Preparation and characterization of calcium carbonate/low‐density‐polyethylene nanocomposites

Calcium carbonate/low‐density‐polyethylene (LDPE) nanocomposites have been prepared by melting blend with twin‐screw extruder. The mechanical properties of composites and the dispersion of the nanoparticles were studied. The reinforcement mechanism was discussed. The results show that not only the tensile property but also the flexural modulus of the system have been evidently increased by the addition of calcium carbonate. The calcium carbonate particles have been dispersed in the matrix in the nanometer scale. The reinforcement mechanism of the calcium carbonate lies on that the calcium carbonate particles, acting as hetero‐nuclei, can induce higher crystallinity at the matrix‐particle interface compared to regions away from the interface. Consequently, in the process of the tensile test, the nanocomposites have better tensile yield strength. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and characterization of linear low‐density polyethylene/sepiolite nanocomposites

Linear low‐density polyethylene (LLDPE)/sepiolite nanocomposites were prepared by melt blending using unmodified and silane‐modified sepiolite. Two methods were used to modify sepiolite: modification before heat mixing (ex situ) and modification during heat mixing (in situ). The X‐ray diffraction results showed that the position of the main peak of sepiolite remained unchanged during modification step. Infrared spectra showed new peaks confirming the development of new bonds in modified sepiolite and nanocomposites. SEM micrographs revealed the presence of sepiolite fibers embedded in polymer matrix. Thermogravimetric analysis showed that nanocomposites exhibited higher onset degradation temperature than LLDPE. In addition, in situ modified sepiolite nanocomposites exhibited higher thermal stability than ex situ modified sepiolite nanocomposites. The ultimate tensile strength and modulus of the nanocomposites were improved; whereas elongation at break was reduced. The higher crystallization temperature of some nanocomposite formulations revealed a heterogeneous nucleation effect of sepiolite. This can be exploited for the shortening of cycle time during processing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Morphology and rheological properties of compatibilized low‐density polyethylene/linear low‐density polyethylene/thermoplastic starch blends

Morphology and rheological properties of low‐density polyethylene/linear low‐density polyethylene/thermoplastic starch (LDPE/LLDPE/TPS) blends are experimentally investigated and theoretically analyzed using rheological models. Blending of LDPE/LLDPE (70/30 wt/wt) with 5–20 wt % of TPS and 3 wt % of PE‐grafted maleic anhydride (PE‐g‐MA) as a compatibilizer is performed in a twin‐screw extruder. Scanning electron micrographs show a fairly good dispersion of TPS in PE matrices in the presence of PE‐g‐MA. However, as the TPS content increases, the starch particle size increases. X‐ray diffraction patterns exhibit that with increase in TPS content, the intensity of the crystallization peaks slightly decreases and consequently crystal sizes of the blends decrease. The rheological analyses indicate that TPS can increase the elasticity and viscosity of the blends. With increasing the amount of TPS, starch particles interactions intensify and as a result the blend interface become weaker which are confirmed by relaxation time spectra and the prediction results of emulsion Palierne and Gramespacher‐Meissner models. It is demonstrated that there is a better agreement between experimental rheological data and Coran model than the emulsion models. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44719.     

Effect of blending high‐pressure low‐density polyethylene on the crystallization kinetics of linear low‐density polyethylene

It is well known that the addition of a small amount of high‐pressure low‐density polyethylene (HP‐LDPE) to linear low‐density polyethylene (LLDPE) can improve the optical properties of LLDPE, and LLDPE/HP‐LDPE blend is widely applied to various uses in the field of film. The optical haziness of polyethylene blown films, as a result of surface irregularities, is thought to be as a consequence of the different crystallization mechanisms. However, not much effort has been directed toward understanding the effect of HP‐LDPE blending on the overall crystallization kinetics (k) of LLDPE including nucleation rate (n) and crystal lateral growth rate (v). In this study, we investigated the effect of blending 20% HP‐LDPE on the crystallization kinetics of LLDPE polymerized by Ziegler‐Natta catalyst with comonomer of 1‐butene. Furthermore, by combining depolarized light intensity measurement (DLIM) and small‐angle laser light scattering (SALLS), we have established a methodology to estimate the lateral growth rate at lower crystallization temperatures, in which direct measurement of lateral growth by polarized optical microscopy (POM) is impossible due to the formation of extremely small spherulites. This investigation revealed that HP‐LDPE blending leads to enhanced nucleation rate, reduced crystal lateral growth rate, and a slight increase in the overall crystallization kinetics of pure LLDPE. From the estimated crystal lateral growth rate, it was found that the suppression in v from HP‐LDPE blending is larger at lower temperatures than at higher temperatures. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Natural weather,soil burial and sea water ageing of low‐density polyethylene: Effect of starch/linear low‐density polyethylene masterbatch

