Mn-promoted 15 wt-% Ni/Al₂O₃ catalysts had improved CO₂ methanation activity especially at low temperatures (250 to 400 °C). The Mn content was varied from 0.86% to 2.54% and the best CO₂ conversion was achieved with the 1.71Mn-Ni/Al₂O₃ catalyst. The co-methanation tests on the 1.71Mn-Ni/Al₂O₃ catalyst indicated that adding Mn markedly enhanced the CO₂ methanation activity especially at low temperatures but it had little influence on the CO methanation performance. CO₂ methanation was more sensitive to the reaction temperature and the space velocity than the CO methanation in the co-methanation process.

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Effects of promoters on catalytic activity and carbon deposition of Ni/γ‐Al2O3 catalysts in CO2 reforming of CH4

Catalytic reforming of methane with carbon dioxide was studied in a fixed‐bed reactor using unpromoted and promoted Ni/γ‐Al₂O₃ catalysts. The effects of promoters, such as alkali metal oxide (Na₂O), alkaline‐earth metal oxides (MgO, CaO) and rare‐earth metal oxides (La₂O₃, CeO₂), on the catalytic activity and stability in terms of coking resistance and coke reactivity were systematically examined. CaO‐, La₂O₃‐ and CeO₂‐promoted Ni/γ‐Al₂O₃ catalysts exhibited higher stability whereas MgO‐ and Na₂O‐promoted catalysts demonstrated lower activity and significant deactivation. Metal‐oxide promoters (Na₂O, MgO, La₂O₃, and CeO₂) suppressed the carbon deposition, primarily due to the enhanced basicities of the supports and highly reactive carbon species formed during the reaction. In contrast, CaO increased the carbon deposition; however, it promoted the carbon reactivity. © 2000 Society of Chemical Industry     

Unexpected Support Effect in Hydrotreating: Evidence of a Metallic Character for ReS<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and ReS<Subscript>2</Subscript>/SiO<Subscript>2</Subscript> Catalysts

Abstract  

Rhenium sulfide based catalysts were prepared by the incipient wetness impregnation method over alumina and silica supports and evaluated for 4,6-dimethyldibenzothiophene hydrodesulfurization in a high-pressure stirred-tank reactor. The catalyst prepared over silica was about six times more active for hydrodesulfurization than the corresponding catalyst prepared over alumina and a NiMo/Al₂O₃ industrial reference catalyst. This surprising and positive SiO₂ support effect was explained by a metallic character of the supported sulfide, which was demonstrated using a kinetic approach of competitive hydrogenations and by XPS characterization.     

Highly Active and Selective Nickel–Platinum Catalyst for the Low Temperature Hydrogenation of Maleic Anhydride to Succinic Anhydride and Synthesis of Succinic Acid at 40 °C

Abstract  

PtNi bimetallic and Ni monometallic catalysts supported on HY–Al₂O₃, HX–Al₂O₃, ZSM-5–Al₂O₃, USY–Al₂O₃, Beta–Al₂O₃ and Al₂O₃ were prepared and evaluated for the hydrogenation of maleic anhydride in the temperature range of 40–150 °C. Results from flow reactor studies showed that supports strongly affected the catalytic properties of different bimetallic and monometallic catalysts. The results showed that the HY–Al₂O₃ support exhibited the highest activity and selectivity. Using NiPt/Al₂O₃–HY catalyst and performing the reaction, it was possible to carry out the lowest reaction temperature ever carried at 100% conversion. Adding a small amount of Pt (0.5) to the Ni (5%)/Al₂O₃–HY catalyst that is effective for increasing the selectivity and activity. We also found that PtNi is an efficient catalyst for the one-pot conversion of maleic acid into succinic acid with 100% conversion at 40 °C.     

Effect of the support on the mechanism of partial oxidation of methane on platinum catalysts

The partial oxidation of methane was studied on Pt/Al₂O₃, Pt/ZrO₂, Pt/CeO₂ and Pt/Y₂O₃ catalysts. For Pt/Al₂O₃, Pt/ZrO₂ and Pt/CeO₂, temperature programmed surface reaction (TPSR) studies showed partial oxidation of methane comprehends two steps: combustion of methane followed by CO₂, and steam reforming of unreacted methane, while for Pt/Y₂O₃ a direct mechanism was observed. Oxygen Storage Capacity (OSC) evaluated the reducibility and oxygen transfer capacity of the catalysts. Pt/CeO₂ catalyst showed the highest stability on partial oxidation. The results were explained by the higher reducibility and oxygen storage/release capacity which allowed a continuous removal of carbonaceous deposits from the active sites, favoring the stability of the catalyst, For Pt/Al₂O₃ and Pt/ZrO₂ catalysts the increase of carbon deposits around or near the metal particle inhibits the CO₂ dissociation on CO₂ reforming of methane. Pt/Y₂O₃ was active and stable for partial oxidation of methane, and its behavior was explained by a change in the reaction mechanism.     

Effect of the support on the mechanism of partial oxidation of methane on platinum catalysts

The partial oxidation of methane was studio on Pt/Al₂O₃, Pt/ZrO₂, Pt/CeO₂ and Pt/Y₂O₃ catalysts. For Pt/Al₂O₃, Pt/ZrO₂ and Pt/CeO₂, temperature programmed surface reaction (TPSR) studies showed partial oxidation of methane comprehends two steps: combustion of methane followed by CO₂ and steam reforming of unreacted methane, while for Pt/Y₂O₃ a direct mechanism was observed. Oxygen Storage Capacity (OSC) evaluated the reducibility and oxygen transfer capacity of the catalysts. Pt/CeO₂ catalyst showed the highest stability on partial oxidation. The results were explained by the higher reducibility and oxygen storage/release capacity which allowed a continuous removal of carbonaceous deposits from the active sites, favoring the stability of the catalyst. For Pt/Al₂O₃ and Pt/ZrO₂ catalysts the increase of carbon deposits around or near the metal particle inhibits the CO₂ dissociation on CO₂ reforming of methane. Pt/Y₂O₃ was active and stable for partial oxidation of methane and its behaviour was explained by a change in the reaction mechanism.     

Development of iso-octane fuel processor system for fuel cell applications

An iso-octane fuel processor system with three different reaction stages, autothermal reforming (ATR) reaction of iso-octane, high temperature shift (HTS) and low temperature shift (LTS) reactions, was developed for applications in a fuel cell system. Catalytic properties of the prepared Ni/Fe/MgO/Al₂O₃ and Pt–Ni/CeO₂ or molybdenum carbide catalysts were compared to those of commercial NiO/CaO/Al₂O₃ and Cu/Zn/Al₂O₃ catalysts for ATR and LTS reaction, respectively. It was found that the prepared catalysts formulations in the fuel processor system were more active than those of the commercial catalysts. As the exit gas of iso-octane ATR over the Ni/Fe/MgO/Al₂O₃ catalyst was passed through Fe₃O₄–Cr₂O₃ catalyst for HTS and Mo₂C or Pt–Ni/CeO₂ catalyst for LTS reaction, the concentration of CO in hydrogen-rich stream was reduced to less than 2400 ppm. The results suggest that the iso-octane fuel processor system with prepared catalysts can be applied to PEMFC system when a preferential partial oxidation reaction is added to KIST iso-octane reformer system.