Effect of the viscosity and processing parameters on the surface resistivity of polypropylene/multiwalled carbon nanotube and ethylene–propylene–diene/multiwalled carbon nanotube nanocomposites

In this study, relatively large amounts of polypropylene (PP) and ethylene–propylene–diene (EPDM) were melt‐mixed with multiwalled carbon nanotubes (MWCNTs). Although the melt‐compounding method has many advantages, the uniform dispersion of carbon nanotubes in the polymer matrix is still the most challenging task. Because the electrical conductivity of composites is strongly influenced by the filler's state of dispersion and the extent of filler breakage during processing, the effects of the viscosity and processing conditions, such as the mixing time, rotor speed, and cooling rate, on the surface resistivity were studied. The PP/MWCNT nanocomposites displayed a high dependence of surface resistivity on the cooling rate, and the EPDM/MWCNT nanocomposites displayed a higher surface resistivity at the same content of MWCNTs and less dependence of surface resistivity on the cooling rate compared with PP/MWCNT nanocomposites. The increased surface resistivity of the EPDM/MWCNT nanocomposites was observed when EPDM with higher viscosity was used to prepare the EPDM/MWCNT nanocomposites. By increasing the rotor speed, lower surface resistivity was obtained in the PP/MWCNT nanocomposites. However, by increasing the rotor speed, a higher surface resistivity was obtained in the EPDM/MWCNT nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Thermal behavior and morphological and rheological properties of polypropylene and novel elastomeric ethylene copolymer blends

The thermal behavior including melting and crystallization behavior and morphological and rheological properties of the blends based on an isotactic polypropylene and a novel maleated elastomeric ethylene copolymer were investigated in this work. The addition of an elastomer to polypropylene (PP) was found not to change the PP crystalline structure significantly when cooled quickly from the melt. On recrystallization at a lower cooling rate, the elastomer promotes the formation of β?pseudohexagonal PP in PP‐rich blends. In elastomer‐rich compositions, heterogeneous nucleation is hindered and homogeneous nucleation takes place. These phenomena are revealed by morphology observation: that, with increasing of the elastomer content, the system undergoes PP continuous, dual‐phase continuity and PP‐dispersed morphologies. The blend viscosity at a low shear rate range increases continuously with increasing elastomer content and shows positive deviations from the additivity rule. In the terminal zone, the dynamic storage modulus of the blends shows positive deviation from the simple mixing rule and the maximum deviation lies in the composition range of dual‐phase continuity which could be caused by a large increase in the interfacial tension. The Cox–Merz rule does not hold for the blends because of the two‐phase heterogeneous structure and its variation in steady and oscillatory shear flow. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3430–3439, 2002     

Effects of single‐walled carbon nanotubes on the crystallization behavior of polypropylene

Polypropylene matrix composites reinforced with single‐walled carbon nanotubes (SWNTs) were produced with different nanotube concentrations. The characterization of these new materials was performed by differential scanning calorimetry and Raman and Fourier transform infrared spectroscopy to obtain information on the matrix–nanotube interaction, on the crystallization kinetics of polypropylene, and especially on the macrostructure and organization of the nanotubes in the composite. On the one hand, the results confirmed the expected nucleant effect of nanotubes on the crystallization of polypropylene, but on the other hand, this effect was not linearly dependent on the SWNT content: there was a saturation of the nucleant effect at low nanotube concentrations. Raman spectroscopy was successfully applied to demonstrating that in the composite films, the crystallization kinetics were strongly affected by the distance between the nanotube bundles as a result of a different intercalation of the polymer. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 708–713, 2003     

Effect of the polymer microstructure on the behavior of syndiotactic polypropylene/organophilic layered silicate composites