Degradation of the blends of low‐density polyethylene (LDPE) with a starch‐based additive namely, polystarch N was studied under various environmental conditions such as natural weather, soil and sea water in Saudi Arabia. Stress–strain properties and thermal behavior were investigated for the LDPE and LDPE/polystarch N blend having 40% (w/w) of polystarch N. Environmental ageing resulted in the reduction of percentage of elongation and crystallinity for the blend. Rheological studies and scanning electron microscope photomicrographs of the polymer samples retrieved after ageing showed that addition of polystarch N enhanced the degradation of LDPE. This is ascribed to high extent of chain scission and leaching out of starch present in polystarch N, which was corroborated by the results of morphology and Fourier transform infrared spectroscopy analyses. In the case of underground soil ageing, microbes present in the soil consume the starch in the blend, thus accelerating the degradation process. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Crystallization of low‐density polyethylene‐ and linear low‐density polyethylene‐rich blends

The crystallization of a series of low‐density polyethylene (LDPE)‐ and linear low‐density polyethylene (LLDPE)‐rich blends was examined using differential scanning calorimetry (DSC). DSC analysis after continuous slow cooling showed a broadening of the LLDPE melt peak and subsequent increase in the area of a second lower‐temperature peak with increasing concentration of LDPE. Melt endotherms following stepwise crystallization (thermal fractionation) detailed the effect of the addition of LDPE to LLDPE, showing a nonlinear broadening in the melting distribution of lamellae, across the temperature range 80–140°C, with increasing concentration of LDPE. An increase in the population of crystallites melting in the region between 110 and 120°C, a region where as a pure component LDPE does not melt, was observed. A decrease in the crystallite population over the temperature range where LDPE exhibits its primary melting peaks (90–110°C) was noted, indicating that a proportion of the lamellae in this temperature range (attributed to either LDPE or LLDPE) were shifted to a higher melt temperature. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1009–1016, 2000     

High density polyethylene/micro calcium carbonate composites: A study of the morphological,thermal, and viscoelastic properties

High density polyethylene (HDPE) with micro calcium carbonate (CaCO₃) masterbatch was pelletized by using a twin screw extruder and different ASTM specimens were molded by an injection molding machine. The morphology of the composites was characterized by scanning electron microscopy (SEM) and Image Analysis software. The dispersion and interfacial interaction between CaCO₃ and the polymer matrix were also investigated by SEM. The thermal properties of HDPE and its composites were investigated by differential scanning calorimetry (DSC). The crystallization process of the composites samples was found to be slightly different than that of the neat HDPE. Otherwise, the presence of CaCO₃ did not have a considerable effect on the melting behavior of the composites. Thermogravimetric analysis (TGA) revealed that the composites had better thermal stability than the neat HDPE resin as indicated by a higher temperature of 50% weight loss (T_50%) for the composites as compared to that of the neat resin. The viscoelastic properties of the composites and HDPE were also investigated via torsional and rotational techniques. The presence of CaCO₃ increased the shear modulus at low frequency of the composites at 80°C over that of the neat resin. However, at higher frequencies, the difference between the neat resin and the composites' shear modulus was less than that at low frequencies. The complex viscosity of the composite increased upon the addition of CaCO₃. However, the shear sensitivities of the neat resin and the microcomposite were similar. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Thermal and mechanical properties of linear low‐density polyethylene/low‐density polyethylene/wax ternary blends

The thermal and mechanical properties of uncrosslinked three‐component blends of linear low‐density polyethylene (LLDPE), low‐density polyethylene (LDPE), and a hard, paraffinic Fischer–Tropsch wax were investigated. A decrease in the total crystallinity with an increase in both LDPE and wax contents was observed. It was also observed that experimental enthalpy values of LLDPE in the blends were generally higher than the theoretically expected values, whereas in the case of LDPE the theoretically expected values were higher than the experimental values. In the presence of higher wax content there was a good correlation between experimental and theoretically expected enthalpy values. The DSC results showed changes in peak temperature of melting, as well as peak width, with changing blend composition. Most of these changes are explained in terms of the preferred cocrystallization of wax with LLDPE. Young's modulus, yield stress, and stress at break decreased with increasing LDPE content, whereas elongation at yield increased. This is in line with the decreasing crystallinity and increasing amorphous content expected with increasing LDPE content. Deviations from this behavior for samples containing 10% wax and relatively low LDPE contents are explained in terms of lower tie chain fractions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1748–1755, 2005     

