Air permeability of electrospun polyacrylonitrile nanoweb

Ultrafine fibers were spun from polyacrylonitrile (PAN) solution in N,N‐dimethylformamide using a homemade electrospinning setup. Fibers with diameter ranging from 80 to 340 nm were obtained. Fiber size and fiber size distribution were investigated for various concentration, applied voltage, and tip‐to‐collector distance using image analysis. The diameters of the electrospun fibers increase when increasing the solution concentration and decrease slightly when increasing the voltage and needle tip‐to‐collector distance. Porosity and air permeability are vital properties in applications of electrospun nanofibrous structures. In this study, effects of process parameters on the porosity and air permeability of electrospun nanoweb were investigated as well. Results of statistical analysis showed that solution concentration and applied voltage have significant influences on pore diameters. It was concluded that nanofiber diameter played an important role on the diameter of pores formed by the intersections of nanofibers. A more realistic understanding of porosity was obtained and a quantitative relationship between nanoweb parameters and its air permeability was established by regression analysis. Two separate models were constructed for predicting air permeability in relation to process parameters. Optimization of electrospinning process for producing nanoweb with desirable air permeability is well achieved by these models. The models presented in this study are of high importance for their ability to predict the air permeability of PAN nanoweb both by process or structure parameters. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

静电纺间位芳纶纳米纤维的制备工艺参数

通过静电纺丝方法,将氯化锂/N,N–二甲基乙酰胺(Li Cl/DMAc)溶解间位芳纶(PMIA)制备了PMIA纳米纤维,探索了溶液浓度、接收距离、纺丝电压及接收速度等工艺参数对纤维形貌及其直径分布的影响。通过扫描电子显微镜观察了PMIA纳米纤维形貌及应用Image-J软件测量统计了PMIA纤维直径。结果表明,溶液浓度为8%~10%、纺丝电压为16~18 k V、接收距离为15~20 cm,接收速度60~80 r/min的范围内,间位芳纶纳米纤维成型良好,直径分布范围为100~120 nm;PMIA纳米纤维直径随着溶液浓度的减小、静电电压的增加而减小,随着接收速度的增加纤维取向增加。     

Assessment of parameters influencing fiber characteristics of chitosan nanofiber membrane to optimize fiber mat production

Electrospun chitosan nanofiber mats have been obtained using chitosan solutions in a mixture of trifluoroacetic acid and dichloromethane. The relationship between processing parameters (solvent composition, polymer concentration in the solution, feeding rate, applied voltage, traveling distance between the needle, and the collector) and fiber morphology was studied. Taguchi's methodology was followed to determine which parameters have the strongest influence on mean fiber diameter and fiber homogeneity. Chitosan nanofibers obtained with this procedure were water soluble due to the protonation of amine side groups but were successfully neutralized by immersion in calcium carbonate solutions. It was established that fiber diameter is mainly determined by the solution concentration and the distance from the needle to the collector while other parameters have less influence. The set of parameters that produce the thinnest fibers were a concentration of 8 wt%, a TFA/DCM ratio of 80:20 (v/v%), a voltage of 30 kV, a flow rate of 6.0 mL/h, a gap distance of 10 cm, using a needle diameter of 0.5, allowing to produce randomly oriented mats with a mean fiber thickness of 66 nm. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

小麦蛋白/聚乙烯醇复合纳米纤维的制备及其表征

以小麦蛋白、聚乙烯醇(PVA)为原料,采用静电纺丝法制备小麦蛋白/PVA共混复合纳米纤维,重点研究纺丝液质量分数、电压、接收距离对纤维形态的影响,利用扫描电镜、傅里叶变换红外光谱、X-射线衍射光谱对纤维的形态与结构进行表征。结果表明:在纺丝液质量分数10%、小麦蛋白与PVA质量比8∶2、电压12 kV、接收距离10 cm的条件下,可以制备平均直径为280 nm左右的均一、表面光滑的纳米纤维。小麦蛋白与PVA复合后,分子间以氢键结合。     