Syndiotactic polypropylenes (sPPs) with several microstructures (i.e., syndiotacticities and molecular weights) and synthesized by means of two metallocenic catalysts were melt‐blended with 1 and 3 wt % organophilic layered silicates in the presence of a compatibilizer. X‐ray diffraction and transmission electron microscopy analysis showed that the clay was well dispersed in the composites, although the filler morphology depended on the polymer microstructure. Polypropylenes with low syndiotacticities and molecular weights presented the best clay dispersion. Nonisothermal differential scanning calorimetry analysis showed that the polymer microstructure and the clay content modified the thermal behavior of the composites. The compatibilizer and the clay acted as nucleant agents to increase the crystallization temperature of the matrix. Moreover, the double endothermic peak observed during heating scan and associated with the melt/recrystallization/remelt processes of the pure polymer matrix was reduced in the composites. With regard to the mechanical properties under tensile conditions, a synergic effect of the compatibilizer and the clay was observed. In particular, the addition of the compatibilizer alone was able to increase by about 20% the elastic modulus relative to the neat samples, whereas increases between 35 and 50% were measured when the clay was also added, depending on the polymer microstructure. Our results show that the microstructure of sPPs had strong effects on the behavior of its composites with clay in the presence of a compatibilizer. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Thermal stability of polypropylene/carbon nanofiber composite

Thermal stability of polypropylene and carbon nanofibre composite system has been studied using Thermogravimetric Analysis, Limited Oxygen Index (LOI), Flammability, Calorimetry, and Oxidation Induction Time techniques. Definite improvement in thermo‐oxidative stability of the composite system has been observed. Improvement in LOI and a distinct change in the burning characteristics suggest a reduction in potential fire hazards. The nanocomposite system will have enhanced anti‐ageing characteristics and require more stringent conditions for the initiation of burning and the ultimate impact of burning will be less. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3574–3578, 2006     

Crystallization and melting behavior of nano‐CaCO3/polypropylene composites modified by acrylic acid

Nano‐CaCO₃/polypropylene (PP) composites modified with polypropylene grafted with acrylic acid (PP‐g‐AA) or acrylic acid with and without dicumyl peroxide (DCP) were prepared by a twin‐screw extruder. The crystallization and melting behavior of PP in the composites were investigated by DSC. The experimental results showed that the crystallization temperature of PP in the composites increased with increasing nano‐CaCO₃ content. Addition of PP‐g‐AA further increased the crystallization temperatures of PP in the composites. It is suggested that PP‐g‐AA could improve the nucleation effect of nano‐CaCO₃. However, the improvement in the nucleation effect of nano‐CaCO₃ would be saturated when the PP‐g‐AA content of 5 phf (parts per hundred based on weight of filler) was used. The increase in the crystallization temperature of PP was observed by adding AA into the composites and the crystallization temperature of the composites increased with increasing AA content. It is suggested that the AA reacted with nano‐CaCO₃ and the formation of Ca(AA)₂ promoted the nucleation of PP. In the presence of DCP, the increment of the AA content had no significant influence on the crystallization temperature of PP in the composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2443–2453, 2004     

Rheological behavior of polypropylene/novolac blends

The rheological behavior of polypropylene/novolac blends was investigated with special reference to the effects of the blend ratio, compatibilization, and dynamic cure. The polypropylene and all the polypropylene/novolac blends presented evidence of shear‐thinning behavior. The novolac, compatibilizer, and dynamic cure had dramatic effects on the rheological behavior of the polypropylene. Various rheological plots, including plots of the viscosity, storage modulus, loss modulus, and loss angle, Han plots, and Cole–Cole plots, were used to analyze the polypropylene/novolac blends. The results showed that the compatibilization together with the dynamic cure could increase the viscosity and modulus because of the formation of a grafting polymer between the maleic anhydride grafted polypropylene and the curing novolac resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Applications of rheological torque–time curves to the study of thermooxidative degradation of polypropylene powder