Thermal properties and morphology of noncrosslinking linear low‐density polyethylene‐grafted acrylic acid

Noncrosslinking linear low‐density polyethylene‐grafted acrylic acid (LLDPE‐g‐AA) was prepared by melt‐reactive extrusion in our laboratory. The thermal behavior of LLDPE‐g‐AA was investigated by using differential scanning calorimetry (DSC). Compared with neat linear low‐density polyethylene (LLDPE), melting temperature (T_m) of LLDPE‐g‐AA increased a little, the crystallization temperature (T_c) increased about 4°C, and the melting enthalpy (ΔH_m) decreased with an increase in acrylic acid content. Isothermal crystallization kinetics of LLDPE and LLDPE‐g‐AA samples were carried out by using DSC. The overall crystallization rate of LLDPE was smaller than that of grafted samples. It showed that the grafted acrylic acid monomer onto LLDPE acted as a nucleating agent. Crystal morphologies of LLDPE‐g‐AA and LLDPE were examined by using SEM. Spherulite sizes of LLDPE‐g‐AA samples were lower than that of LLDPE. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2626–2630, 2002     

Morphology,structure, and rheological property of linear low‐density polyethylene grafted with acrylic acid

The chain structure, spherulite morphology, and rheological property of LLDPE‐g‐AA were studied by using electronspray mass spectroscopy, ¹³C–NMR, and rheometer. Experimental evidence proved that AA monomers grafted onto the LLDPE backbone formed multiunit AA branch chains. It was found that AA branch chains could hinder movement of the LLDPE main chain during crystallization. Spherulites of LLDPE became more anomalous because of the presence of AA branch chains. Rheological behavior showed that AA branch chains could act as an inner plasticizer at the temperature range of 170–200°C, which made LLDPE‐g‐AA easy to further process. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2538–2544, 2001     

Melt strength of linear low‐density polyethylene/low‐density polyethylene blends

Linear low‐density polyethylenes and low‐density polyethylenes of various compositions were melt‐blended with a batch mixer. The blends were characterized by their melt strengths and other rheological properties. A simple method for measuring melt strength is presented. The melt strength of a blend may vary according to the additive rule or deviate from the additive rule by showing a synergistic or antagonistic effect. This article reports our investigation of the parameters controlling variations of the melt strength of a blend. The reciprocal of the melt strength of a blend correlates well with the reciprocal of the zero‐shear viscosity and the reciprocal of the relaxation time of the melt. An empirical equation relating the maximum increment (or decrement) of the melt strength to the melt indices of the blend components is proposed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1408–1418, 2002     

Recycled milk pouch and virgin low‐density polyethylene/linear low‐density polyethylene based coir fiber composites

The viability of the thermomechanical recycling of postconsumer milk pouches [a 50 : 50 low‐density polyethylene/linear low‐density polyethylene (LDPE–LLDPE) blend] and their use as polymeric matrices for coir‐fiber‐reinforced composites were investigated. The mechanical, thermal, morphological, and water absorption properties of recycled milk pouch polymer/coir fiber composites with different treated and untreated fiber contents were evaluated and compared with those of virgin LDPE–LLDPE/coir fiber composites. The water absorption of the composites measured at three different temperatures (25, 45, and 75°C) was found to follow Fickian diffusion. The mechanical properties of the composites significantly deteriorated after water absorption. The recycled polymer/coir fiber composites showed inferior mechanical performances and thermooxidative stability (oxidation induction time and oxidation temperature) in comparison with those observed for virgin polymer/fiber composites. However, a small quantity of a coupling agent (2 wt %) significantly improved all the mechanical, thermal, and moisture‐resistance properties of both types of composites. The overall mechanical performances of the composites containing recycled and virgin polymer matrices were correlated by the phase morphology, as observed with scanning electron microscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Characterization of commercial linear low‐density polyethylene by TREF‐DSC and TREF‐SEC cross‐fractionation