静电纺丝工艺参数对丝素/壳聚糖纳米纤维的形貌及直径的影响

以98%的甲酸为溶剂,不同质量分数的再生丝素溶液和3.5%的壳聚糖溶液以质量比70:30共混静电纺丝。用扫描电子显微镜(SEM)观察了丝素质量分数、电压和极距(喷丝口到收集装置的距离)对丝素/壳聚糖纳米纤维的形貌及直径的影响。正交试验结果表明:在丝素/壳聚糖溶液静电纺丝的工艺参数中,对纤维平均直径的影响因素由大到小依次为丝素质量分数、电压、极距。单因素试验表明:丝素/壳聚糖纳米纤维的平均直径及其分布范围随丝素质量分数的增加而增大;在15￣30kV范围内纤维的平均直径随电压增大而减小;当极距大于12cm时,对纤维直径影响不大。最佳工艺条件为:丝素质量分数13%,电压30kV,极距为12cm,制得的纳米纤维平均直径104nm。     

Preparation of poly(ether sulfone) nanofibers by gas‐jet/electrospinning

Poly(ether sulfone) (PES) nanofibers were prepared by the gas‐jet/electrospinning of its solutions in N,N‐dimethylformamide (DMF). The gas used in this gas‐jet/electrospinning process was nitrogen. The morphology of the PES nanofibers was investigated with scanning electron microscopy. The process parameters studied in this work included the concentration of the polymer solution, the applied voltage, the tip–collector distance (TCD), the inner diameter of the needle, and the gas flow rate. It was found from experimental results that the average diameter of the electrospun PES fibers depended strongly on these process parameters. A decrease in the polymer concentration in the spinning solutions resulted in the formation of nanofibers with a smaller diameter. The use of an 18 wt % polymer solution yielded PES nanofibers with an average diameter of about 80 nm. However, a morphology of mixed bead fibers was formed when the concentration of PES in DMF was below 20 wt % during gas‐jet/electrospinning. Uniform PES nanofibers with an average diameter of about 200 nm were prepared by this electrospinning with the following optimal process parameters: the concentration of PES in DMF was 25 wt %, the applied voltage was 28.8 kV, the gas flow was 10.0 L/min, the inner diameter of the needle was 0.24 mm, the TCD was 20 cm, and the flow rate was 6.0 mL/h. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Morphology of electrospun nylon‐6 nanofibers as a function of molecular weight and processing parameters

In the present study, the morphology and mechanical properties of nylon‐6 nanofibers were investigated as a function of molecular weight (30,000, 50,000, and 63,000 g/mol) and electrospinning process conditions (solution concentration, voltage, tip‐to‐collector distance, and flow rate). Scanning electron micrographs (SEM) of nylon‐6 nanofibers showed that the diameter of the electrospun fiber increased with increasing molecular weight and solution concentration. An increase in molecular weight increases the density of chain entanglements (in solution) at the same polymer concentration; hence, the minimum concentration to produce nanofibers was lower for the highest molecular weight nylon‐6. The morphology of electrospun fibers also depended on tip‐to‐collector distance and applied voltage concentration of polymer solution as observed from the SEM images. Trends in fiber diameter and diameter distribution are discussed for each processing variable. Mechanical properties of electrospun nonwoven mats showed an increase in tensile strength and modulus as a function of increasing molecular weight. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

聚L-乳酸/菜籽蛋白共混纳米纤维毡的制备与表征

以聚L-乳酸、菜籽蛋白为原料,高压静电纺丝制备聚L-乳酸(PLLA)/菜籽蛋白共混复合纳米纤维毡,考察了不同电压、极距和三氟乙酸添加量对纳米纤维形态及直径的影响,采用傅里叶变换红外光谱(FT-IR)、扫描电镜(SEM)和X-射线衍射(XRD)对相关产物进行结构表征。结果表明:复合纤维中PLLA与菜籽蛋白之间以氢键结合,PLLA的结晶性能降低;PLLA纺丝溶液中,菜籽蛋白的三氟乙酸溶液的适量引入可显著提高纺丝速率。在PLLA质量浓度为24%的氯仿溶液中,6.5%菜籽蛋白的三氟乙酸溶液加入量为0.25 mL,电压16 kV,极距10 cm的条件下,可快速制备平均直径622 nm的PLLA/菜籽蛋白复合纳米纤维毡,纺丝速率达到5.2 mg/min。     