The torque–time curves of polypropylene (PP) powder treated under various thermooxidative degradation conditions were obtained through processing in the mixing chamber of a rheometer. Meanwhile, the Fourier transform infrared (FTIR) spectra of the corresponding samples were determined, and the quantitative analysis of the carbonyl indices of the FTIR spectra of the samples of the PP powder was carried out to provide evidence for the rheological characterization. PP granules, to which an antideteriorant was added before they were commercially supplied so good antidegradation could be achieved, was investigated for the sake of contrast. The analysis of the experimental results showed that the height of the torque–time curve of the PP powder and the corresponding value of the equilibrium torque could be used to characterize or evaluate the variations of the thermooxidative degradation of the PP powder. Under the same processing conditions, the heights of the torque–time curves of the PP powder and the corresponding values of the equilibrium torque decreased with the enhancement of the thermooxidative degradation treatment before mixing; on the contrary, the heights and areas of the characteristic bands of the carbonyl groups in the FTIR spectra of the PP powder and the corresponding values of the carbonyl index increased. The quantitative analysis of the FTIR spectra provided evidence for the conclusion that the heights of the torque–time curves of the PP powder and the corresponding values of the equilibrium torque could be used to characterize or evaluate the thermooxidative degradation of the PP powder. If the treatment under thermooxidative degradation conditions weakened or the degradation of the PP powder just began (i.e., in the viscosity range for processability), the evaluation method using the heights of the torque–time curves of the PP powder or the corresponding values of the equilibrium torque could provide more sensitivity than the method using the values of the carbonyl index. Consequently, the method using the heights of the torque–time curves to evaluate the thermooxidative degradation of the PP powder had its advantages. The application of the torque–time curves could be used to evaluate not only the variation of the thermooxidative degradation of the PP powder treated under aging conditions before mixing but also the variation of the degradation, including the mechanochemical degradation, of the PP powder during the period of mixing. The dependence of the variation of the degradation of the polymer on the processing time during mixing could be evaluated by the study of the variation of the torque–time curves. It can be concluded that the application of torque–time curves to the evaluation of degradation of PP powder has the advantages of being convenient, real‐time, in situ, online, and production‐oriented. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of carbon nanotubes on dynamic mechanical properties,TGA, and crystalline structure of polypropylene

This paper is devoted to the preparation of thermoplastic nanocomposites of polypropylene (PP) and different amounts of single‐walled carbon nanotubes (SWNTs) in the range 0.25–2 wt %. The effect of SWNT content on the dynamic mechanical behavior, thermal degradation, crystalline structure, and the kinetic crystallizability of PP were studied. The results obtained from dynamic mechanical thermal analyzer (DMTA) showed that the maximum storage modulus was achieved when 1 wt % SWNT was added into the pristine polymer. Thermal stability of the nanocomposites was measured by thermogravimetric analyzer (TGA). From the TGA results, it was found that the weight fraction of PP which was located at the interface for the nanocomposite containing 0.5% SWNT was about 60%, and this value did not change much with the addition of higher amounts of SWNT. Moreover, the thickness of the interface between PP and SWNT was estimated to be of the order of 10¹ nm which is very close to the radii of gyration of PP molecular chains. Wide angle X‐ray diffractometer (WAXD) was used to explore the crystalline structure of water and slow‐cooled samples. It was found that the crystallization of PP in 040 lattice plane increased for the nanocomposites compared with PP for both cooling rates studied. It was also found that the kinetic crystallizability values were nearly the same for PP and the nanocomposites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Nonisothermal crystallization behavior of highly exfoliated polypropylene/clay nanocomposites prepared by in situ polymerization

Polypropylene/clay nanocomposites (PPCNs) were prepared via an in situ polymerization method with a Ziegler–Natta/clay compound catalyst in which the MgCl₂/TiCl₄ catalyst was embedded in the clay galleries. The wide‐angle X‐ray diffraction and transmission electron microscopy results showed that the clay particles were highly exfoliated in the polypropylene (PP) matrix. The nonisothermal crystallization kinetics of these PPCNs were investigated by differential scanning calorimetry at various cooling rates. The nucleation activity were calculated by Dobreva's method to demonstrate that the highly dispersed silicate layers acted as effective nucleating agents. The Avrami, Jeziorny, Ozawa, and Mo methods were used to describe the nonisothermal crystallization behavior of the PP and PPCNs. Various parameters of nonisothermal crystallization, such as the crystallization half‐time, crystallization rate constant, and the kinetic parameter F(t), reflected that the highly exfoliated silicate layers significantly accelerated the crystallization process because of its outstanding nucleation effect. The activation energy values of the PP and PPCNs determined by the Kissinger method increased with the addition of the nanosilicate layers. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical properties of Mg(OH)2/polypropylene composites modified by functionalized polypropylene