A new technique for characterization of linear low‐density polyethylene (LLDPE) is presented in this report. The molecular structure of two commercial LLDPEs, produced by copolymerization of ethylene with 1‐butene over a Ziegler‐Natta and a metallocene catalyst, was investigated. The LLDPE resins were fractionated by temperature rising elution fractionation (TREF), and the TREF fractions were further analyzed by size exclusion chromatography and differential scanning calorimetry (DSC) coupled with successive nucleation/annealing (SNA). The cross‐fractionation techniques provided detailed information about the molecular structure of different types of LLDPEs; of particular interest is the TREF‐SNA‐DSC cross‐fractionation which allowed a direct observation of methylene sequence distribution and thus short chain branch (SCB) distribution. TREF‐size exclusion chromatography cross‐fractionation showed that the molar mass of the Ziegler‐Natta LLDPE increased monotonically with decreasing SCB, whereas the plot of M_w vs SCB for the metallocene LLDPE showed a maximum. TREF‐SNA‐DSC cross‐fractionation clearly showed that the metallocene LLDPE only had intramolecular heterogeneity in SCB distribution, whereas the Ziegler‐Natta LLDPEs exhibited both intermolecular and intramolecular heterogeneity. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 960–967, 2000     

TGA analysis of γ‐irradiated linear low‐density polyethylene

Linear low‐density polyethylene (LLDPE), based on butene‐1 or hexene‐1, was irradiated with γ‐rays under vacuum or in the presence of air. The study focused on the influence of the dose rate and the γ‐dose on the thermal properties of LLDPE. Differential scanning calorimetry, thermogravimetric analysis (TGA), and TGA/FTIR techniques were used to address the thermal behavior as a result of γ‐irradiation. During this irradiation, competition between crosslinking and scission reactions, subsequent to oxidation reactions, occurred in the polymeric material, which strongly depends on the experimental conditions. A decrease of the crystallinity for γ‐irradiated samples was observed in particular for samples irradiated under vacuum. This observation may be explained by increased hindrance of segment mobility due to crosslinking reactions that prevent crystal growth. TGA investigations revealed an enhancement of the thermal stability for samples irradiated under vacuum but not for those irradiated in air. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2790–2795, 2006     

Additives for ultraviolet‐induced oxidative degradation of low‐density polyethylene

Polyethylene (PE) is one of the most widely produced and widely used plastics in the world. Saturated hydrocarbons cannot absorb the energy of the light reaching earth, so the degradation process is rather slow; this, in return, causes disposal problems. On the other hand, it was observed that in the presence of oxygen and impurities in the polymer matrix, the degradation could be reduced to shorter time intervals. In this study, vanadium(III) acetyl acetonate (VAc), serpentine (SE), and Cloisite 30B (CL) were used as additives, both together and alone, and we followed the photodegradation of PE. The amount of VAc was kept constant at 0.2 wt %, whereas the amounts of SE and CL were varied between 1 and 4 wt %. The samples were irradiated by UV light for up to 500 h. Mechanical and spectroscopic measurements were carried out during certain time intervals to monitor the degradation. VAc containing PE showed the fastest degradation. The elongation at break values of these samples were reduced to half of the initial value of elongation at break within five days. Combinations of the CL and SE additives were also proven to accelerate the degradation of PE; this was followed by an increase in the carbonyl index, which was observed to be at least 10 times greater than that of pure PE. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43354.     

Degradation of polyethylene during extrusion. II. Degradation of low‐density polyethylene,linear low‐density polyethylene,and high‐density polyethylene in film extrusion

The degradation of different polyethylenes—low‐density polyethylene (LDPE), linear low‐density polyethylene (LLDPE), and high‐density polyethylene (HDPE)—with and without antioxidants and at different oxygen concentrations in the polymer granulates, have been studied in extrusion coating processing. The degradation was followed by online rheometry, size exclusion chromatography, surface oxidation index measurements, and gas chromatography–mass spectrometry. The degradations start in the extruder where primary radicals are formed, which are subject to the auto‐oxidation when oxygen is present. In the extruder, crosslinking or chain scissions reactions are dominating at low and high melt temperatures, respectively, for LDPE, and chain scission is overall dominating for the more linear LLDPE and HDPE resins. Additives such as antioxidants react with primary radicals formed in the melt. Degradation taking place in the film between the die orifice, and the quenching point is mainly related to the exposure time to air oxygen. Melt temperatures above 280°C give a dominating surface oxidation, which increases with the exposure time to air between die orifice and quenching too. A number of degradation products were identified—for example, aldehydes and organic acids—which were present in homologous series. The total amount of aldehydes and acids for each number of chain carbon atoms were appeared in the order of C5>C4>C6>C7?C2 for LDPE, C5>C6>C4>C7?C2 for LLDPE, and C5>C6>C7>C4?C2 for HDPE. The total amounts of oxidized compounds presented in the films were related to the processing conditions. Polymer melts exposed to oxygen at the highest temperatures and longest times showed the presence dialdehydes, in addition to the aldehydes and acids. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1525–1537, 2004     