Splashing needleless electrospinning of nanofibers

This article proposes a new needleless electrospinning apparatus applying the method of splashing polymer solution onto the surface of a metal roller spinneret. When a high voltage is applied, many spinning jets form on the free surface of polymer solutions. Multiple electrified jets undergo strong stretching and bending instability, solvent evaporates, and solidified nanofibers deposit on the collector, as in an ordinary single‐needle electrospinning process. The production of nanofibers is enhanced by 24–45 times comparing with a single‐needle system. And the productivity is easy to scale up. The effects of processing parameters, including solution concentration, applied voltage, distance between spinneret to collector, and rotational speed of the roller spinneret on the morphology of nanofibers are investigated in this article. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

A comprehensive study on Plantago ovata/PVA biocompatible nanofibers: Fabrication,characterization, and biological assessment

In this study, a biocompatible nanofiber is fabricated using Plantago ovata mucilage (POM) combined with polyvinyl alcohol (PVA), which is considered as a non-toxic polymer. High quality nanofibers were produced by controlling the electrospinning parameters after selecting an appropriate solvent for the POM/PVA combination (12% PVA and 3% POM). Electrospinning parameters, including high voltage, distance from collector to tip, feed rate and POM to PVA proportion were optimized following preparation of an aqueous POM/PVA solution. Using the results of scanning electron microscopy, the optimized electrospinning conditions for producing POM/PVA nanofibers were determined (high voltage = 18 kV, distance = 15 cm, feed rate = 0.125 ml/hr, PMM/PVA = 50/50) and uniform nanofibers with an average diameter of 250 nm were produced. The POM/PVA nanofiber sample was evaluated by determining the mechanical strength, characterization of produced nanofiber morphology, and investigating the cell viability by applying MTT assay. The bands for both POM and PVA from FTIR results showed that the samples remained stable. The tensile strength results showed that blending POM with PVA solution enhanced the Young's modulus by factor of 3.2 (0.2 MPa to 0.64 MPa). The MTT analysis on POM/PVA cell lines proved that the produced nanofiber considerably enabled the cellular proliferation. Enhancement in these analysis indicated how POM-based nanofibers is a promising scaffold for cell culture, drug delivery systems and food additives.     

Effect of air blowing on the morphology and nanofiber properties of blowing‐assisted electrospun polycarbonates

Polycarbonate (PC) nanofibers are prepared using the air blowing‐assisted electrospinning process. The effects of air blowing pressure and PC solution concentration on the physical properties of fibers and the filtration performance of the nanofiber web are investigated. The air blowing‐assisted electrospinning process produces fewer beads and smaller nanofiber diameters compared with those obtained without air blowing. Uniform PC nanofibers with an average fiber diameter of about 0.170 μm are obtained using an applied voltage of 40 kV, an air blowing pressure of 0.3 MPa, a PC solution concentration of 16%, and a tip‐to‐collection‐screen distance (TCD) of 25 cm. The filtration efficiency improvement of the air blowing‐assisted electrospun web can be attributed to the narrow distribution of fiber diameter and small mean flow pore size of the electrospun web. Performance results show that the air blowing‐assisted electrospinning process can be applied to produce PC nanofiber mats with high‐quality filtration. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

电纺法制备聚丙烯腈基纳米碳纤维

用电纺法制备了聚丙烯腈（PAN）纳米纤维,用场发射扫描电镜（FESEM）对其形态进行了研究,讨论了不同工艺参数对纤维直径和分散形态的影响。结果发现,纤维直径随着浓度的增加而增大,随着电压升高而减小,接收距离和溶剂类型对纤维直径的影响不大。将形态最好的纤维在240℃下进行活化处理,然后将活化处理过的纤维在氮气氛中煅烧,用FESEM观察了煅烧的纤维直径及形态的变化,红外（IR）分析了纤维化学结构的变化,证实了经900℃煅烧后的纤维为碳纳米纤维。     