Modified Mg(OH)₂/polypropylene (PP) composites were prepared by the addition of functionalized polypropylene (FPP); and acrylic acid (AA) and by the formation of in situ FPP. The effects of the addition of FPP and AA and the formation of in situ FPP on the mechanical properties of Mg(OH)₂/PP composites were investigated. Experimental results indicated that the addition of Mg(OH)₂ markedly reduced the mechanical properties of PP. The extent of reduction in notch impact strength of PP was higher than that in flexural strength and tensile strength. However, tensile modulus and flexural modulus increased with increased Mg(OH)₂ content. The addition of FPP facilitated the improvement in the flexural strength and tensile strength of Mg(OH)₂/PP composites. The higher the Mg(OH)₂ content was, the more significant the effect of FPP was. The incorporation of AA resulted in further increased mechanical properties, in particular the flexural strength, tensile strength, and notch impact strength of Mg(OH)₂/PP composites containing high levels of Mg(OH)₂. It not only improved mechanical properties but also increased the flame retardance of Mg(OH)₂/PP composites. Although the mechanical properties of composites modified by the formation of in situ FPP were lower than those of composites modified by only the addition of AA in the absence of diamylperoxide, the mechanical properties did not decline with increased Mg(OH)₂ content. Moreover, the mechanical properties increased with increasing AA content. The addition of an oxidation resistant did not influence the mechanical properties of the modified Mg(OH)₂/PP composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2139–2147, 2003     

Evaluation of interfacial compatibility in wood flour/polypropylene composites by grafting isocyanate silane coupling agent on polypropylene

In this paper, the polypropylene was functionalized by isocyanate silane coupling agent grafted polypropylene (IS-g-PP), various characterization methods were conducted to evaluate the interfacial compatibility of WF/PP. The results indicated that IS-g-PP remarkably enhanced the interfacial adhesion between WF and PP with improved mechanical property, tensile strength was improved by 96.1%, and flexural strength was also increased apparently. According to the DSC results, the crystallization temperature of PP was decreased due to its enhanced interfacial adhesion. Most importantly, the use of IS-g-PP reinforced the storage modulus, loss modulus, and complex viscosity of WF/PP. These results demonstrated that IS-g-PP enhanced the interfacial interaction, and the mobility of PP chain was restrained, and was further confirmed by SEM analysis.     

Fracture morphology of Mg(OH)2/polypropylene composites modified by functionalized polypropylene

The morphologies of the fracture surface under impact and flexural testing of Mg(OH)₂/Polypropylene (PP) composites and their modified composites were investigated by scanning electron microscopy. Experimental results indicated that addition of functionalized polypropylene (FPP) and acrylic acid (AA) and the formation of in situ FPP changed the fracture morphologies of Mg(OH)₂/PP composites. We believe that addition of these modifiers improved the interfacial interaction and enhanced the interface adhesion between the particle and the matrix in Mg(OH)₂/PP composites. The degree of improvement was more significant in Mg(OH)₂/PP composites modified by the formation of in situ FPP. At low Mg(OH)₂ content, 2 phr AA exhibited a marked effect, but at high Mg(OH)₂ content, 4 phr AA afforded good effect. Due to the improved interface adhesion by interface interactions the fracture mechanism transformed from interface debonded fracture into a matrix fracture. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2148–2159, 2003     

Effect of long‐chain branches of polypropylene on rheological properties and foam‐extrusion performances

The effect of modifying polypropylene by the addition of long‐chain branches on the rheological properties and performance of foam extrusion was studied. Three polypropylenes, two long‐chain‐branched polypropylenes and a linear polypropylene, were compared in this study. The modification was performed with a reactive‐extrusion process with the addition of a multifunctional monomer and peroxide. The rheological properties were measured with a parallel‐plate and elongational rheometer to characterize the branching degree. The change from a linear structure to a long‐chain‐branched nonlinear structure increased the melt strength and elasticity of polypropylene. Also, there was a significant improvement in the melt tension and sag resistance for branched polypropylenes. Foaming extrusion was performed, and the effect of the process variables on the foam density was analyzed with Taguchi's experimental design method. For this study, an L₁₈(2¹3⁵) orthogonal array was used on six parameters at two or three levels of variation. The considered parameters were the polypropylene type, the blowing agent type, the blowing agent content, the die temperature, the screw speed (rpm), and the capillary die length/diameter ratio. As a result, the most significant factor that influenced the foam density was the degree of long‐chain branching of polypropylene. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1793–1800, 2005     