Preparation and characterization of linear low‐density polyethylene/low‐density polyethylene/TiO2 membranes

Because of their special functions, the application of nanoscale powders has recently attracted both industrial and theoretical interest. In this study, nanoscale TiO₂, which exhibited a special UV absorption and consequent antibacterial function, was added to a low‐density polyethylene/linear low‐density polyethylene hybrid by melt compounding to yield functional composite membranes. TiO₂ exhibited an apparent induced nucleation effect on the crystallization of polyethylene, and the size of the crystallites decreased while the number increaed with the introduction of TiO₂; however, the crystallinity of polyethylene changed little. Also, TiO₂ exhibited an ideal dispersion in the membrane with an average size less than 100 nm, and this excellent dispersion provided the membranes extra UV absorption; moreover, the transparency of the membranes was maintained to satisfy common requirements. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 216–221, 2005     

Experimental estimation of gas‐transport properties of linear low‐density polyethylene membranes by an integral permeation method

In recent years, we have investigated gas‐transport phenomena in coextruded linear low‐density polyethylene (LLDPE) membranes. For the most part, coextruded LLDPE membranes were investigated because of their excellent mechanical properties, which explain their extensive use in the packaging industry. Because of the small thickness of coextruded LLDPE membranes, significant errors can be involved in the determination of the diffusion coefficient of gases in the membranes by the time‐lag method. To obtain more precise transport parameters for LLDPE membranes, we determined the permeability and diffusion coefficients for O₂, CO₂, He, and N₂ from 298 to 348 K by employing an alternative method recently developed. The results indicate that the procedure used in this study for determining the diffusivity of gases in membranes was precise and more efficient than a method based on the evaluation of the time‐lag parameter. With respect to permeability, the coefficients obtained in this work agree satisfactorily with those obtained by the time‐lag method. In general, the permeability and diffusivity results are in satisfactory agreement with the literature values reported for semicrystalline polyethylene membranes. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3013–3021, 2001     

Preparation and characterization of linear low‐density polyethylene/dickite nanocomposites prepared by the direct melt blending of linear low‐density polyethylene with exfoliated dickite

Dickite particles were exfoliated by the thermal decomposition of molecular urea in the interlayer of dickite. The exfoliated dickite (ED) was composed with linear low‐density polyethylene (LLDPE) to prepare a novel LLDPE/dickite nanocomposite (LDN‐5). X‐ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were used to evaluate the exfoliation effect. FTIR spectra showed that the inner‐surface hydroxyls of dickite decreased because of the sufficient exfoliation of the dickite layers. The 001 diffraction of dickite in the XRD pattern almost disappeared after exfoliation; this indicated the random orientation of dickite platelets. SEM and TEM micrographs confirmed the effective thermal decomposition of the interlamellar molecular urea ED layers, which resulted in smaller particle sizes and better dispersions of dickite in the resulting LLDPE/dickite composite. The microstructure of LDN‐5 showed that most of the dickite platelets were exfoliated and homogeneously dispersed in the LLDPE; this led to increases in the anticorrosion properties and thermal stabilities of LDN‐5. The results of salt‐spray tests illustrated that the corrosion rate of the iron coupon decreased from 23% (LLDPE packing) to 0.4% (LDN‐5 packing). Moreover, the thermal degradation temperature corresponding to a mass loss of 10% increased from 330°C (pure LLDPE) to 379°C (LDN‐5). © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Study on molecular chain heterogeneity of linear low‐density polyethylene by cross‐fractionation of temperature rising elution fractionation and successive self‐nucleation/annealing thermal fractionation

The molecular chain heterogeneity of commercial linear low‐density polyethylene (LLDPE) was investigated by cross‐fractionation of temperature rising elution fractionation (TREF) and successive self‐nucleation/annealing (SSA) thermal fractionation by use of DSC. The results indicate that the linear relationships between crystallinity or melting temperature and the elution temperature are confirmed by TREF fractions. Intermolecular heterogeneity exists in the original LLDPE, whereas there is less intermolecular heterogeneity in the TREF fractions. After SSA thermal fractionation, the multiple endothermic peaks for both LLDPE and their TREF fractions are mainly attributed to the heterogeneities of ethylene sequence length (ESL) and lamellar thickness. The statistical terms, including weighted mean L _w, arithmetic mean L _n, and broad index L _w/L _n, were introduced to evaluate the heterogeneities of ESL and lamellar thickness of polyethylene. The difference of broadness index indicates that TREF fractions of LLDPE have less inter‐ and intramolecular heterogeneities of both ESL and lamellar thickness than those of the original LLDPE. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1710–1718, 2004