静电纺工艺参数对聚己内酯纳米纤维直径的影响

用静电纺丝法制备组织工程所需的纳米纤维及材料,在实验中主要研究了基本的工艺参数对所获纤维直径的影响。纤维或非织造膜由两种溶剂系统所制备:氯仿与N,N-二甲基甲酰胺(DMF)的混合剂及含少量(约40μg)嘧啶的乙酸溶液。为了研究聚合物浓度、DMF含量、施加电压、极距、溶剂系统等因素的影响,使用了扫描电子显微镜、溶液黏度仪、溶液电导率测试仪等。结果表明:随着聚合物浓度上升,纤维的直径先增加后减小;随着溶液中DMF含量的增加,纤维直径不断减小;电压对纤维直径无明显的影响;极距需适中,过大过小都会产生珠状纤维;含少量嘧啶(40μg的乙酸溶剂所获得的聚己内酯(PCL)纳米纤维比由氯仿和DMF的混合溶剂所获得的PCL纳米纤维更加细而均匀。     

静电纺参数对纳米纤维直径及定向性的影响

利用静电纺丝技术制备纳米级聚丙烯腈(PAN)纤维,通过正交实验分析了溶液浓度、接收距离、针头探出距离、电压、溶液流速等参数对纤维直径分布及定向性的影响。结果证明,溶液浓度对纤维直径分布及定向性的影响最显著,并选出最优化实验方案。     

Thermal and morphological properties of PVA/4‐vinylbenzene boronic acid hybrid nanofibrous

The aim of this study was to investigate the preparation and characterization of PVA and PVA/4‐VBBA (4‐Vinylbenzene boronic acid) hybrid electrospun nanofiber mat. PVA was mixed with cross‐linkable 4‐Vinylbenzene boronic acid (4‐VBBA), enabling the polymer to cross‐link upon UV irradiation. The photo‐cross‐linking reaction was characterized by a Fourier transform infrared spectroscopy. The structure and morphology of electrospun membranes were investigated by scanning electron microscopy (SEM). SEM images showed that the nanofiber diameter and the nanostructured morphology depended on solution viscosity, applied electric voltage(AV), tip to collector distance (TCD), and the amount of the 4‐VBBA. The thermal properties of PVA and PVA/4‐VBBA hybrid nanofibers were investigated by thermo gravimetric analysis. The photo‐crosslinked nanofibers were insoluble in water. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Influence of the processing parameters on needleless electrospinning from double ring slits spinneret using response surface methodology

Needleless electrospinning technology was an effective processing method which can fabricate large scale nanofibers. We first developed a novel double rings slit spinneret to overcome the shortcomings of current needleless electrospinning spinnerets. The solution of the flow rate was controlled accurately by peristaltic control pump. Response surface methodology was adopted to investigate the influence of the processing parameters on the morphology and diameter of nanofibers. The main spinning processing parameters comprised solution concentration, applied voltage, collection distance and solution flow rate. The analysis of variance was used to evaluate response surface reduced quadratic model for nanofiber diameter. The linear and quadratic coefficients were obtained. The morphology of nanofibers was observed by scanning electron microscopy. Effects of different processing parameters on the nanofiber mean diameter have been discussed. Predicated values have a good agreement with actual values for nanofiber diameter. Actual nanofiber diameter ranges from129.15 to 404.70 nm with different process parameters. Mechanical properties of nanofiber membrane have been investigated. High quality and high throughout nanofiber could be continuously produced. This novel needleless electrospinning spinneret has a great potential for large scale nanofibers production to promote electrospinning technology development. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46407.     