Thermal and mechanical properties of a polypropylene nanocomposite

An experimental polypropylene (PP) nanocomposite, containing approximately 4 wt % of an organophilic montmorillonite clay, was prepared and characterized, and its properties were compared with those of talc‐filled (20–40 wt %) compositions. Weight reduction, with maintained or even improved flexural and tensile moduli, especially at temperatures up to 70°C, was a major driving force behind this work. By a comparison with the analytical data from a nylon 6 (PA‐6) nanocomposite, it was found that the PP nanocomposite contained well‐dispersed, intercalated clay particles; however, X‐ray diffraction, transmission electron microscopy, dynamic mechanical analysis, and permeability measurements confirmed that exfoliation of the clay in PP was largely absent. The increased glass‐transition temperature (T_g) of a PA‐6 nanocomposite, which possessed fully exfoliated particles, indicated the molecular character of the matrix–particle interaction, whereas the PP nanocomposite exhibited simple matrix–filler interactions with no increase in T_g. The PP nanocomposite exhibited a weight reduction of approximately 12% in comparison with the 20% talc‐filled PP, while maintaining comparable stiffness. Undoubtedly, considerable advantages may be available if a fully exfoliated PP nanocomposite is fabricated; however, with the materials available, a combination of talc, or alternative reinforcements, and nanocomposite filler particles may provide optimum performance. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1639–1647, 2003     

Crystallization behavior and mechanical properties of polypropylene copolymer by in situ copolymerization with a nucleating agent and/or nano‐calcium carbonate

The crystallization behavior of polypropylene (PP) copolymer obtained by in situ reactor copolymerization with or without a nucleating agent and/or nano‐CaCO₃ particles was investigated both by thermal analysis and by polarized light microscopy. The Avrami model is successfully used to describe the crystallization kinetics of the studied copolymer. The results of the investigation show that a dramatic decrease of the half‐time of crystallization t_1/2, as well as a significant increase of the overall crystallization rate, are observed in the presence of the nucleating agent. These effects are further promoted in the presence of the nano‐CaCO₃ particles. The incorporation of the nucleating agent and nano‐CaCO₃ particles into PP copolymer remarkably improved the mechanical properties and heat distortion temperature. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 431–438, 2004     

Mechanical,flammability, and crystallization behavior of polypropylene composites reinforced by aramid fibers

In this article, we report the mechanical and thermal properties, together with the crystallization and flammability behaviors, of pure polypropylene (PP) and PP/aramid fiber (AF) composites with AF loadings of 5, 10, 20, 30, and 40 wt %. The mechanical properties of the samples were evaluated by tensile and izod notched impact tests, and the results show that the tensile strength of the composites could reach up to 67.8 MPa and the izod notched impact strength could rise to 40.1 kJ/m². The structure and morphology were observed by scanning electron microscopy and polarized optical microscopy, respectively. This demonstrated that a solid interface adhesion between the matrix and fibers was formed. The thermal and crystalline behaviors of the PP/AF composites were also investigated by thermogravimetric analysis and differential scanning calorimetry analysis, and the results show that the char residue of the PP/AF composites improved greatly with increasing AF loading, and the highest value could reach up to 23.7% in the presence of 40 wt % AF. The supercooling degree, initial crystallization temperature, and crystallization percentage were used to characterize the crystallization behavior of the PP/AF composites, and the results indicate that the AFs had positive effects on the promotion of PP nucleation, which can usually improve the mechanical properties of composites. Moreover, the flammability analysis of the PP/AF composites demonstrated that the presence of AFs could significantly decrease the peak heat release rate and the total heat release and reduce the melt-dripping of the PP/AF composites. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Crystallization behavior of carbon black‐filled polypropylene and polypropylene/epoxy composites

The crystallization behavior of polypropylene (PP)/carbon black (CB) and PP/epoxy/CB composites was studied with differential scanning calorimetry (DSC). The effects of compatibilizer MAH‐g‐PP and dynamic cure on the crystallization behavior are investigated. The nonisothermal crystallization parameters analysis showed that CB particles in the PP/CB composites and the dispersed epoxy particles in the PP/epoxy composites could act as nucleating agents, accelerating the crystallization of the composites. Morphological studies indicated that the incorporation of CB into PP/epoxy resulted in its preferential localization in the epoxy resin phase, changing the spherical epoxy particles into elongated structure, and thus reduced the nucleation effect of epoxy particles. Addition of MAH‐g‐PP significantly decreased the average diameter of epoxy particles in the PP/epoxy and PP/epoxy/CB composites, promoting the crystallization of PP more effectively. The isothermal crystallization kinetics and thermodynamics of the PP/CB and PP/epoxy/CB composites were studied with the Avrami equation and Hoffman theory, respectively. The Avrami exponent and the crystallization rate of the PP/CB composites were higher than those of PP, and the free energy of chain folding for PP crystallization decreased with increasing CB content. Addition of MAH‐g‐PP into the PP/epoxy and PP/epoxy/CB composites increased the crystallization rate of the composites and decreased the chain folding energy significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 104–118, 2006     

Crosslinkable polypropylene composites made by the introduction of silane moieties

Silane‐crosslinkable polypropylene (PP) composites containing calcium carbonate (CaCO₃) as a filler have been investigated. The melt grafting of vinyl trimethoxysilane to PP with dicumyl peroxide (DCP) as a radical initiator is demonstrated. The thermal and mechanical properties of the crosslinkable products are also discussed. The results show that two reactions, that is, silane grafting and PP degradation, take place in parallel. The extents of silane grafting and PP degradation strongly depend on the reaction temperature, grafting formulation, and amount of the filler in the systems. Increasing the DCP concentration (up to 0.05 wt %) leads to an increase in the grafting degree. However, when the concentration of radicals is over a certain degree, the dominant reaction is PP chain scission. This results in a drastic decrease in the polymer viscosity. In systems containing both silane and CaCO₃, the viscosity of the polymer is higher than that of a grafted sample without CaCO₃ addition; in other words, the effect of the filler on the polymer viscosity compensates for the effect caused by PP degradation. Differential scanning calorimetry results show that the crystallization starts earlier for grafted samples. The percentage of the crystallinity of grafted PP is higher than that of the pure polymer. The incorporated silane does not have a strong effect on the mobility of the PP chains, as revealed by dynamic mechanical analysis. In comparison with ungrafted composites, the silane‐crosslinkable products show higher tensile stress and modulus. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1476–1483, 2005     

Preparation and characterization of maleic anhydride‐g‐polypropylene/diamine‐modified clay nanocomposites

Polypropylene (PP)/montmorillonite (MMT) nanocomposites were prepared by compounding maleic anhydride‐g‐polypropylene (MAPP) with MMT modified with α,ω‐diaminododecane. Structural characterization confirmed the formation of characteristic amide linkages and the intercalation of MAPP between the silicate layers. In particular, X‐ray diffraction patterns of the modified clay and MAPP/MMT composites showed 001 basal spacing enlargement as much as 1.49 nm. Thermogravimetric analysis revealed that the thermal decomposition of the composite took place at a slightly higher temperature than that of MAPP. The heat of fusion of the MAPP phase decreased, indicating that the crystallization of MAPP was suppressed by the clay layers. PP/MAPP/MMT composites showed a 20–35% higher tensile modulus and tensile strength compared to those corresponding to PP/MAPP. However, the elongation at break decreased drastically, even when the content of MMT was as low as 1.25–5 wt %. The relatively short chain length and loop structure of MAPP bound to the clay layers made the penetration of MAPP molecules into the PP homopolymer phase implausible and is thought to be responsible for the decreased elongation at break. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 307–311, 2005