Electrospinning of polyacrylonitrile solutions containing diluted sodiumthiocyanate

The effect of NaSCN salt on the spinnability of polyacrylonitrile (PAN) solutions, its resulting morphology, mechanical property, and the flame resistance of the resulting electrospun nanofibers were studied. The intent was to develop a method to produce nanosized carbon fiber precursors with good properties. Electrospun PAN nanofibers from 9.7–9.9 wt% PAN/sodiumthiocyanate (NaSCN) (aq)/Dimethylformamide (DMF) solutions with 1.0–2.9 wt% NaSCN (aq), and 10–15 wt% PAN/DMF solutions without salt exhibited good spinnability and morphology with no beading in the range of applied voltage (18–20 kV) and take‐up velocity (9.8–12.3 m/s). The relatively high take‐up velocity produced good yarn alignment. The diameter distributions of the PAN nanofibers containing the NaSCN salt were narrower than those of the PAN/DMF nanofibers without the salt. It was determined that the maximum content of salt for production of electrospun PAN nanofibers with good morphology was below 3.8 wt% (40 wt% based on PAN). The salt concentration can positively influence on the narrow diameter distributions of the resulting electrospun fibers. Also, it could be confirmed that the salt effect on mechanical property and flame resistance of electrospun PAN nanofibers. In particular, the elongation of the PAN nanofiber with 2.9 wt% NaSCN (aq) was significantly increased as much as 186% compared with that of 10 wt% PAN nanofiber without the salt. The flame resistance and mechanical properties of the stabilized PAN nanofibers with NaSCN (aq) increased after oxidization process. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers.     

Fabrication of PMMA/zeolite nanofibrous membrane through electrospinning and its adsorption behavior

The present work investigates the effect of various solution parameters and electrospinning parameters on the characteristics of electrospun nanofibrous membranes. Scanning electron microscopy was used to analyze the surface morphology of the nanofibrous membrane. Adsorption test on methyl orange was also carried out and analyzed using the UV–vis. Results showed that increasing voltage decreased mean nanofiber diameter. Meanwhile, increasing PMMA concentration, feed rate, distance between collector‐and‐needle tip increased mean nanofiber diameter. Zeolite concentration and needle size did not affect the surface morphology significantly. The UV–vis spectra of the adsorption test showed that ～93%, 85.5%, and 78% of methyl orange were adsorbed for 30, 50, and 100 mg L^?1 initial dye concentration, respectively, within 11 min. The maximum adsorption capacity was found to be 95.33 mg g^?1. Therefore, PMMA/zeolite nanofibrous membranes possess the adsorption capability toward effective dye removal. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44450.     

Electrospinning silica/polyvinylpyrrolidone composite nanofibers

Small diameter nanofibers of silica and silica/polymer are produced by electrospinning silica/polyvinylpyrrolidone (SiO₂/PVP) mixtures composed of silica nanoparticles dispersed in polyvinylpyrrolidone solutions. By controlling various parameters, 380 ± 100 nm diameter composite nanofibers were obtained with a high silica concentration (57.14%). When the polymer concentration was low, “beads‐on‐a‐string” morphology resulted. Nanofiber morphology was affected by applied voltage and relative humidity. Tip‐to‐collector distance did not affect the nanofiber diameter or morphology, but it did affect the area and thickness of the mat. Heat treatment of the composite nanofibers at 200°C crosslinked the polymer yielding solvent‐resistant composite nanofibers, while heating at 465°C calcined and selectively removed the polymer from the composite. Crosslinking did not change the nanofiber diameter, while calcined nanofibers decreased in diameter (300 ± 90 nm) and increased in surface area to volume ratio. Nanofibers were characterized by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40966.     

Use of artificial neural networks to determine parameters controlling the nanofibers diameter in electrospinning of nylon‐6,6

This study aimed to find out the primary factors influencing the diameter of electrospun nanofibers of nylon‐6,6 using artificial neural networks (ANNs). Four variables, namely, polymer concentration, working distance, injection rate, and applied voltage were considered as input parameters and the nanofibers diameter measured by scanning electron microscopy was taken as the output. The data were modeled and validated against a set of unseen data. The generated model was used to study the interactions occurring between the input variables and their effect on the diameter. Results show that the injection rate and the polymer concentration are major factors affecting the nanofibers diameter with inverse and direct relations with the diameter, respectively, while the working distance and the applied voltage have direct but minor effects on nanofibers diameter. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci 124:1589–1597, 2011